background image

 

 

4.2. Technical characteristics and parameters of the boiler: 

Marking 

 

The 

volume of 
the heated 

room, m³ 

Weight, 

kg 

Dimensions, 

mm 

Joining. 

nozzles 

diameter, 

mm 

The gas 

flue 

diameter, 

mm 

Bunker 

capacity 
for coal, 

(with a 

bulk 

density 

of 900 

kg/m

3

), 

kg 

Water 

volume 

in the 

boiler, l 

Thermal 

power, 

Gcal/ 

Hour 

 

 

250-400 

750 

930x900x2040 

57 

200 

40 

132 

0.01 

 
4.3.  The  boiler  operates  (mainly)  on  coal;  it  is  ignited  once  and  operates  continuously  through  the  entire 

heating season. 

4.4. Coal or any other lump fuel is fed under its own weight to the combustion zone through a coal bunker. 

4.5.  Combustion  of  fuel  occurs  in  a  thin  upper  layer,  which  virtually  eliminates  the  formation  of  carbon 

monoxide and provides the boiler with efficiency of up to 84% when operating in optimal mode. 

4.6. The average seasonal fuel consumption (calorific value of 6,000 kcal/kg) for residential premises is 70-

80  grams  per  1  m

3

  a  day  or  less  than  200  g  per  1  kW,  which  is  10-30%  less  than  in  traditional  boilers  and 

furnaces. 

4.7. Fuel loading weight of 40kg allows: 

a) maintaining the nominal temperature for 8-24 hours; 
b) protecting the system from freezing for up to 36 hours.  
Fuel consumption depends on the insulation of the premises. 

 
5. Construction and principle of operation 

 

The boiler layout is shown in fig. 1. 

1. ashpit door 

14. heat exchanger casing  

2. air regulator 

15. clamp lock 

3. furnace revision door 

16. furnace 

4. upper air regulator 

17. arm of grate movement 

Summary of Contents for UNIVERSAL RG Series

Page 1: ...assport data and the boiler you have purchased which do not affect its technical characteristics and consumer properties When purchasing a boiler check the completeness appearance of the product and t...

Page 2: ...ek ee The warranty period of the boiler manufactured in accordance with EN 303 5 2012 GOST 20548 TC 4931 007 82749029 2007 is 24 months from the date of sale via a retail network The warranty period f...

Page 3: ...E 8 6 4 HEATING SYSTEM INSTALLATION 8 6 5 THE BOILER IGNITION PROCEDURE 8 6 6 BOILER SHUTDOWN PROCEDURE 9 6 7 BOILER OPERATION 9 7 SYSTEM TESTING SAFETY DEVICES 10 8 SAFETY RULES FOR INSTALLATION MAIN...

Page 4: ...etc 1 7 As a rule the boiler is installed directly in the vicinity of the heated facility or directly on the facility when a height of the boiler plant is at least 2 8 m When installing the boiler ou...

Page 5: ...layer which virtually eliminates the formation of carbon monoxide and provides the boiler with efficiency of up to 84 when operating in optimal mode 4 6 The average seasonal fuel consumption calorific...

Page 6: ...ried out on the operating boiler by shaking grates 20 fixed on rotating shafts using two arms 17 located on the front part of the ashpit Ash and unburned particles of coal pour down into the ashpit 20...

Page 7: ...several boilers are installed inside one boiler plant the boilers are connected to the heating system through a supply and return manifold mounted between the boilers and the wall of the boiler plant...

Page 8: ...recommended to fill the system with soft water that does not contain salts and other impurities which being deposited on the walls of pipes and jacket of the boiler impair heat transfer and their effi...

Page 9: ...uid or circulation along a small or one of the heating system circuits due to its unregulated or obstructed pipes etc 6 6 3 Emergency shutdown of the boiler is performed as follows Tightly close the a...

Page 10: ...ashpit junction with the heat exchanger are carefully sealed with fireproof gaskets and cords 6 7 10 The boiler s construction allows its cleaning from rocks and large pieces of ash as they accumulat...

Page 11: ...3 The boiler is fireproof The temperature of its outer surfaces does not exceed the normalized values but during its operation the gas flue pipes and chimney are heated to a high temperature In order...

Page 12: ...y walls the presence of foreign objects in the chimney very fine coal dust coal is used low quality fuel is used a large amount of ash on the grates or in the ashpit fuel stall in the bunker Clean the...

Page 13: ...pacity It is recommended to carry out preventive cleaning of the boiler heat exchanger every 2 months 11 4 The heat exchanger cleaning is done by pulling the upper removable part of the bunker 13 by i...

Page 14: ...of steam and hot water boilers with a steam pressure of no more than 3 kgf cm2 hot water boilers water heaters with water heating temperature not higher than 75 EN 303 5 2012 GOST 20548 TC 4931 007 8...

Page 15: ...echnical operation Date The result of the examination Date of the next examination Signature of the person responsible 6 1 Registration The UNIVERSAL RG boiler______________________ water heating is r...

Page 16: ...e boiler into operation Repeated call in a specialist is paid by the buyer Terms of warranty validity Acceptance of the boiler into operation should be carried out only with the participation of an au...

Page 17: ...a i ja ekspluateerimisreeglite rikkumine v ib ajendada tarbimisomaduste alandust v i t rge ja sama garanteerimisremonti iguse kaotamine Tehas tegija sama teeb t iendava seadmete hange mis pole l litat...

Page 18: ...kuud ekspluatatsioonip eva sisse l litamiseks vaid mitte rohkem kui 24 kuud m gip evast Palume Teid j rgida alltoodud n udmisi ja k igepealt igaaastase kontrolli l biviimist ja spetsialiseeritud orga...

Page 19: ...P LETAMISE KORD 8 6 5 KATLI PEATAMISE KORD 8 6 6 KATLI EKSPLUATEERIMINE 9 7 S STEEMI KATSED KAITSEVAHENDEID 9 8 MONTAA I TEENINDAMISE JA EKSPLUATEERIMISE OHUTUSREEGLID 10 9 KATLI T KORRASTUSED JA NEND...

Page 20: ...liruumise k rgel mitte v hem kui 2 8 m Katli installeerimine soojustatud ruumi v ljaspool katli soojusisoleerimine ja sama k ikide torustiku igustamata soojukaotamise ja kiire s steemi mberk lmetamise...

Page 21: ...ub ruumide soojustusest 5 Koostis ja t p him tted Katli skeem on toodud Joones 1 1 Tuhakasti uks 12 Bunkri alamosa mahav tmise k epidemed 2 huservi regulaator 13 lem mahav tmise bunkri osa 3 P letamis...

Page 22: ...EN 303 5 2012 k esoleva juhend ja katli pass 3 kgs ruutsm veesoojuskatlite ja veesoojuste mis veetemperatuur mitte k rgem kui 85C seadme reeglid Kuuma vee ja auru torustiku ohutu ekspluatatsiooni sea...

Page 23: ...ti ukse kaudu ilma soojusvahetuste demontaa iga kui ka tuhakasti leval p rast soojusvahetuse demontaa i 6 3 2 Tehas tegijaga katli omanike n udega tehakse remondikomplektede toomine tuharestide vahe t...

Page 24: ...huservi regulaator kinni 2 ja avame alam huetteanne regulaator 4 teeme katsete kaudu l tku veetemperatuur ei pea letama 75 kraadi 6 6 Katli peatamise kord 6 6 1 J rguline katli peatamine toimub 1 p e...

Page 25: ...e huimejate eemaldamisega gaasiteedel gaasikogus ja suitsuk ijal suitsutorul j tkukoha kvaliteetse keevitamise arvelt Imimese v ltimiseks suitsuteede puhastamisluuk gaasitee risisestus konomaaiser ja...

Page 26: ...ise leva k va taldatega jalatsitega 8 5 N op letuse v ltimiseks on keelatud katli katust v lja v tta levaade v i k tuse bunkrisse allalaadimise tuhakasti avatud uksega 8 6 On keelatud kasutada p letav...

Page 27: ...s tekkib tahmi ja t rvu mis alandab soojusvahetust ja tema j udsus Soovitatakse ks kord 2 kuu p rast teha profilakteerimis katlipuhastust soojusvahendus 11 4 Soojusvahenduse puhastamine toimub lema pu...

Page 28: ...haseline ___________ on tehtud vastavalt n udmisele Seadme reeglid ja ohutu auru ja veesojendamise aurur huga mitte rohkem kui 3 kgs cm2 veesoojendamiskatlid veesojendajad veesojenda temperatuuri mitt...

Page 29: ...kontrolli mise kuup eav Allkiri 5 2 Tehnilise ekspluatatsiooni ja korraliku seisundi vastutav isik Kuup ev Tunnustamise tulemus J rgmise tunnustamise kuup ev Vastutava isiku allkiri 6 1 Registreerumi...

Page 30: ...se eest maksab ostja Garantiikohustuse kehtestumise tingimused Katli ekspluatatsioonisse v tmine peab olema tehtud ainult vastava spetsialisti osalemisega Katli ekspluateerimisel on kohustuslik igaaas...

Page 31: ...UNIVERSAL RG EN 303 5 2012 4931 007 82749029 2007 4931 008 82749029 2007 www Ritek ee...

Page 32: ...2 EN 303 5 2012 20548 4931 007 82749029 2007 24 EN 303 5 2012 30735 2001 4931 008 82749029 2007 18 24...

Page 33: ...3 1 4 2 4 4 5 5 5 6 6 6 1 6 6 2 7 6 3 7 6 4 8 6 5 9 6 6 9 7 10 8 11 9 11 10 12 11 13 12 14...

Page 34: ...1 UNIVERSAL RG EN 303 5 2012 4931 007 82749029 2007 4931 008 82749029 2007 1 2 2 4 80 1 3 1 4 1 5 1 6 1 7 2 8 1 8 1 9 0 7 1 10 UNIVERSAL RG 1000 2 2 1 UNIVERSAL RG 3 3 1 1 1 1 1 1 1 4 4 1 750 650 750...

Page 35: ...3 4 4 4 5 84 4 6 6000 70 80 1 200 1 10 30 4 7 c 40 8 24 36 5 1 1 12 2 13 3 14 4 15 5 16 6 17 7 18 8 19 9 20 10 21 11 22 23 24 25 900 3 250 400 750 930 900 2040 57 200 40 132 0 01 13 18 19 20 21 22 23...

Page 36: ...4 1 14 18 21 20 5 4 2 13 9 23 19 24 25 21 20 1 23 2 2 4 5 4 16 20 17 20 3 5 5 9 6 UNIVERSAL RG 10 574 03 18 06 2003 EN 303 5 2012 3 2 85 3 05 05 3 01 01 217 31 01 04 27303 01 6 1 6 1 1 22 6 1 2 22 0...

Page 37: ...7 17 20 15 6 1 3 6 1 4 6 1 5 6 1 6 6 2 6 2 1 39 Pa 2 6 1 6 2 2 1 2 1 5 6 2 3 45 6 2 4 8 6 3 6 3 1 20 6 3 2 2 2 6 4 6 4 1 6 4 2 0 5 1 1...

Page 38: ...8 10 6 4 3 6 3 4 6 4 5 6 5 6 5 1 6 5 2 6 5 3 6 5 4 4 5 20 6 5 5 20 2 50 70 6 5 6 6 5 7 6 5 8 6 5 9 15 30 15 5 6 5 10 30 6 5 11 2 6 5 12 600 6 5 13 2 4 75...

Page 39: ...9 6 6 6 6 1 1 6 6 2 850 6 6 3 2 4 90 6 6 4 6 7 6 7 1 UNIVERSAL RG 6 7 2 2 3 10 15 2 6 7 3 13 9 2 4 40 6 7 4 1 8 6 7 5 1 6 7 6 750 60 6 7 7 100 200 20 6 7 8 6 7 9...

Page 40: ...10 6 7 10 6 7 11 6 7 12 7 7 1 100 10 2 UNIVERSAL RG 3 2 7 2 7 3 7 4 7 5 3 2 850 7 6 7 7...

Page 41: ...11 8 8 1 8 2 8 3 8 4 8 5 8 6 8 7 10 10 8 8 8 9 0 1 8 10 8 11 8 12 8 13 8 14 34 03 301 87 139 87 9 95 20...

Page 42: ...12 10 10 1 10 2 10 1 10 3 11 11 1 11 2 11 3 2 11 4 13 11 5 11 6 11 7...

Page 43: ...______________________________ _________________132___________________ 2 1 Universal RG ___________ 3 2 750 EN 303 5 2012 20548 4931 007 82749029 2007 30735 2001 4931 008 82749029 2007 ______ ________...

Page 44: ...14 3 4 3 3 5 4 1 5 1 5 2 6 1 UNIVERSAL RG _____ ____________________201____ ____________ ___________________ __________ _____________ ____________________________________ __________________...

Page 45: ...15 EN 303 5 2012 20548 4931 007 82749029 2007 24 100 ___________________20___...

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