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Pub. No. 8000CLB  FEBRUARY 2004

PROTECDOR® CL Model 8000CL

PRODUCTION INTRODUCTION

TABLE OF CONTENTS

INSTALLATION INSTRUCTIONS   . . . . . . . . . . . . . . . . . . . . . .3
SIDEFRAME INSTALLATION   . . . . . . . . . . . . . . . . . . . . . . . . .4
ROLLER TUBE INSTALLATION   . . . . . . . . . . . . . . . . . . . . . . .6
CONTROL BOX INSTALLATION  . . . . . . . . . . . . . . . . . . . . . . .8
LIMIT SWITCH ADJUSTMENT  . . . . . . . . . . . . . . . . . . . . . . . .10
TROLLEY AND S/F COVER INSTALLATION  . . . . . . . . . . . . .11
PHOTOEYE INSTALLATION  . . . . . . . . . . . . . . . . . . . . . . . . . .11
JUNCTION BOX INSTALLATION  . . . . . . . . . . . . . . . . . . . . . .13
TURN-TITE® SEAL ADJUSTMENT  . . . . . . . . . . . . . . . . . . . .14
INPUTS & OUTPUTS ON PLC  . . . . . . . . . . . . . . . . . . . . . . . .15
FINAL INSTALLATION CHECKLIST  . . . . . . . . . . . . . . . . . . . .16
MAINTENANCE CHECKLIST  . . . . . . . . . . . . . . . . . . . . . . . . .15
BRAKE ADJUSTMENT  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TROUBLESHOOTING, REPAIR, AND ADJUSTMENTS  . . . . .20
ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
COUNTER BALANCE SYSTEM  . . . . . . . . . . . . . . . . . . . . . . .26
OPTIONAL INVERTER & THRU-WALL RELEASE  . . . . . . . . .27
ARCHITECTURAL DRAWING  . . . . . . . . . . . . . . . . . . . . . . . . .28

NOTICE TO USER

Your local 

RITE-HITE

DOORS, INC. representative provides a

Planned Maintenance Program (P.M.P.) which can be fitted to your
specific operation. If any procedures for the installation, operation
or maintenance of the Protecdor system have been left out of this
manual or are not complete, contact  your local representative or

RITE-HITE

DOORS, INC. Technical Support at 1-563-589-2722.

RITE-HITE

DOORS, INC. are covered by one or more of the following

U.S. patents: 5,025,846, 5,143,137, 5,203,175, 5,329,781, 5,353,859,
5,392,836, 5,450,890, 5,542,463, 5,579,820, 5,601,134, 5,638,883,
5,655,591, 5,730,197, 5,743,317, 5,794,678, 5,887,385, 5,915,448,
5,944,086, 5,957,187, 6,042,158, 6,089,305, 6,098,695, 6,145,571,
6,148,897, 6,192,960, 6,321,822, 6,325,195, 6,330,763, 6,352,097,
6,360,487 including patents applied for, pending, or issued.

PRODUCT INTRODUCTION

Thank you for purchasing the Protecdor CL from 

RITE-HITE

DOORS,

INC. The Protecdor CL door is a smooth opening, low maintenance

door that is designed to provide superior environmental separation

while reducing passage time and temperature loss. The door is

designed for The information contained in this manual will allow you to

operate and maintain the door in a manner which will insure maximum

life and trouble free operation. This manual should be thoroughly read

and understood, before operating or servicing this door.

To be sure that you receive the correct parts, always include your

door serial or RHC # (

RITE-HITE

CORPORATION) when ordering

through Aftermarket or the Warranty department. The RHC and serial

# for your door is on a label located on the side of the control box.

The actual parts used on your door may be different than shown in

this manual due to special engineering or product improvement.

FEATURES

- Soft-Edge™ safety system.

- Heat sealed FDA compliant fabric for a smooth, clean surface.

- Stainless Steel  components withstand corrosion.

- Harsh Environment washdown motor and brake.

- Internal sensing system stops door immediately without coil 

cords or external electronics.

- Quick release hinged sideframe cover for cleaning and curtain 

re-feed.

- Standard Thru-Beam photoeyes

- Sealed electrical components

RECOMMENDED SPARE PARTS LIST

Open Limit Switch

15650061

Closed Limit Switch

15650062

Proximity Magnet

72700009

Photoeye Internal

63900003

Photoeye External

63900001

Photoeye Reflector

66400001

Drive Belt

12550013

Wind Retention Clips

53700124

TOOLS AND MATERIALS REQUIRED

Tubes of RTV Silicone Caulk

Forklift Lift and Scissors Lift

9/16” Open End Wrench

9/16” Socket

Phillips Screwdriver

8’ or 10’ Step Ladder

Hammer Drill

Cordless Drill (3/8” or 1/2”)

Tape Measure 25’ Minimum

Utility Knife

6’ Carpenters Level

Plumb Bob

(2) 18” “C” Clamps

Wire Strippers

Straps For Lifting Header (optional) 3/8” and 5/8” Masonry Bits

Hardware for mounting door and anchors for fastening
sideframe to concrete are not supplied.

WARRANTY

RITE-HITE

DOORS, INC. warrants that it’s Protecdor Clean,

including electrical components, will be free from defects in

design, materials and workmanship for a period of one (1) year,

or 150,000 cycles, from the date of shipment, whichever shall

first occur. It does not cover damage incurred from abuse,

misuse or impact. Belting, fuses, bulbs and fogging or frosting of

vision window, are not considered to be covered by warranty. All

claims for breach of this warranty must be made within thirty

(30) days after the defect is or can, with reasonable care, be

discovered. To be entitled to the benefits of this warranty, the

products must have been properly installed, maintained,

operated within their rated capacities, and not otherwise

abused. Periodic lubrication and adjustment is the sole

responsibility of the owner. This is 

RITE-HITE

DOORS, INC.

exclusive warranty. 

RITE-HITE

DOORS, INC. expressly

disclaims all implied warranties of merchantability and fitness.

Non-standard 

RITE-HITE

DOORS, INC. warranties, if any, must

be specified by 

RITE-HITE

DOORS, INC. in writing.

In the event of any defects covered by this warranty, 

RITE-HITE

DOORS, INC. will remedy such defects by repairing or replacing

any defective equipment or parts, bearing all of the costs for

parts, labor, and transportation. This shall be the exclusive

remedy for all claims whether based on contract negligence or

strict liability. Neither 

RITE-HITE

DOORS, INC. Any other

manufacturer whose products are the subject of this transaction,

nor any 

RITE-HITE

DOORS, INC. representative shall in any

event be liable for any loss or use of any equipment or

incidental or consequential damages of any kind whether for

breach of warranty, negligence, or strict liability. The application

of a manufacturer's specifications to a particular job is the

responsibility of the purchaser.

8900 N. Arbon Drive

P.O. Box 245020

Milwaukee, Wisconsin 53224-9520

Sales: 414-355-2600

Toll Free: 800-456-0600

Aftermarket: 563-589-2781

Service: 563-589-2722

Service Fax: 563-589-2737

Representatives in All Major Cities

www.ritehite.com

Summary of Contents for Protecdor 8000CL

Page 1: ...ical and architectural drawings in this manual as well as the actual parts used on this product are subject to manufacturing changes and may be different than shown in this manual Due to unique circum...

Page 2: ...ideframe cover for cleaning and curtain re feed Standard Thru Beam photoeyes Sealed electrical components RECOMMENDED SPARE PARTS LIST Open Limit Switch 15650061 Closed Limit Switch 15650062 Proximity...

Page 3: ...ure 1 These should be within 1 of the dimensions listed on the Serial Number label If the measurements do not agree STOP Contact your RITE HITE DOORS INC representative 3 Verify that the door jambs ar...

Page 4: ...r the wall bolts Figure 4 If the anchor hole goes completely through the wall use thru bolts and backing plates to secure the sideframe assembly to the wall Use all available anchor holes to secure th...

Page 5: ...anchor bolts or thru bolts on both sideframes Check to see that the back of the sideframe is flush with the wall Figure 7 Make sure to check that both the top of the sideframe and the top seal crossbe...

Page 6: ...shim behind the drive side sideframe assembly Refer to Step 11 on Page 5 6 Install the drive belt onto the drive pulley on the motor and then position the belt on the large pulley on the roller tube...

Page 7: ...otoeyes limit switches and sensing system NOTE The two photoeye connectors are red in color These must not be plugged into any other color connector 16 The door ground wire is pre attached at the fact...

Page 8: ...planned mounting location Control box to activation pull cords motion detectors etc conduit run s by others Fused disconnect supplied by others located next to where the door s control box is or will...

Page 9: ...er connection to maintain the NEMA rating on the enclosure All holes drilled through the control box must be through the bottom of the box 8 Connect wiring as indicated by the device field wiring loca...

Page 10: ...e correct door movement 6 If the door jogs upwards continue jogging until the door reaches the OPEN limit switch 7 Continue to jog the door by momentarily pressing the OPEN button the door will now mo...

Page 11: ...adjusts vertical alignment Rotate the screw until the LED s turn ON If after three turns the red and green LED s do not turn on reverse direction After the red and green LED s turn ON continue to turn...

Page 12: ...tension assembly to the magnets Figure 18 3 Remove excess slack by tightening the buckle 4 Reattach the bottom loop seal MISC INSTALLATION FIGURE 23 Photoeye Source 10 24X1 2 Bolt w Lock Flat Washer N...

Page 13: ...PROTECDOR POWER DOOR Model 8000 Pub No 8000CLB FEBRUARY 2004 13 JUNCTION BOX INSTALLATION 7810E001 Rev B 5 22 2003 Junction Box Layout...

Page 14: ...c and the sideframe assembly just below the roll tube If a gap is visible along either side edge remove and re install the seal CURTAIN RETENTION CLIPS 1 Retention clips have been installed on the Pro...

Page 15: ...for wear or damage clean with isopropyl alcohol or similar product Check retention clips Inspect for wear or squeaking realign as required Replace if worn or frayed must remove l s belt Remove sidefra...

Page 16: ...E HITE DOORS INC authorized service technician you should not attempt to change the factory set program 2 A quick way of determining that the door is ready to operate is to open the control box and lo...

Page 17: ...e or more of the retention clips are outside the front cover Solution Open the sideframe front covers Jog the door to the top and back down to a convenient height for re assembly of the magnets Close...

Page 18: ...SIDE FRONT COVER LATCHING MECHANISM Latching Mechanism Sideframe Front Cover Step Down Latching Mechanism BREAKAWAY SYSTEM BELT TENSIONER BOTTOM LOOP COVER BREAKAWAY CHAIN TRACK SYSTEM FRONT COVER LAT...

Page 19: ...de the work area on both sides of the door to prevent unauthorized access while servicing 2 Loosen the brake release handle by unscrewing it then loosen but don t remove the the three holding the cove...

Page 20: ...y illuminating the X4 LED This switch will deactivate the reversing photoeye s as the door closes to prevent the door from reversing as it reaches the photoeye Follow the reasons below for why the X4...

Page 21: ...lign F1 Fuse F1 Fuse is for 120VAC devices and receives power from the X1 X3 transformer taps The F1 fuse protects the PLC the brake and 120VAC pre announce devices at terminals B1 S2 and S4 The fuse...

Page 22: ...into the sideframes and to get the door at a workable height to hook the trolley magnets back up to the magnet cups The light will continue to flash until the door breakaway mechanism is hooked up an...

Page 23: ...Pub No 8000CLB FEBRUARY 2004 23 PROTECDOR CL Model 8000CL FIELD WIRING DIAGRAM...

Page 24: ...24 Pub No 8000CLB FEBRUARY 2004 PROTECDOR CL Model 8000CL STANDARD WIRING DIAGRAM 7804E002 Rev B 2 23 2004 Standard Wiring Diagram...

Page 25: ...Pub No 8000CLB FEBRUARY 2004 25 PROTECDOR CL Model 8000CL INVERTER ELECTRICAL WIRING DIAGRAM 7804E011 Rev C 2 23 2004 Inverter Wiring Diagram...

Page 26: ...pulley if it appears that it will stop the door immediately and adjust the buckle downward With the door in the full closed position mark the idle pulley position on the belt and adjust the buckle to...

Page 27: ...eversing the incoming power phases will have no effect on direction of travel THRU WALL BRAKE RELEASE INSTALL 1 Remove the lower bolt from the drive side shroud and re install it with the conduit clam...

Page 28: ...PROTECDOR CL Model 8000CL 28 Pub No 8000CLB FEBRUARY 2004 ARCHITECTURAL DRAWING 7810A001 Rev B 6 19 2003 Architectural Drawing...

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