Rittal 7857.430, Assembly And Operation Instructions Manual

Page 1: ...Assembly and Operation Instructions UPS System Power Modular Concept PMC 12 1 2 and 3kVA PMC12 compact 2 and 3kVA 7857 430 7857 431 7857 432 7857 482 7857 483 ...

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Page 3: ...y Module 12 4 3 3 Rack Mount Configuration Setup 13 4 4 OPERATION 14 4 4 1 Start Up In Normal Mode 14 4 4 2 Start up in Battery Mode Cold Start 14 4 4 3 Check Measured Values Figures detected by UPS 15 4 4 4 UPS Default Data and Special Function Execution 15 4 4 5 UPS default settings and their alternatives 17 4 4 6 UPS is off due to unknown reason and is trouble thooting 17 4 4 7 Shut Off 18 4 4 ...

Page 4: ... the country in which the unit is installed and operated and the national regulations for accident prevention Also observe any company internal regulations work operating and safety regulations 3 Do not open the case as there are no serviceable parts inside Your warranty will be void 4 Do not try to repair the unit yourself contact your local supplier or your war ranty will be void 5 If liquids ar...

Page 5: ...ny re sulting consequences 1 5 Proper Use This UPS is designed for providing power to IT systems A use different from that described here is considered to be an improper use Rittal cannot accept any liability for damage resulting from the improper use or the non observance of this guide The guides for the used accesso ries may apply Rittal prohibits the use for life preserving appli cations such a...

Page 6: ...to converter op eration when the overload state no longer exists 2 2 Special Features High Frequency Transformer less technology with rack tower convertible enclosure enables the UPS to integrate even in the most difficult of environments with space constraints 1 This UPS is equipped with fully digitalised control logic for greater functionality and enhanced high level of power protection Digital ...

Page 7: ... Switch Special functions log in out Go to next page Go to previous page or change the setting of the UPS To re confirm the change of UPS Setting 3 1 1 Symbols on the LCD Display Panel Item Symbol Description 1 LINE Utility or Bypass Source 2 Battery Low 3 Battery Abnormal 4 UPS Overloading 5 Site Wiring Fault 6 UPS Working in Service Mode 7 OFF UPS Shutoff 8 FAIL UPS Abnormal Lock 9 UPS Flow Char...

Page 8: ...S232 Port 3 Emergency Power Off EPO Dry Contact Signal inputs 4 Communication Card Options Slot 5 External Battery Connector 6 AC power connection socket 7 AC Outlets 8 Two programmable outlets 9 Utility Input fuse holder 10 Cooling Fans 11 Output fuse holders 12 Output fuse holders for two programmable outlets ...

Page 9: ... Dry Contact Signal inputs 4 Communication Card Options Slot 5 External Battery Connector 6 AC power connection socket 7 AC Outlets 8 Two programmable outlets 9 Utility Input fuse holder 10 Cooling Fans 11 Output fuse holders 12 Output fuse holders for two programmable outlets 2KVA 3KVA 1 2 3 4 6 5 10 9 8 7 1 2 3 4 6 5 10 9 8 7 12 11 ...

Page 10: ... should only be used by persons who have detailed knowledge about the UPS System Rittal takes no responsibility for system failure which is caused by false data 6 To save the settings press OK To activate the configuration you have to restart the UPS System 3 4 2 Using the Software 1 Run the program UPSMonitor 2 Choose the connection on which the UPS is connected to the PC 3 After the connection w...

Page 11: ...tical loads connected to the UPS 5 Turn outlet OFF when UPS overload select this option to automatically disable the outlet during overload condition bypass mode to possibly allow the more critical loads 6 Click on Write settings to confirm the configurations 3 5 Communication Port Explanation The UPS is equip with EPO dry contacts input true RS232 USB Communication port as standard to provide com...

Page 12: ...r and dealer if there is damage The packaging is recyclable save it for reuse or dispose of it properly Remove the UPS from the carton box Check the package contents Standard content shall includes 1 set of User s Manual 2 pcs of IEC output cables for UPS with IEC sockets only 1 pc of AC Input Power Cord 1 set of UPS communication software with RS232 and USB cable 1 set of Tower Rack Accessories K...

Page 13: ...ween 20 and 30 C Is the UPS running permanent in an environment with temperatures over 40 C this will lead to a clear shortened life time of the batteries In some cases this can cause damage on the batteries and the ups 4 3 Set up 4 3 1 Tower Configuration Setup 4 3 2 Power Module Battery Module Step 1 Step 2 30 90 Relative humidity non condensation ...

Page 14: ...Installation and Operation UPS Manual 13 EN 4 3 3 Rack Mount Configuration Setup Step 1 Step 2 Step 3 Step 4 ...

Page 15: ...te as drawing D then an error code or error status will be shown on the screen drawing D drawing E 6 Your start up operation of the UPS is com pletely now as illustrated as drawing E Make sure the UPS is plugged onto the wall receptacle for charging at least 8 hours and the batteries of the UPS are fully charged 4 4 2 Start up in Battery Mode Cold Start 1 Make sure the UPS has already been in stal...

Page 16: ...ing K UPS Output Voltage Æ drawing L UPS Output Fre quency Æ drawing M UPS Output Load per centage Æ drawing N UPS Battery Voltage Ædrawing O UPS inner temperature drawing J drawing K drawing L drawing M drawing N drawing O 4 4 4 UPS Default Data and Special Function Execution 1 After UPS is turned on successfully use key 9 Chapter 3 1 pad to change the LCD Display screen to drawing P1 drawing P1 ...

Page 17: ...EN Frequency Synchronized Window Ædrawing T Inverter Output Voltage Ædrawing U1 UPS Operation Mode Ædrawing V Output Voltage Fine Tuning drawing Q1 drawing Q2 drawing R1 drawing R2 drawing S drawing T drawing U1 drawing U2 drawing U3 drawing V ...

Page 18: ...e acceptable setting values are 3Hz and 1Hz 5 Drawing T means the acceptable Inverter Output Voltage of which voltage is 200V 208V 220V 230V or 240V for 220V AC system 6 Drawing U1 U2 and U3 mean the operation modes of the UPS of which alternative is Online fixed 50Hz Output or fixed 60Hz Output 7 Drawing V means the adjustments of the Inverter Output which may be calibrated as 0 1 1 2 2 3 or 3 8 ...

Page 19: ...zzer sound a the blinking of LED 5 shows that the UPS is in Bypass Mode The Display will show the bypass sign as shown in drawing Z The UPS can be switched back to Inverter Mode by repeating this action Again this will be confirmed by a buzzer sound and the display will get back to drawing E 4 5 Status Alarm Buzzer The following table helps to define some of the common UPS statuses with respect to...

Page 20: ...the UPS System removed during normal operation this will not immediately be recognized by the PMC12 because after the startup the UPS will check only sporadically approx every 60 min if there is a battery connected Danger Do not nip in the ups during a change of batteries Some parts can be under voltage Warning The lead acid battery may cause chemical hazard The battery presents a risk of energy h...

Page 21: ...not nip in the ups during a change of batteries Some parts can be under voltage Warning The lead acid battery may cause chemical hazard The battery presents a risk of energy hazard Do not dispose of batteries in a fire The batteries may explode Do not open or mutilate batteries Released electrolyte is harmful to skin and eyes It may be toxic Note Servicing of batteries should be performed or super...

Page 22: ...DC to AC and supply to loads with clean stable power LEDs remain illuminated Mains Absent under or over voltage Rectifier and charger stop operating Battery discharge via DC DC boost circuit and supply to Inverter Loads continue to receive supply from Inverter Alarm buzzer beeps UPS now on battery mode LED Nr 2 off Mains Absent Battery low voltage Rectifier and charger stop operating Battery disch...

Page 23: ... switching on The amount of inrush current varies from equipment to equipment some can be as high as 6 times its rated capacity while others produce negligible inrush To prevent severe damage to its Inverter cause by the inrush produce by the loads the UPS is equipped with electronics overload protec tion feature as standard If the UPS loading is 105 120 of its capacity it will switch to bypass mo...

Page 24: ... the problem persists please contact your local dealer for assistance Situation Check Items Solution UPS Fault LED Read the error code from the LCD display 1 Er05 Er25 2 Overload 3 Er11 UPS Over Temperature 4 Site wiring Ground fault 5 Er14 Fans out of order 6 Other error codes 1 Check battery connection if is properly done Measure Battery voltage to ensure batteries are charged or healthy Recharg...

Page 25: ...cted to the UPS 2 Verify if there is any damage to the utility Wall Receptacle or if the cable cord plug is faulty 1 Do not use power strip 2 Replace the wall receptacle cable cord plug Strange noise and smell Immediately shut down the whole System Disconnect the power from the UPS and call for service UPS is unable to provide backup power source Check that the battery connectors are fully engaged...

Page 26: ...p cloth 2 Periodically unplug the power cord of the UPS from the wall receptacle to test the condition batteries The period should be determined by the user according to his requirements as well as surroundings 3 Be sure you have already saved your appli cation before you proceed the battery dis charging capability test 7 Bundle Software Installation 7 1 Hardware Installation 1 Connect the male co...

Page 27: ...or informing con nected users The shut down procedure can be initiated on a low residual battery autonomy time downtime or by a countdown timer which is started at the beginning of the alarm A shut down is therefore possible without extra input from the operator and is fully software con trolled 8 2 Internal SNMP Adapter The Internal SNMP Card can be inserted into an appropriate extension slot of ...

Page 28: ... Transfer 230V 120 140 160Vac Low Line Comeback 230V 170Vac High Line Transfer 230V 288Vac Voltage Range High Line Comeback 230V 278Vac Frequency 50 60 Hz auto select 5Hz Phase Single phase with ground PF 0 99 at full rated linear load Typical Transfer Time 0 ms AC Leakage current 230V 3 5mA Surge Protection 230V 300 joules Output Voltage 230V 230V adjustable to 220 230 240 Voltage Regulation 1 un...

Page 29: ...in 40min Recharging Time 4 Hours to 90 Charging Current Max 1 8A 2 1A 2 7A Charging Voltage 41 0Vdc 0 5V 82 0Vdc 0 5V 82 0Vdc 0 5V Hot Swappable Battery Yes Internal battery Yes DC leakage current 30µA 10µA with no AC applied and the unit in the off position Battery type Sealed non spillage maintenance free lead acid Transfer Time AC to DC Zero Inverter to Bypass 2 5ms Typical Zero DC Start Yes Se...

Page 30: ... 0 16 seconds shuts down Buzzer continuously alarms Short Circuit Bypass mode Input Fuse Input Breaker Normal Mode Output Breaker Electronic Circuit Battery Mode Output Breaker Electronic Circuit Battery ABDM EPO UPS shuts down immediately Normal Mode Transfer to Bypass Mode Over Temperature Battery Mode UPS shuts down immediately Audible Alarm Battery Mode Sounding once every 1 5 seconds Low Batt...

Page 31: ...2040 2 Class A FCC Part 15 Subpart B Class A IEC EN55011 CISPR11 IEC61000 4 2 3 4 5 IEC61000 2 2 IEC61000 3 2 3 Markings CE WEEE NOTE Is the UPS running in an environment with temperatures over 40 C this will lead to a clear shortened life time of the batteries In some cases this can cause damage on the batteries and the UPS Model 1KVA 2KVA 3KVA Backup Time with Extended Battery Module Load 100 28...

Page 32: ...Technical Specifications UPS Manual 31 EN This side is intentionally empty ...

Page 33: ...Rittal GmbH Co KG Postfach 1662 D 35726 Herborn Telefon 49 0 2772 505 0 Telefax 49 0 2772 505 2319 eMail info rittal de www rittal de 07 12 A38333 16 IT74 ...