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东方日升新能源股份有限公司 

PV module installation and 

maintenance manual

 

RISEN ENERGY CO.,LTD. 

主导部门:组件研发中心 

Page:NO.36 ,Total 41 

 

 

/SBRB4050TS/SBRB5050TS/MSB3050T3A/MSB3050T3B (Twinsel PV junction box - 

SY001 / PV - SY005 / PV - SY015 / PV - RS006 / PV - SY017/PV-SY017-25/PV-SY030). 

Please do not try to open the junction box to replace the diode, or even when the 

diode problem, please do this work by professionals 

11. Grounding 

  All  solar  PV  module  frames  and  mounting  bracket  must  be  properly  grounded  in 

accordance with the appropriate National Electrical Code or local electrical codes 

  Correct  grounding  is  achieved  by  continuously  connecting  the  PV  module  frame 

and  all  metal  modules  together  using  the  appropriate  grounding  conductor.  The 

grounding wire may be copper, copper alloy or other materials that can be used as 

conductors  and  meet  the  requirements  of  the  national  electrical  code.  It  is 

recommended  to  use  the  copper  wire  (4-14  mm2  or  AWG  6-  12)  as  the  grounding 

wire. The signal”    ” can be found at the grounding hole position. The ground wire 

must  also  be  connected  to  ground  through  a  suitable  ground  electrode.  The  tight 

connection of all the joint point should be ensured. 

 

On a grounding hole with a diameter of φ4 mm, use a separate grounding wire and 

related  accessories  to  connect  the  frame  and  connect  the  grounding  wire  to  the 

ground. M4 x 12mm ground bolts with M4 nuts, star washers and plain washers are 

recommended for the aluminum frame, M4 tapping locking screws or ST4.2 tapping 

screws  are  recommended  for  high-strength  alloy  steel  frames,  see  fig.11.2,  this 

ensures  that  the  modules  are  firmly  grounded.  You  can  find  the  corresponding 

product  drawing  in  module  datasheet  to  know  the  detailed  number,  size  and 

position  of  the  grounding  holes.  The  torque  applied  to  ground  fixation  is 

4N· m~8N ·m. 

Summary of Contents for RSM110-8 P Series

Page 1: ...LLATION AND MAINTENANCE MANUAL DOCUMENT NO RS 03 MR 02 2021 COMPILER Shen feng EDITION A 2 2022 REVIEWER Xia dong DISTRIBUTION NO APPROVER Liu Yafeng STATUS STAMP THIS DOCUMENT HAS A TOTAL OF 41 PAGES...

Page 2: ...lt spray resistant modules change the expression of module models add RSM144 9 RSM120 8 PV module Pei Shichao 2021 03 A 1 2021 Chapter 2 4 6 7 8 9 12 Add the guidance of recycling and disposal of wast...

Page 3: ...ied part of the installation schematic diagram of tracking support installation mode Shen feng REQUIREMENTS THIS DOCUMENT SHALL BE REVIEWED AND EVALUATED BY LEADING DEPARTMENT AT LEAST ONCE A YEAR AND...

Page 4: ...any questions please contact sales or customer service staff of Risen for further understanding When installing the installer shall comply with all safety precautions and installation laws and regulat...

Page 5: ...Environment conditions and site selection 7 2 Tilt angle of Installation 7 3 Installation requirements for bifacial module 8 Installation Guidelines 8 1 Bolting method for framed Bi facial dual glass...

Page 6: ...r there is any question 2 Applicable Products Risen s photovoltaic solar module is a DC power supply which has the character of high reliability and nearly no maintenance It can be used in power syste...

Page 7: ...this manual are terrestrial used only cannot be used in space The high altitude influence to module operation should be considered when the modules are installed in high altitude area 3 Warning Please...

Page 8: ...ging before installation In the transportation and storage period please do NOT damage the packaging The packaging cannot be opened unless at the installation site It is recommended to open the packag...

Page 9: ...s to fabricate the module bracket structures which have been tested certified and approved When the modules were installed on the brackets the brackets structure should have the ability to bear the wi...

Page 10: ...ite during transportation and assembly Installation shall comply with local safety regulations e g safety regulations plant operation regulations including wires and cables connectors charging control...

Page 11: ...ill be considered a violation of UL1703 Please consult with local authorities for the requirements on installation methods and fire safety of buildings Assess the fire rating of the system according t...

Page 12: ...away the dust while the module with too small tilt angle requires more frequent cleaning Please do NOT operate any devices at the place where is closed to the flammable gas 5 Unloading Transportation...

Page 13: ...strong and firm Two people shall support at the two sides of the righting carton gently to place it on the relatively flat position of the project site Use a forklift to remove the unit from the truck...

Page 14: ...portation please fix the packing box on the transport platform to ensure that the packing will not roll over No more than 2 layers by truck normally Please do not open the original packing when transf...

Page 15: ...torage at site warehouse 5 5 Markings on module Three markings are attached on the module with following information Nameplate module type nominal power rated current rated voltage Voc Isc certificati...

Page 16: ...ay cause damage or injury to personnel If there is wind at site it is necessary to pay special attention to safety especially in strong wind conditions and it is NOT recommended to transport the modul...

Page 17: ...en designing the solar PV system load bearing capacity If the module will be installed in a place of which the humidity is more than 85RH please get contact with Risen After service team afterservice...

Page 18: ...ormance and life of modules If you need to install in the offshore environment please evaluate and confirm with Risen technical team before purchase If the modules are used in offshore environment pro...

Page 19: ...lation conditions the backside of bifacial dual glass module will also generate electricity power after receiving the reflected light which will bring additional power generation gain to the power sta...

Page 20: ...ifferent ground clearance height will affect the power generation gain it is recommended to install the module at a height from 0 5m to 2m See Fig 7 2 Fig 7 2 Distance from the earth When designing th...

Page 21: ...r strong acid strong alkali acid rain chemical pollution and other corrosion risk to the product there is a risk of corrosion Packaging angle bead and assembly safe edge play a protective role in pack...

Page 22: ...te bolt M8 M6 use corrosion resistant fasteners SUS304 is recommended Flat washer 2 8 2 6 Spring washer 8 6 Nut M8 M6 Torque range 16N m 20 N m 14N m 18 N m 8 1 2 Fixture installation The Risen PV mod...

Page 23: ...prevent the connector from water inlet and corrosion Silicone rubber is recommended for the material of cold shrinkable tube Cold shrinkable tube from production to use before only half a year of val...

Page 24: ...rinkable tube by hand rotate and pull it out again and again until the inner ring is completely pulled out The cold shrinkable tube has completely cold shrinkable seal connectors Notes for installatio...

Page 25: ...tallation mode outer 4 holes installation with cross beam A1 inner 4 holes installation with cross beam A2 Clamp installation with cross beam A3 1 5A L2 1 4A Clamp size 50mm outer 4 holes installation...

Page 26: ...00 2400 RSM132 6 xxxP MD G 5400 2400 5400 2400 RSM144 6 xxxP MD G 5400 2400 5400 2400 Bifacial module RSM60 6 xxxBMDG 5400 2400 5400 2400 3600 2400 RSM72 6 xxxBMDG 5400 2400 5400 2400 3600 2400 RSM120...

Page 27: ...110 8 xxxP M 5400 2400 5400 2400 RSM120 8 xxxP M 5400 2400 5400 2400 RSM132 8 xxxP M 5400 2400 5400 2400 RSM144 9 xxxP M 5400 2400 RSM40 8 xxxMB 5400 2400 5400 2400 RSM130 8 xxxP M 5400 2400 5400 2400...

Page 28: ...ariables which will affect the appearance of the modules In the process of module deformation if the junction box or glass is in contact with the obstacles below the glass on the back will produce a l...

Page 29: ...P MDG 2400 3000 1800 2400 3000 2400 3600 2400 RSM144 6 xxxMB 1600 1600 1600 RSM156 6 xxxP M 1600 1600 1600 RSM120 7 xxxP M 1600 1600 1600 RSM144 7 xxxP M 1600 1600 1600 C1 400mm pitch hole installatio...

Page 30: ...2400 RSM144 9 xxxBMDG 2000 1200 1200 3000 2400 3600 2400 RSM110 8 xxxBMDG 1600 1400 1600 1400 1600 1400 2000 1800 2400 2000 1600 2400 2200 3000 2400 RSM120 8 xxxBMDG 1600 1400 1600 1400 2000 1600 2400...

Page 31: ...LTD Page NO 31 Total 41 Extension Cable Fig 9 1 Vertical installation of short cable modules Extension cable Extension cable Extension cable Extension cable Fig 9 2 Horizontal installation of short ca...

Page 32: ...dismantling maintenance and any other related process of the Product 10 Electrical Connection The Direct Current DC generated by the PV system can be converted to Alternating Current AC and connected...

Page 33: ...nd in series parallel Fig 10 3 The number of serial or parallel connections shall be reasonably designed according to the system configuration Also note that if the number of parallel connections 2 th...

Page 34: ...umber of maximum solar PV modules in series Voc The open circuit voltage of each module see product label or data sheet Temperature coefficient of open circuit voltage of the module refer to data shee...

Page 35: ...uit current of PV module unit A Np the number of modules in parallel or module strings To clear or trim excess cables and Risen recommends that all cables be placed in proper pipework and away from st...

Page 36: ...and meet the requirements of the national electrical code It is recommended to use the copper wire 4 14 mm2 or AWG 6 12 as the grounding wire The signal can be found at the grounding hole position Th...

Page 37: ...se the following grounding ways Grounding by unused mounting holes Other professional grounding devices No matter which grounding method is adopted all conductive connections to the frame of PV module...

Page 38: ...w the local laws and regulations must have a qualified institution to recover processing the product disposal If your area is covered by a PV Cycle specialist you can contact them directly for process...

Page 39: ...ofessionals When the irradiance is no less than 200W m if the terminal voltage is more than 5 different than the rated value it illustrates the connection of the modules is not good Comply with mainte...

Page 40: ...ocks or burns suggest cleaning the PV modules in the early morning or evening when the sunlight is weak and the temperature is low especially for areas with higher temperatures It is forbidden to clea...

Page 41: ...loss of life 14 DISCLAIMER Risen is not responsible for any form of damage including but not limited to module operation and system installation error and personnel injury hurt and property loss resul...

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