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Replacing and Disposing Consumables

Removing and Installing the Print Drum (Cylinder)

62

Removing and Installing the Print Drum (Cylinder)

When replacing with a color drum (cylinder) or dealing with paper jams, remove the Print Drum (Cylinder), take a nec-
essary procedure, and then install the drum (cylinder).

B

Caution:

• Make sure to place and keep the removed Print Drum (Cylinder) horizontal. If vertically placed, the floor may be 

contaminated with ink.

Important!:

• For the Print Drum (Cylinder), use the products specified by RISO.
• Before removing and installing the Print Drum (Cylinder), turn the machine on.
• Make sure to place the replaced Print Drum (Cylinder) in the drum (cylinder) case and keep it horizontal.

Press the 

 key.

Make sure that the Print Drum (Cylinder) Pullout 
indicator is tuned on.

Important!:

• If you forcibly pull out the Print Drum (Cylinder) 

when its release indicator is tuned off, the Print 
Drum (Cylinder) may be damaged.

Pull out the Print Drum (Cylinder).

Grasp the Print Drum (Cylinder) Handle and pull 
out the Print Drum (Cylinder) until it stops.

Remove the Print Drum (Cylinder).

Lift the Print Drum (Cylinder) with both hands to 
remove it from the guide.

B

Caution:

• Do not touch the connector on the Print Drum 

(Cylinder).
Neglecting this may result in malfunction of the 
Print Drum (Cylinder) because of static electric-
ity or other factors.

CZ180_UG.book  Page 62  Wednesday, October 31, 2007  6:19 PM

Summary of Contents for CZ180 Series

Page 1: ...ned in this manual BCaution Make sure to read the important operational safety information Store this manual close by and fully acquaint yourself with the printing machine is a registered trademark of...

Page 2: ...Restrictions 10 Tips for Better Paper Feeding 11 Storing Environment 11 Originals 12 Size and Weight Restrictions 12 Margins 12 Maximum Printing Areas 13 Materials Not to Be Printed 13 Getting Acquain...

Page 3: ...36 Adjusting the Print Position Print Position Adjustment 37 Adjusting the Vertical Position 37 Adjusting the Horizontal Position 37 Changing the Print Speed Print Speed Adjustment 38 Advanced Feature...

Page 4: ...en this machine is installed the service personnel sets the unit for the machine to either mm or inch Depending on the specifications the enlargement reduction ratio and printing area differ If you wa...

Page 5: ...injury or death to the person who handles or services the machine BCAUTION Failure to follow CAUTION instructions could result in personal injury or physical damage to the machine Important Provides i...

Page 6: ...e to direct sunlight Locations that are subject to sudden changes in temperature Extremely hot and humid locations or cold and dry locations Heated locations Locations exposed to direct cold air direc...

Page 7: ...s can result in fire or electric shock If the machine emits excessive heat smoke or foul odor immediately turn off the POWER unplug the power cord and contact your service representative Failure to do...

Page 8: ...ose to windows if there is no other choice pull the curtains across the windows Locations that are subject to rapid changes in temperature Extremely hot and humid locations or extremely cold and dry l...

Page 9: ...mportant Before making the connections turn off both the machine and computer The maximum allowable voltage for parallel connector input and output is 5 V Connection Method Option Needed Cable One to...

Page 10: ...in mind when using the machine For more information consult your dealer Do not use the following types of paper as they can cause jams or misfeeds Extremely thin paper less than 50 g m2 14 lb bond Ex...

Page 11: ...ing Tray Paper Guide according to the print paper size p 20 Use flat printing paper that is free of folds If the use of curled paper is unavoidable place the printing paper so that the curl faces down...

Page 12: ...educe the original when making a master Up to 10 originals 64 g m2 17 lb bond up to 1 mm 3 64 high can be loaded on the Original Tray at a time Note Use the Carrier Sheet when printing the following o...

Page 13: ...the original and start from making a master again CZ180 If an original with almost the same size as the maximum printing area is printed on paper with a length longer than 410 mm 16 5 32 the latter p...

Page 14: ...osal Box when the box is filled with discarded masters 8 Paper Feed Pressure Adjustment Lever p 21 Adjusts the paper feed pressure according to paper in use 9 Stripper Pressure Adjustment Knob p 21 Ad...

Page 15: ...igns printed paper neatly Slide according to the width of paper before printing 8 Paper Jump Wing p 23 Adjust according to the finish and size of paper in order to align printed paper 9 Master Roll Lo...

Page 16: ...an original and the selected mode indicator lights up 9 Proof Key p 36 Use when you want to check print result after adjusting the print position for example This allows you to print sample copies wi...

Page 17: ...ress the key the Image Processing mode is changed When the Line mode is selected lights When the Photo mode is selected lights When the Duo text photo mode is selected both and light 7 Interface Key I...

Page 18: ...d by the scanner and a generated master is rolled around the Print Drum Cylinder After a while sample copy is performed After checking the print result enter the number of pages to be printed and star...

Page 19: ...Before Starting to Use Basic Process 19...

Page 20: ...d Tray Paper Guide Lock Lever 2 Place paper in the printing orientation Note See Paper Recommendations p 10 for appropriate print papers 3 Fit the left Feed Tray Paper Guide to the side of paper and l...

Page 21: ...inish of the paper Paper Feed Pressure Adjustment Lever For standard paper For thick paper Paper Stripping Pressure Adjustment Knob High pressure Standard pressure Low pressure Closing the Paper Feed...

Page 22: ...the Receiving Tray Paper Guides and the Paper Receiving Tray according to the size of the replacement paper When you replace with the paper of a different quality adjust the position of Paper Feed Pr...

Page 23: ...n the setscrew of each Paper Jump Wing and set to appropriate position Then tighten setscrew to fix each Paper Jump Wing Only the CZ180 can use paper of B4 size or larger B4 Legal and larger paper Pap...

Page 24: ...ginal or multiple originals open the Original Stopper Note You can place up to about 10 originals 64 g m2 17 lb bond of originals on the ADF Unit When using the Custom Setting mode if you select ON fo...

Page 25: ...he key to cancel it and reenter the number of pages 7 Press the key The specified number of pages is printed Note You can change the print speed using the Print Speed Adjustment keys p 38 If printing...

Page 26: ...settings including image processing mode by operating the machine Only the printer driver allows such settings For details see the User s Guide of the printer driver Note The data are printed by the o...

Page 27: ...Basic Operations Printing Data You Have Created on a Computer Optional Kit Required 27...

Page 28: ...rtant With the Photo mode or Duo mode selected you cannot select Auto for the scanning level Perform manual adjustment p 31 You cannot use the Image Processing mode and Pencil mode together Note Selec...

Page 29: ...ning faint contents such as those written with pencils Press the key to turn on its indicator Important You cannot use the Pencil mode and Image Process ing mode at the same time When in the Pencil mo...

Page 30: ...riginal Press the key to specify the enlargement reduction ratio Each time you press the key the indicator of the selected ratio lights To restore 100 press the key Note An original must have the 5 mm...

Page 31: ...a high level 4 or 5 For such colored coloured originals as newspapers select a low level 1 or 2 Press the key Each time you press the key the Scanning Level Adjustment Indicators light in the order o...

Page 32: ...hen the paper size other than A4 Letter is used appropriate 2 Up Printing cannot be performed Single Original Printing and Two Original Printing Single Original Printing This prints from the same orig...

Page 33: ...n the orientation below Orientation of print paper Always place print paper in the orientation below Note Originals must have sufficient margins Insufficient margins result in inappropriate page layou...

Page 34: ...e If the 2 Up printing interval time is not set in the Custom Setting mode you cannot use the single original printing Two original printing Place two piled originals on the Original Tray Press the ke...

Page 35: ...the number originally entered To cancel the Auto Process press the key again to turn off its indicator If you place multiple originals in the ADF unit press ing the key causes the placed originals to...

Page 36: ...opies Proof After adjusting the print position and density you can produce proof copies to check the print quality Press the key Proof copy does not affect the number shown on the Print Quantity Displ...

Page 37: ...Vertical Position Press the key to adjust the vertical position You can check the current print position in vertical direction by the Vertical Print Position Indicator Shifts the print position downw...

Page 38: ...rint speed even when printing Press the key to adjust the print speed Each time you press the key the print speed is changed in the order of 1 2 3 1 and so on The table shows the relationship between...

Page 39: ...Functions for Printing Changing the Print Speed Print Speed Adjustment 39...

Page 40: ...Page Mode From a single original document printing is performed to create multiple groups of sets A maximum of 50 groups can be created each having up to 99 sets Each group can be up to 9999 pages Th...

Page 41: ...without saving the settings Retrieve a saved program then print when program is registered Note The Job Separator optional is useful for Programed Printing The Job Separator releases a piece of tape...

Page 42: ...o return to the previous step 3 Enter the number of pages to be printed using the Print Quantity keys Enter the number of pages for the first group Note If you enter an incorrect number press the key...

Page 43: ...el Adjustment Enlargement Reduction Auto Process Important To save the current program settings see Sav ing Programs p 46 for further information Once printing is finished the settings cannot be saved...

Page 44: ...umber of pages to be printed using the Print Quantity keys Enter the number of pages for the first original Note If you enter an incorrect number press the key to clear it Then enter the correct numbe...

Page 45: ...r information Once printing is finished the settings cannot be saved 8 Press the key A proof copy is printed Check the print result and if necessary adjust the print position and other items 9 Press t...

Page 46: ...ram B steps 1 p 44 through 7 p 45 2 Press the key Store program settings 3 Enter the program number using the Print Quantity keys Select a program number from 1 to 6 Important When a program number th...

Page 47: ...rinting 1 Press the key to turn on its indica tor Note To cancel the program mode press the key twice 2 Press the key 3 Enter program number using the Print Quantity keys The registered program is ret...

Page 48: ...e key and the Print Quan tity keys to change the number of pages or sets 4 Press the key Program setting is modified 5 Store a program Changed program settings are stored To overwrite the retrieved pr...

Page 49: ...te To cancel the program mode press the key twice 2 Press the key 3 Enter the program number to clear using the Print Quantity keys Note You cannot enter an unregistered program number Select a stored...

Page 50: ...Advanced Features Automatic Sorting into Groups Program 50 5 Press the key Selected program settings are cleared Press key to cancel program mode...

Page 51: ...confidential documents from unauthorized duplication use the Confidential feature to discard the master after printing 1 Confirm that printing has ended Printing should be completely finished 2 Press...

Page 52: ...ing interval time None 15 seconds 30 seconds 05 Auto Clear Time Select the waiting period required to make the machine automatically clear settings No Approx 3 min Approx 5 min 06 Minimum Print Quanti...

Page 53: ...g If printing paper sticks to the print drum cylinder frequently select a higher level setting OFF Low Medium High 12 2 Up Printing Paper Size For CZ180 only Set the printing paper size A4 Letter B4 L...

Page 54: ...again 2 Enter an item number to be changed using the Print Quantity keys The Print Quantity Display shows the current param eter setting for the selected item number Note To restore the initial settin...

Page 55: ...Advanced Features Changing the Initial Settings Custom Setting Mode 55 5 Press the key to complete the settings The changed contents are programed and the normal mode is restored...

Page 56: ...r the Ink Cartridge it is recommended to use the products specified by RISO Before replacing the Ink Cartridge turn the machine on Make sure to use the Ink Cartridge of the same color colour ink If yo...

Page 57: ...Turn the cap of the Ink Cartridge to remove the cap Important Do not touch or give impact to the outlet surface of the new Ink Cartridge Do not remove the label attached to the outlet surface of the...

Page 58: ...aster Making Unit Cover Turn over the Original Tray and lift and open the Master Making Unit Cover by holding the Master Making Unit Cover Handle 2 Turn the Master Roll Lock Lever clockwise to unlock...

Page 59: ...ll remove the wrapper 6 Insert the leading edge of the Master Roll into its entrance under the Mas ter Guide Flap Insert the leading edge under the Master Guide Flap until it stops If the master is lo...

Page 60: ...Release Lever and pull out the box Important Make sure that the Paper Feed Tray is lowered to the bottom and pull out the Master Disposal Box If not press the key on the Control Panel to lower the Pap...

Page 61: ...rty Master Core A metallic component has been attached to the bottom of the end section having the mark stamped Remove the plastic cap from the Master Core and peel off the metallic component from the...

Page 62: ...inder turn the machine on Make sure to place the replaced Print Drum Cylinder in the drum cylinder case and keep it horizontal 1 Press the key Make sure that the Print Drum Cylinder Pullout indicator...

Page 63: ...63 4 Install the Print Drum Cylinder Align the protrusion of Print Drum Cylinder with the socket on the guide and position the Print Drum Cylinder horizontal relative to the guide 5 Return the Print D...

Page 64: ...n injury Do not make any modifications to the machine or remove any parts Neither RISO nor its dealer is responsible for maintenance service performed by non RISO authorized personnel Cleaning Thermal...

Page 65: ...Gently wipe and clean the Scanner Glass and the White Sheet with a soft cloth or tissue Important Since the Scanner Glass is very delicate avoid shocks or scratches with a hard object Note For more ef...

Page 66: ...er with a soft cloth or tissue BCaution Before cleaning the Pressure Roller turn the machine off When putting your hand into the unit do not touch the paper separation hook The sharp tip of the hook c...

Page 67: ...or In order to protect the machine from dust wipe the machine exterior periodically with a soft cloth If using cleanser consult your dealer Important Because the machine exterior is plastic never use...

Page 68: ...ctions are control led normally When the indicator goes out The matching information has not been collected The matching information needs to be entered p 75 3 Error Type Indicator MAINTENANCE CALL In...

Page 69: ...he Print Drum Cylinder into the machine 6 Open the Master Making Unit Cover and set the master again 7 Close the Master Making Unit Cover 8 Perform the master making operation again BCaution The Print...

Page 70: ...rum Cylinder Release Lever hold the edge of the Print Drum Cylinder and turn the Drum Cylinder until the clamp plate metallic plate locking the master comes to the top 3 Press the Clamp Plate Release...

Page 71: ...Making Unit Cover remove the master roll and set the master correctly If the master is loose turn the right flange inward to correct it and close the Master Making Unit Cover p 58 A 17 A master has n...

Page 72: ...rectly set Set an Ink Cartridge correctly p 56 d 04 AninappropriateInk Cartridge has been set Set an Ink Cartridge specific to the machine p 56 Important Use an Ink Cartridge specific to the machine U...

Page 73: ...master straight and then set the master again d 08 The Master Making Unit Cover has not been correctly closed Close the Master Making Unit Cover correctly p 58 d 17 An inappropriate master roll has b...

Page 74: ...wn on the Error Number Display and contact your dealer When the MAINTENANCE CALL Indicator lights Contact your dealer and take a periodic inspection No indicator lights b 31 The machine has not been c...

Page 75: ...s to be shown on the Print Quantity Display and the selectable parameters Note When you set the power switch OFF and set the swich ON again entered H No s information disappears and thus you need to e...

Page 76: ...ars repeat Steps 1 and 2 Note When necessary entry is completed the Print Quantity Display restores to its normal status and is available for usual operations When the indicator is off and Error Type...

Page 77: ...bottom The Print Drum Cylinder cannot be placed into position The Print Drum Cylinder was stopped at an inappropriate position after rotation After manually rotating the drum cylinder rotate it until...

Page 78: ...background of an original is picked up on copies If newspaper or colored coloured paper is used as an Original the background is picked up on copies Set the scanning level to Auto or lower the level a...

Page 79: ...essure Roller has been stained with ink Remove the Print Drum Cylinder and wipe the Pressure Roller with a soft cloth or others p 66 If the print position is outside the print paper this may cause the...

Page 80: ...d black portion at its top If an original has a solid black portion at the top printed copies may not properly output Replace the original in the reverse direction and restart master making process Pr...

Page 81: ...Piled paper is fed Set the Stripper Pressure Adjustment Knob to the higher position Important Before performing the adjustment always remove paper from the Paper Feed Tray and check that the tray has...

Page 82: ...t or move the machine to a place free from direct sunlight The machine repeats the master making process for each original Collate Copies or Collate was selected for printer driver settings for the re...

Page 83: ...Troubleshooting Troubleshooting Tips 83...

Page 84: ...e red green and brown Store a drum cylinder in its own case Job Separator With the Programed Printing function allows the machine to print and sort into groups separated by tape Printer Control Board...

Page 85: ...cessing Mode Line Photo Duo Pencil Master making Time Approx 37 sec for A4 portrait 100 reproduction ratio Printing Area Max 251 mm 357 mm Max 8 1 4 13 3 4 Print Reproduction Ratio 100 reproduction ra...

Page 86: ...fications are subject to change without prior notice Power Source CZ180 220 240V 50 60 Hz 1 0 A CZ180 120 100 120V 50 60 Hz 2 0 A Dimensions When in use 1270 mm W 645 mm D 510 mm H When in storage 655...

Page 87: ...making Time Approx 37 sec for A4 portrait 100 reproduction ratio Printing Area Max 210 mm 290 mm Max 8 1 4 10 3 4 Print Reproduction Ratio 100 reproduction ratio Standard reproduction ratio enlargemen...

Page 88: ...trations used in this manual The specifications are subject to change without prior notice Dimensions When in use 1270 mm W 645 mm D 510 mm H When in storage 655 mm W 645 mm D 500 mm H When in use 50...

Page 89: ...Appendixes Specifications 89...

Page 90: ...8 F Feed Tray Descent Key 17 22 37 Feed Tray Paper Guide 14 20 Feed Tray Paper Guide Lock Lever 14 20 Feed Tray Paper Guide Lock Levers 37 Free Reproduction Size Ratio 33 Function and Name of Each Par...

Page 91: ...uantity Keys 0 to 9 Keys 16 Print Speed Adjustment 38 Print Speed Adjustment Indicator 16 38 Print Speed Adjustment Key 16 38 Printing Data from the Computer 26 Printing from a Paper Document 24 Progr...

Page 92: ...Index 92...

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