Ringler RI 080 W2E, Translation Of Original Operating Manual

Page 1: ...t Bosch Straße 4 8 Fon 49 0 7171 94 888 0 info ringler kaercher com 73550 Waldstetten Germany Fax 49 0 7171 94 888 28 www ringler gmbh de Translation of the Original Operating Manual RI 080 W2G W2E GERMANY 2015 12 10 GBR ...

Page 2: ...2 43 Copyright Copyright by Ringler GmbH Robert Bosch Straße 4 8 73550 Waldstetten GERMANY ...

Page 3: ...al Data RI 080 12 4 3 Technical Data 12 5 Main components 13 5 1 RI 80 W components 13 5 2 Functional description of the chip suction plant 14 6 Initiation 15 6 1 Initial operation of the chip 15 7 Operation 16 7 1 Operation 16 7 1 1 Two stage switch 16 7 2 Suction process 16 7 3 Emptying the collecting tank 17 7 3 1 Preparations for emptying the collecting tank 17 7 3 2 Manual drainage Type RI 80...

Page 4: ...d two stage switch with cable set W2G W2E W3G 34 12 7 List of spare parts drawings of collecting tank type RI 080 2101022 35 12 7 1 List of spare parts drawings of collecting tank type RI 080 2101022 35 12 8 Collecting tank type RI 080 V2A 2101019 36 12 8 1 List of spare parts for collecting tank type RI 080 V2A 2101019 36 12 9 Emptying hose for div types 2601004 X Z 37 12 9 1 Spare parts list Emp...

Page 5: ...Safety Instructions 5 43 Pos 1 1 1 Grundl egende Sicher heitshi nweise Kapitelüberschrift 1 Angaben zur Sicher hei t 0 mod_1261472663260_131 docx 973 1 1 ...

Page 6: ...leg ende Si cherheitshinweise Text zu Vorsichtssymbol 0 mod_1261475623349_131 docx 1000 1 Dangerous situation which could result in minor to moderate injury if it is not avoided This information must be regarded strictly to avoid damages to the installation or environment Pos 1 11 1 Gr undleg ende Si cherheitshinweise Sig nal wort Fel d Warnung 0 mod_1261404807286_131 docx 893 1 WARNING Pos 1 12 1...

Page 7: ...166 1349 BT Pos 1 24 1 Gr undleg ende Si cherheitshinweise Hinweis N etzstecker ziehen 0 mod_1261407392098_131 docx 939 1 Before starting work remove the plug from the wall socket Pos 1 25 1 Gr undleg ende Si cherheitshinweise Hinweis Vor Beginn der Arbeiten freischalten 4 mod_1362652119939_131 docx 41545 1 Disconnect before starting work Pos 1 26 1 Gr undleg ende Si cherheitshinweise Hinweis el e...

Page 8: ...r mationen Wechselstrom Geräte Dieses Gerät ist nicht dafür besti mmt 4 mod_1361284957242_131 docx 39812 1 This device is not intended for being used by persons including with limited physical sensory or mental skills or lack of experience and or lack of knowledge except if they are supervised by a person responsible for their safety or were instructed in how to use the device by this person Child...

Page 9: ...261401408372_131 docx 874 2 1 2 4 Packaging material The packaging materials must be disposed of in accordance with the valid legal requirements Correct disposal of this product electrical waste applicable in the countries of the European Union and other European countries with a separate collection system The identification on the product and on the associated literature states that it must not b...

Page 10: ...rage Should the industrial exhauster not be operated for a longer period of time so it has to be stored in dry dust and vibrationless rooms Temperature T 10 40 C Humidity max 85 Pos 6 1 3 Beschr eibung der Maschi ne Ver wendung Ger ätebeschrei bung Überschrift 0 mod_1261493001970_131 docx 1076 1 1 ...

Page 11: ...d material damages which are caused by a not asdirected use the operator and not the manufacturer of the machine is responsible for Pos 6 11 3 Beschrei bung der M aschine Ver wendung Ei nsatz i m Frei en nicht g estattet 6 mod_1402927556366_131 docx 61608 1 May not be used outdoors Pos 6 12 1 Gr undleg ende Si cherheitshinweise Sig nal wort Fel d Warnung 0 mod_1261404807286_131 docx 893 1 WARNING ...

Page 12: ...he D aten RI 080 8 mod_1424944090758_131 docx 81091 2 1 4 2 Technical Data RI 080 Motor W2E W2G Weight 51kg 50kg Sound pressure level LpA according IEC 60704 2 1 72dB A 71dB A Uncertainty KpA 2dB A 2dB A Protection class I Ambient temperature 15 C to 40 C Intake temperature medium max 40 C Installation altitude max 1000m over NN Pos 7 6 4 Aufbau und Funktion Technische Daten R I neue Technische Da...

Page 13: ...schrei bung Bedi enungs und Anzeigeel emente Betri ebsarten RI Tabell e zu Zeichnung H auptkomponenten R I 080 3 mod_1350537672012_131 docx 32072 1 A ON OFF switch B Drive unit C Rotatable clamping lever D Baffle plate E Sliding handle F Level control and discharge tube G Collecting tank H I Roller support at the collecting tank J Perforated basket special accessory K Mechanical float insert speci...

Page 14: ...pe filter on the drive unit Smaller particles and dust are collected on the surface of the filter material as they pass through the bag type filter The resulting clean air is blown back into the work area via the suction turbines and the sound damping exhaust air tube The cooling air for the suction turbines is drawn into the air intakes on the hood and flows along the motor This heated air is dis...

Page 15: ...oder 0 mod_1269350343296_131 docx 3209 1 Standing in the work area is forbidden when emptying the Ringler industrial vacuum cleaner by means of crane or stacker truck Pos 9 12 6 Inbetri ebnahme Spänesauger Die Inbetri ebnahme ohne Filter oder ei nem beschädigten Filter ist nicht zulässig 0 mod_1269350986591_131 docx 3227 1 Starting without a filter or with a damaged filter is not allowed Pos 9 13 ...

Page 16: ...7 Betri eb Bedienung Spänesaug erÜberschrift Absaug vorgang 0 mod_1269355638357_131 docx 3324 2 1 7 2 Suction process Pos 10 7 2 1 Gr undleg ende Sicherheitshinweise Sig nal wort Fel d Hi nweis 0 mod_1261404960439_131 docx 905 1 NOTICE Pos 10 7 3 7 Betri eb Bedienung Spänesaug erBei m Saugen von Flüssigkeiten nur hal b eintauchen um g enügend Luft mitzufördern 0 mod_1269355003866_131 docx 3312 1 W...

Page 17: ... swivel casters Remove suction tube Remove drive unit Remove baffle plate from collecting tank Remove perforated basket from collecting tank and empty Pos 10 9 6 7 Betri eb Bedienung Spänesaug er H andentl eer ung Typ RI 80 1 mod_1308582487704_131 docx 8406 3 1 7 3 2 Manual drainage Type RI 80 In type RI 080 drainage is usually executed via the perforated basket If the complete container needs to ...

Page 18: ...ust Position of the baffle plate A Pos 10 13 7 Betrieb Bedi enung Spänesauger Absaugei nsatz mi t Prallbl ech und Siebkorb 3 mod_1350559913378_131 docx 32292 3 1 7 5 2 Suction insert with baffle plate and perforated basket for materials such as small quantities of wet chips and liquids A Baffle plate B Perforated basket C Position of small baffle plate in relation to baffle plate The small baffle ...

Page 19: ...elstr om Geräte Di e üblichen Sicher hei tsregel n l auten hier bei z B nach VD E 0105 0 mod_1269594914059_131 docx 3748 1 The usual safety regulations are for example in accordance with VDE 0105 Disconnect from mains Provide a safeguard to prevent unintentional restarting Check that the equipment is not live Cover or shield adjacent live parts Pos 11 9 8 Stör ungssuche und Stör ungsbesei tigung E...

Page 20: ...0 1 Ringler assumes liability and guarantee only in case of proper use and compliance with the following maintenance instructions Pos 12 12 1 Grundlegende Sicher hei tshi nweise Die Betriebssicher hei t des Industri esaugers zugel assene Ersatzteile 0 mod_1269595489051_131 docx 3754 1 The operational reliability of the industrial vacuum cleaner can only be maintained if original or approved spare ...

Page 21: ... 9 2 Maintenance intervals table Pos 12 21 9 Wartung Instandsetzung RI Tabelle Wartungsi nter vall Spänesauger Wechselstr om 0 mod_1269592589773_131 docx 3717 1 Interval Inspection Measure Daily Baffle plate correctly inserted Suction tube leaking see List of wear parts Collecting tank full Bag type filter soiled see List of wear parts Seal between drive unit and collecting tank see List of wear p...

Page 22: ...Instandsetzung RI Vorbereitungen H aube Wechselstrom entfernen 0 mod_1269598366162_131 docx 3791 1 Preparations Rotate the turning handles 3 at drive unit by 180 remove the drive unit and put on an appropriate base Unscrew threaded nuts 1 remove screws 2 remove turning handles 3 Remove hood 4 Pos 12 25 8 9 Wartung Instandsetzung RI Vorbereitungen Schleifkohlenwechsel Wechselstrom 0 mod_12695999724...

Page 23: ...nd service tasks in order to prevent injuries and soiling with contaminated substances Pos 12 27 7 1 Grundlegende Sicher hei tshi nweise Hinweis Schutzkl ei dung benutzen 4 mod_1358849045279_131 docx 37727 1 Use protective clothing acc to EN 13982 1 Pos 12 27 8 9 Wartung Instandsetzung RI Zeichnung Flächenfilter Austausch 0 mod_1269608972851_0 docx 3857 1 Pos 12 27 9 9 Wartung Instandsetzung RI Ar...

Page 24: ...am for AC drive units Pos 12 30 9 Wartung Instandsetzung Stroml aufpl äne Str omlaufplan Wechselstrom Ein und zwei motorige Ausführung 6 mod_1395658426366_131 docx 58550 33 1 9 6 1 Circuit diagram for W1G W1E W1E N W1E T single motor version 9 6 2 Circuit diagram for W2G W2G N W2G T W2E twin motor version Pos 12 31 0 Allgemeines Sei tenumbruch 0 mod_1265272007940_0 docx 2191 1 ...

Page 25: ...ntenance procedures including the disposal of dust collectors may only be performed by expert personnel wearing the appropriate protective equipment Do not operate without the complete filtration system 0431009 Pos 12 32 3 9 Wartung Instandsetzung Warnhinweise Eti ketten Aufkl eber Kennzeichnung Typenschil d 0 mod_1264149046489_131 docx 1922 3 1 9 7 2 Type sign 0431006 Pos 12 32 4 9 Wartung Instan...

Page 26: ...hlauchei nheit 4 mod_1361431256721_131 docx 39982 1 suction unit See spare parts list Chapter 12 Pos 14 6 9 Wartung Instandsetzung Verschl eißteile Schleifkohle für Wechselstr omantriebe 0040012 4 mod_1361433302333_131 docx 40004 1 Carbon brush for AC drives 0040012 Pos 14 7 9 Wartung Instandsetzung Verschl eißteile Schall dämpferausblasschl auch Wechselstrom 2600102 4 mod_1362054094206_131 docx 4...

Page 27: ...e the mains plug from the mains socket Roll up the connection cable Empty the collecting tank in accordance with the instructions in the chapter Operation Control Cleaning of the device as specified in the chapter Maintenance Repair When vacuuming up aggressive substances rinse out the tank with clean water Store the device in a dry place and out of reach of unauthorized personnel ATTENTION This p...

Page 28: ... 1822 1 Dispose of the device in accordance with the valid legal regulations Correct disposal of this product electrical waste applicable in the countries of the European Union and other European countries with a separate collection system The identification on the product and on the associated literature states that it must not be disposed of along with normal domestic waste at the end of its ser...

Page 29: ...Kopfzeil e Ersatzteilliste Pos M enge Einheit Bauteil nummer Versi on Bezeichnung 0 mod_1269006032708_131 docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 18 5 12 Ersatzteillisten ET R I Kompl ettg eräte Tabell e Ersatzteilliste R I 080 W 3 mod_1350380673297_131 docx 31706 1 1 1 piece 2101022 A Collecting tank RI 80 complete with attachments 2 1 piece 3400112 3400228 D D Drive un...

Page 30: ...nung Antriebseinheit W2G W2E 0 mod_1269004413260_131 docx 2840 2 1 12 2 Exploded Drive unit W2G W2E 3400228 X ZB Pos 20 1 2 12 Ersatzteillisten ET R I Antriebsteile Wechselstr om Expl osionszeichnung AT W2G W2E 8 mod_1422620382093_0 docx 76585 1 Pos 20 1 3 0 Allgemeines Seitenumbr uch 0 mod_1265272007940_0 docx 2191 1 ...

Page 31: ...n washer 12 2 Piece 2600102 Muffler blow out hose ø 60 x 470 mm grey 13 2 Piece 0490087 A Pipe socket ø50 59 EKO 86 87 14 2 Piece 0050029 Hose clamp ABA ø32 50 mm 15 2 Piece 0120101 B Cap nut 2 PP black 16 6 Piece 0010401 A Safety nut M6 DIN985 zinc plated with polyamide insert 17 2 Piece 0010420 Hexagon nut DIN 934 M16 zinc plated 18 4 Piece 0040157 Cable tie 198 x 4 7 for screwing on with eyelet...

Page 32: ...8 1 Item Qty Unit Component number Version DESIGNATION Pos 20 3 5 12 Ersatzteillisten ET R I Antriebsteile Wechselstr om Tabelle Ersatzteilliste Absauggebläse für W2G EKO 86 2 0 mod_1269240800058_131 docx 2955 1 1 1 pc 2400229 Fan EKO 86 2SR L5 with add on parts for W2G 2 1 pc 0450017 Seal for fan 3 1 pc 0250441 Fixing bracket for anti interference capacitor at EKO 86 4 1 pc 0040009 Capacitor for ...

Page 33: ... 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 20 5 5 12 Ersatzteillisten ET R I Antriebsteile Wechselstr om Tabelle Ersatzteilliste Absauggebläse für W2E EKO 87 3 0 mod_1269241241546_131 docx 2962 1 1 1 pc 2400239 Fan EKO 87 3SR L2 with add on parts for W2E 2 1 pc 0450017 Seal for fan 3 1 pc 0250442 Fixing bracket for anti interference capacitor at EKO 87 4 1 pc 0040270 Capacitor ...

Page 34: ... docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 20 7 5 12 Ersatzteillisten ET R I Antriebsteile Wechselstr om Tabelle Ersatzteilliste Zweistufenschalter mit Kabelsatz W2G W2E W3G 8 mod_1422873698640_131 docx 76822 1 1 1 Piece 0041180 B Two level switch with dust protection hood 1 1 1 Piece 0041186 Toggle handle black for step switch 0041180 1 2 1 Piece 0041187 Front sign with f...

Page 35: ...1269006032708_131 docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 22 5 12 Ersatzteillisten ET Sammel behälter Tabell e Ersatzteilliste Sammel behälter Typ RI 080 1 mod_1308644961154_131 docx 8441 1 1 1 piece 1101010 Collecting tank for RI 80 lacquered without attachment parts 2 2 piece 0120072 90 angle 1 incl inner outer screw thread 3 2 piece 0221000 Wheel PJO ø200x50 ø20 NL58 ...

Page 36: ...ll e Ersatzteilliste Sammel behälter Typ RI 080 V2A 2101019 3 mod_1351526103633_131 docx 32744 1 1 1 piece 1101030 C Collecting tank for RI 80 V2A without attachment parts 2 2 piece 0221000 Wheel PJO ø200x50 ø20 NL58 3 2 piece 0211033 Nozzle fitting DN 40 50 4 4 piece 0010704 A Washer ø10 5 DIN125 B galvanized 5 2 piece 0010430 Dome nut M10 DIN 1587 galvanized 6 2 piece 0010134 Hex bolt M10x25 DIN...

Page 37: ...04 X Z Pos 26 4 12 Ersatzteillisten Kopfzeil e Ersatzteilliste Pos M enge Einheit Bauteil nummer Versi on Bezeichnung 0 mod_1269006032708_131 docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 26 5 12 Ersatzteillisten ET Sammel behälter Tabell e Ersatzteilliste Entleerschlauch di v Typen 2 mod_1337178578147_131 docx 13370 1 1 1 pc 0600510 Emptying hose ø25 x 4 x 600mm for RI 020 06...

Page 38: ...t Component number Version DESIGNATION Pos 28 5 12 Ersatzteillisten ET Zubehör Tabelle Ersatzteilliste Saugschl aucheinheit DN 40 alle Typen 0 mod_1269844180610_131 docx 3944 1 1 1 piece 0490149 C Push in connection bow 115 DN40 black 2 1 piece 1600130 Spare hose DN40 Type A 3m 1600131 Spare hose DN40 Type A 5m 1600133 Spare hose DN40 Type B 3m 1600134 Spare hose DN40 Type B 5m 0600383 Spare hose ...

Page 39: ...belle Ersatzteilliste Saugschl aucheinheit DN 50 alle Typen 0 mod_1269843996274_131 docx 3938 1 1 1 piece 0490098 G Push in connection bow 115 DN50 black 2 1 piece 1600118 Spare hose DN50 Type A 3m 1600119 Spare hose DN50 Type A 5m 1600109 Spare hose DN50 Type C 3m 1600110 Spare hose DN50 Type C 5m 1600112 Spare hose DN50 Type D 3m 1600113 Spare hose DN50 Type D 5m 1600474 Spare hose DN50 Type E 3...

Page 40: ...eilnummer Versi on Bezeichnung 0 mod_1269006032708_131 docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 32 5 12 Ersatzteillisten ET Zubehör Tabelle Ersatzteilliste Schwi mmereinsatz für SB ø517 0 mod_1269846536785_131 docx 4010 1 1 1 piece 1700179 G float insert complete from V2A 2 1 piece 0450014 C sealing collar for drive part oil resistant 3 1 piece 1700150 C float cage for 27...

Page 41: ... on Bezeichnung 0 mod_1269006032708_131 docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 34 5 12 Ersatzteillisten ET Zubehör Tabelle Ersatzteilliste Pr allbl ech Kunststoff Schwi mmer einsatz Siebkor b für SB ø5 17 1 mod_1323793827104_131 docx 9054 1 1 1 piece 2700178 C float insert for container ø517 2 1 piece 0700167 C perforated basket 40 litres for container ø517 3 1 piece 17...

Page 42: ...on tube DN 40 2610456 DN 50 2610150 DN 70 2610151 Pos 36 7 12 Ersatzteillisten ET Zubehör Tabelle Zubehörliste Bodendüse 370mm 4 mod_1358841142263_131 docx 37696 1 Floor nozzle 370mm DN 40 2610106 DN 50 2610108 Pos 36 8 12 Ersatzteillisten ET Zubehör Tabelle Zubehörliste Si ebkor b 4 mod_1361435071784_131 docx 40035 1 Strainer 40 liters for system ø517mm 0700167 20 liters for system Ø420 mm 070018...

Page 43: ... EG Konfor mitätser klärungen sti mmt mit den folgenden EG Richli nien überei n 0 mod_1264168039597_131 docx 2002 1 complies with the following EC directives Pos 37 7 14 EG Konfor mitätser klärungen EG Richtlini e 2006 42 EG 0 mod_1247743881354_131 docx 687 1 EC Directive 2006 42 EC Pos 37 8 14 EG Konfor mitätser klärungen Ni ederspannungsrichtli nie 2006 95 EG 0 mod_1264168308102_131 docx 2009 1 ...