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Sentry Express Digital Temperature Controller 

4

Sharing your passion for making jewelry.

Products. Service. Know-how.

Power Failures

  After  a  power  failure,  the  controller  will  con-

tinue firing provided that:

 The kiln temperature is above 212°F/100°C when the 

power comes back on.

 The temperature dropped no more than 180°F/100°C 

while the power was off.

Power Failure Messages

PF  1 

  The power failed during firing, and tempera-

ture dropped more than 180°F/100°C.

PF  2 

  The power failed during firing, and kiln tem-

perature was below 212°F/100°C when the power came 

back on.

CPLT Message: Firing Completed

When the firing has success-

fully  completed,  the  Sentry 

Xpress  will  shut  off  power  to 

the elements. Then three mes-

sages will cycle one after the other:
1.   

CPLT

 (complete)

2.    Firing time in hours and minutes
3.    The current kiln temperature

Thunder Storms and Power Surges

Unplug  the  kiln  or  disconnect  the  power  when  the 

kiln is not in use, especially during thunder storms and 

in areas with frequent power surges. If the kiln is part 

way through a firing when a storm begins, it is probably  

okay to continue the firing with close supervision. Do  

no leave the kiln unattended.

Theory of Operation

The temperature you are firing to is called the target 

temperature.  After  the  controller  reaches  the  target 

temperature, it can also hold that temperature.

The controller fires at a controlled heating rate. The 

rate is figured in degrees per hour. If you selected a rate 

of 100° per hour, it would take 10 hours for the kiln to 

reach 1000°. Rate is similar to “miles per hour.”

In summary, the controller does three basic tasks:
1) It fires at a controlled heating rate, or speed, mea-

sured in degrees of temperature change per hour.

2) It fires to a target temperature.
3) It can hold the target temperature.

The controller fires in segments, or stages. A segment 

is a given heating rate to a target temperature. Shown 

above  is  a  segment  with  a  rate  of  625°,  a  target  tem-

perature of 1250°, and a hold of one hour.

Heating rate is figured in degrees per hour. The rec-

ommended heating rate for the material you are firing 

is  usually  available  from  your  supplier.  It  also  varies 

depending on the thickness of the material.

To figure how long a firing segment will take, subtract 

the  current  temperature  from  the  target  temperature 

and  divide  the  resultant  temperature  by  the  heating 

rate. In the diagram above, the firing time is 1250° - 80° 

(room temperature) = 1170 ÷ 625 = 1.87 hours.

The controller can fire up to 8 segments pre firing. 

One segment is often all that is needed, though.

After the controller has finished firing the last seg-

ment, it will turn off power to the elements. 

Rate

 Each segment must include a rate, which is degrees 

of temperature change per hour.

The  kiln  will  fire  at  full  power  when  the  rate  is 

1799°F/999°C. Full power displays as 

FULL

Note:

 

To enter full power from 

0000

, press the 

Down 

Arrow

 key once.

Parts of a Segment

500°

1500°

2000°

1000°

2

1

3

4

Ramp

Hold

“Ramp” means to 

raise or lower the 

temperature.

“Hold” means to 

maintain a 

temperature.

This segment will reach the target temperature of 1250° in 2 hours, then 

hold that temperature for 1 hour.

Rate = Firing Speed

500°

1500°

2000°

1000°

2

1

3

4

Ra

te 

1000

° per hour

Ra

te 

= 500

° per hour

Rate 

= 333

° per hour

Hours

Rate is fi gured in degrees per hour

Summary of Contents for Sentry Express

Page 1: ...ram From IdLE or during firing press Down Arrow The program you have selected will appear one step at a time 3 Delays a Firing From Strt press Down Arrow F C C Display Dot Time Display Center Display...

Page 2: ...ailure 9 PF 2 Power Failure 9 tC Thermocouple Failure 9 Selecting F or C Display 9 Display Messages 10 Trouble Shooter 10 Problem Controller display is blank No heat in kiln 10 Problem Controller disp...

Page 3: ...because the numbers scroll below 0000 to the highest number and vice versa Examples To program a 99 59 hour Hold when the display shows 00 00 press the Down Arrow once To program a FULL rate when the...

Page 4: ...o miles per hour In summary the controller does three basic tasks 1 It fires at a controlled heating rate or speed mea sured in degrees of temperature change per hour 2 It fires to a target temperatur...

Page 5: ...F 555 C rate per hour List continues on next page Single Segment Programming Instructions Note Single Segment firing is all you will ever need if you are only going to a temperature and holding 1 Fro...

Page 6: ...dy to fire a different program select PrO2 which is Program 2 Then enter temperatures heating rates etc Select Program 3 and 4 the same way A program can have up to 8 segments but you don t have to us...

Page 7: ...ss START Ignore SPd1 SPd5 3 rA 1 will appear Enter firing rate tempera ture change per hour for segment 1 1 slowest rate 1799 F 999 C full power Then press START 4 F 1 or C 1 and the target temperatur...

Page 8: ...Segment 3 lowers the temperatures to 800 F 426 C the typical casting temperature for silver Most types of gold cast at 900 F 482C Note Casting temperature depends on the size of the mold The temperatu...

Page 9: ...FtL Firing Too Long This message appears when both of the following conditions are met The temperature rise or fall is less than 27 F 15 C per hour The firing is 4 hours longer than programmed See Con...

Page 10: ...s when you press the Up Arrow key during a Ramp Hold firing If you press the Up Arrow again the fir ing will skip out of a segment into the next segment STOP The firing was stopped by pressing START S...

Page 11: ...Power Output Test Is the controller sending voltage to the relay Test OUTPUT with a voltmeter 1 UNPLUG kiln disconnect the power Remove the 4 screws holding the controller faceplate to the switch box...

Page 12: ...sing the keys in left column the center message will appear Single Segment Keys to Press Display IdLE SPd1 thru PrO4 Not Down Arrow Select rate SPd1 Sample rate F or C Enter temperature 1900 Sample te...

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