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东方日升新能源股份有限公司 

PV module installation and 

maintenance manual

 

RISEN ENERGY CO.,LTD. 

主导部门:组件研发中心 

Page:NO.24 ,Total 41 

 

 

8-3 Photovoltaic module connector accessories 

Procedure

 

Method

 

Explanatory Chart

 

   

After  unplugging  the  photovoltaic 

connector,  take  either  end  and 

cover  the  cold  shrinkable  tube  to 

the  connector  in  the  direction 

shown on the right

 

 

   

Slide the cold shrinkable tube over 

the  head  of  the  connecting  head 

and expose the head

 

 

   

Connect the positive and negative 

connectors in the correct way 

 

   

Move the connection to the middle 

of the cold shrinkable tube

 

 

   

Pull  the  inner  ring  exposed  in  the 

cold  shrinkable  tube  by  hand, 

rotate  and  pull  it  out  again  and 

again  until  the  inner  ring  is 

completely pulled out

 

 

   

The  cold  shrinkable  tube  has 

completely  cold  shrinkable  seal 

connectors 

 

  Notes for installation of cold shrinkable pipe

 

 Before installation, make sure that there is no sand, water, sharp objects and 

other sundries inside the cold shrinkable tube.

 

 It is forbidden to tie the label on the shrink tube to prevent the tie from 

scratching the shrink

 

 Pay attention to environmental protection on site (handling of support 

strips/instructions/packaging bags)

 

 There are no cracks or gaps at both ends of the cold shrinkable tube and no 

cracks on the surface

 

 The cold shrinkable tube should be affixed to the connector and cable in a 

natural way, and no wrinkle or bulge is allowed

 

 

 

Summary of Contents for RSM110-8 P Series

Page 1: ...LLATION AND MAINTENANCE MANUAL DOCUMENT NO RS 03 MR 02 2021 COMPILER Shen feng EDITION A 2 2022 REVIEWER Xia dong DISTRIBUTION NO APPROVER Liu Yafeng STATUS STAMP THIS DOCUMENT HAS A TOTAL OF 41 PAGES...

Page 2: ...lt spray resistant modules change the expression of module models add RSM144 9 RSM120 8 PV module Pei Shichao 2021 03 A 1 2021 Chapter 2 4 6 7 8 9 12 Add the guidance of recycling and disposal of wast...

Page 3: ...ied part of the installation schematic diagram of tracking support installation mode Shen feng REQUIREMENTS THIS DOCUMENT SHALL BE REVIEWED AND EVALUATED BY LEADING DEPARTMENT AT LEAST ONCE A YEAR AND...

Page 4: ...any questions please contact sales or customer service staff of Risen for further understanding When installing the installer shall comply with all safety precautions and installation laws and regulat...

Page 5: ...Environment conditions and site selection 7 2 Tilt angle of Installation 7 3 Installation requirements for bifacial module 8 Installation Guidelines 8 1 Bolting method for framed Bi facial dual glass...

Page 6: ...r there is any question 2 Applicable Products Risen s photovoltaic solar module is a DC power supply which has the character of high reliability and nearly no maintenance It can be used in power syste...

Page 7: ...this manual are terrestrial used only cannot be used in space The high altitude influence to module operation should be considered when the modules are installed in high altitude area 3 Warning Please...

Page 8: ...ging before installation In the transportation and storage period please do NOT damage the packaging The packaging cannot be opened unless at the installation site It is recommended to open the packag...

Page 9: ...s to fabricate the module bracket structures which have been tested certified and approved When the modules were installed on the brackets the brackets structure should have the ability to bear the wi...

Page 10: ...ite during transportation and assembly Installation shall comply with local safety regulations e g safety regulations plant operation regulations including wires and cables connectors charging control...

Page 11: ...ill be considered a violation of UL1703 Please consult with local authorities for the requirements on installation methods and fire safety of buildings Assess the fire rating of the system according t...

Page 12: ...away the dust while the module with too small tilt angle requires more frequent cleaning Please do NOT operate any devices at the place where is closed to the flammable gas 5 Unloading Transportation...

Page 13: ...strong and firm Two people shall support at the two sides of the righting carton gently to place it on the relatively flat position of the project site Use a forklift to remove the unit from the truck...

Page 14: ...portation please fix the packing box on the transport platform to ensure that the packing will not roll over No more than 2 layers by truck normally Please do not open the original packing when transf...

Page 15: ...torage at site warehouse 5 5 Markings on module Three markings are attached on the module with following information Nameplate module type nominal power rated current rated voltage Voc Isc certificati...

Page 16: ...ay cause damage or injury to personnel If there is wind at site it is necessary to pay special attention to safety especially in strong wind conditions and it is NOT recommended to transport the modul...

Page 17: ...en designing the solar PV system load bearing capacity If the module will be installed in a place of which the humidity is more than 85RH please get contact with Risen After service team afterservice...

Page 18: ...ormance and life of modules If you need to install in the offshore environment please evaluate and confirm with Risen technical team before purchase If the modules are used in offshore environment pro...

Page 19: ...lation conditions the backside of bifacial dual glass module will also generate electricity power after receiving the reflected light which will bring additional power generation gain to the power sta...

Page 20: ...ifferent ground clearance height will affect the power generation gain it is recommended to install the module at a height from 0 5m to 2m See Fig 7 2 Fig 7 2 Distance from the earth When designing th...

Page 21: ...r strong acid strong alkali acid rain chemical pollution and other corrosion risk to the product there is a risk of corrosion Packaging angle bead and assembly safe edge play a protective role in pack...

Page 22: ...te bolt M8 M6 use corrosion resistant fasteners SUS304 is recommended Flat washer 2 8 2 6 Spring washer 8 6 Nut M8 M6 Torque range 16N m 20 N m 14N m 18 N m 8 1 2 Fixture installation The Risen PV mod...

Page 23: ...prevent the connector from water inlet and corrosion Silicone rubber is recommended for the material of cold shrinkable tube Cold shrinkable tube from production to use before only half a year of val...

Page 24: ...rinkable tube by hand rotate and pull it out again and again until the inner ring is completely pulled out The cold shrinkable tube has completely cold shrinkable seal connectors Notes for installatio...

Page 25: ...tallation mode outer 4 holes installation with cross beam A1 inner 4 holes installation with cross beam A2 Clamp installation with cross beam A3 1 5A L2 1 4A Clamp size 50mm outer 4 holes installation...

Page 26: ...00 2400 RSM132 6 xxxP MD G 5400 2400 5400 2400 RSM144 6 xxxP MD G 5400 2400 5400 2400 Bifacial module RSM60 6 xxxBMDG 5400 2400 5400 2400 3600 2400 RSM72 6 xxxBMDG 5400 2400 5400 2400 3600 2400 RSM120...

Page 27: ...110 8 xxxP M 5400 2400 5400 2400 RSM120 8 xxxP M 5400 2400 5400 2400 RSM132 8 xxxP M 5400 2400 5400 2400 RSM144 9 xxxP M 5400 2400 RSM40 8 xxxMB 5400 2400 5400 2400 RSM130 8 xxxP M 5400 2400 5400 2400...

Page 28: ...ariables which will affect the appearance of the modules In the process of module deformation if the junction box or glass is in contact with the obstacles below the glass on the back will produce a l...

Page 29: ...P MDG 2400 3000 1800 2400 3000 2400 3600 2400 RSM144 6 xxxMB 1600 1600 1600 RSM156 6 xxxP M 1600 1600 1600 RSM120 7 xxxP M 1600 1600 1600 RSM144 7 xxxP M 1600 1600 1600 C1 400mm pitch hole installatio...

Page 30: ...2400 RSM144 9 xxxBMDG 2000 1200 1200 3000 2400 3600 2400 RSM110 8 xxxBMDG 1600 1400 1600 1400 1600 1400 2000 1800 2400 2000 1600 2400 2200 3000 2400 RSM120 8 xxxBMDG 1600 1400 1600 1400 2000 1600 2400...

Page 31: ...LTD Page NO 31 Total 41 Extension Cable Fig 9 1 Vertical installation of short cable modules Extension cable Extension cable Extension cable Extension cable Fig 9 2 Horizontal installation of short ca...

Page 32: ...dismantling maintenance and any other related process of the Product 10 Electrical Connection The Direct Current DC generated by the PV system can be converted to Alternating Current AC and connected...

Page 33: ...nd in series parallel Fig 10 3 The number of serial or parallel connections shall be reasonably designed according to the system configuration Also note that if the number of parallel connections 2 th...

Page 34: ...umber of maximum solar PV modules in series Voc The open circuit voltage of each module see product label or data sheet Temperature coefficient of open circuit voltage of the module refer to data shee...

Page 35: ...uit current of PV module unit A Np the number of modules in parallel or module strings To clear or trim excess cables and Risen recommends that all cables be placed in proper pipework and away from st...

Page 36: ...and meet the requirements of the national electrical code It is recommended to use the copper wire 4 14 mm2 or AWG 6 12 as the grounding wire The signal can be found at the grounding hole position Th...

Page 37: ...se the following grounding ways Grounding by unused mounting holes Other professional grounding devices No matter which grounding method is adopted all conductive connections to the frame of PV module...

Page 38: ...w the local laws and regulations must have a qualified institution to recover processing the product disposal If your area is covered by a PV Cycle specialist you can contact them directly for process...

Page 39: ...ofessionals When the irradiance is no less than 200W m if the terminal voltage is more than 5 different than the rated value it illustrates the connection of the modules is not good Comply with mainte...

Page 40: ...ocks or burns suggest cleaning the PV modules in the early morning or evening when the sunlight is weak and the temperature is low especially for areas with higher temperatures It is forbidden to clea...

Page 41: ...loss of life 14 DISCLAIMER Risen is not responsible for any form of damage including but not limited to module operation and system installation error and personnel injury hurt and property loss resul...

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