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34-55   08/14

 

9.5 Modulating 

Firing 

Sequence 

 

The boiler is fully modulating and initiates combustion at the lowest firing rate. It will modulate between this lowest 
possible rate and full rate as the boiler loop temperature rises and falls in relation to the operating set point. The 

Parameters

 involved with the modulation control sequence are 

St1

Hy1

 

St4,

 and 

SR. 

 

LABEL 

DEFAULT VALUE 

NET TEMPERATURE 

NET TEMP DETEMINED BY 

St1 

165 

165°F 

LED display value 

Hy1 

-8 

157°F 

St1 + Hy1 

St4 

-10 

155°F 

St1 + St4 

SR 

-10 

145°F 

St1 = St4 + SR 

 

 

St1:

 The system’s desired maximum setpoint (when all firing ceases). This is the temperature setpoint of the 

appliance. 

The factory setpoint is 165°F.

 

 

Hy1:

 The differential from 

St1. 

This is the Burner-On threshold. The burner Call-For-Heat is initiated and 

establishes the firing rate at low fire. 

The factory default is -8°F

 and is adjustable to 

-1°F.

 

This is the drop in temperature °F below the setpoint that the boiler must drop for the heat load to re-establish 
following a heat cycle (heat cycle; heat load is established, unit comes on, heat load is satisfied, unit goes 
off). Boiler will hold at low fire until parameter St4 is reached; causing burner to modulate higher or parameter 
St1 is reached; causing the burner to shutoff. 

 

St4: 

The Modulation Threshold. This additional differential from the St1 setting is the value when the change 

from low fire to modulation occurs. 

The factory default setting is -10

 

°F and is field adjustable. 

 

SR: 

The Modulation Band. This parameter is added to the St4 setting and establishes the lower end 

temperature of the modulation range where the burner will be operating at 100% of rate. The firing rate will 
increase or decrease proportionately between 100% and low fire depending upon the differential between this 
setpoint and St4. If loop temperature drops below the modulation range, boiler will hold at high fire. 

The 

factory default setting is -10

 

°F and is field adjustable.

 

 

 

 

A to B: 

A system with a setpoint of 

165°F (St1) 

has a heating demand placed upon it and the system 

temperature begins to fall. No action. 

 

B: 

If the sensed temperature at Probe-1 falls to 

157°F (Hy1)

, the “BURNER ON THRESHOLD” is activated. 

This initiates the burner Call-for-Heat with a firing rate established at low fire. 

 

B to C: 

If further temperature fall occurs, approaching 

155°F

, the firing rate remains at low fire. 

 

C: 

Temperature drop at 

155°F

 

(St4)

 enters the “MODULATION THRESHOLD”.  

Summary of Contents for 1500 WB 250A-IF

Page 1: ...LOW THE INFORMATION IN THIS MANUAL AND ALL OTHER PROVIDED INSTRUCTIONS LABELS AND MARKINGS BEFORE INSTALLING OPERATING OR SERVICING THIS UNIT TO THE INSTALLER After installation these instructions mus...

Page 2: ...ection 5 6 Gas Train and Controls Certification 5 7 Gas Control Trains 6 Combustion and Ventilation Air 6 1 Equipment Located In Confined Spaces 6 2 Maximum Allowed Remote Combustion Air Inlet Length...

Page 3: ...mpTrac 10 4 Boiler Management System BMS Remote Connections 10 5 Outdoor Reset 10 6 OnTrac Boiler Management System BMS 10 7 BAS Protocol Gateway 11 Sequence of Operation 12 Initial Startup 12 1 Initi...

Page 4: ...ut the main gas supply valve to the appliance from a location safely away from the emergency Failure to follow these instructions can cause property damage personal injury and exposure to hazardous ma...

Page 5: ...5 34 55 08 14 2 PRODUCT DESCRIPTION Component Controls and Connection Locations Locations May Vary...

Page 6: ...be enclosed in approved conduit or approved metal clad cable To avoid serious damage DO NOT energize the unit until the system and appliance is full of water 3 4 Location These units are suitable for...

Page 7: ...ow pumping systems on the boiler loop motorized isolation valves may be recommended Building flow may have to be limited to only the firing boilers during periods of low building heat demand to preven...

Page 8: ...xchanger can cause a non warrantable failure 3 Make sure there are no system leaks DO NOT use petroleum based stop leak products All system leaks must be repaired The constant addition of make up wate...

Page 9: ...aight Pipe to add the equivalent straight pipe for each elbow or tee to obtain the total distance from the meter Use this corrected total distance from the meter for determining the suggested pipe siz...

Page 10: ...off device 6 A sediment trap drip leg MUST be provided in the inlet of the gas connection to the unit 7 The code compliant vent limiters are designed and must respond to pressure changes in the instal...

Page 11: ...tion Codes or applicable provisions of the local building codes NOTE This unit may be installed with a remote air intake system which uses a make up air duct to draw combustion air directly from outdo...

Page 12: ...remote combustion air vent termination to adequately protect the combustion air inlet from wind and weather A UL Listed air intake termination cap is available from Riverside Hydronics and may have s...

Page 13: ...om the appliance vent connection to the vertical vent or stack that terminates outside and above the building roof must be made with listed Type B double wall or equivalent must be as direct as possib...

Page 14: ...manufacturer of the listed Category III or IV venting system being installed Attach this adapter to the VT3 vent connection outlet following the instruction provided by the adapter s manufacturer Foll...

Page 15: ...e cfm Max Vent Press W C 399 136 0 5 500 170 0 6 650 221 0 8 750 255 1 0 850 289 1 2 900 306 1 2 1000 340 1 3 7 3 2 Vertical or Horizontal Vent Termination 1 The vent terminal must have a minimum clea...

Page 16: ...personal injury exposure to hazardous materials or death Conventional Venting Through the Wall Venting Combining Vents with a Draft Inducer 8 OPERATING AND SAFETY CONTROLS 8 1 Operating Temperature C...

Page 17: ...expansion Contact a boiler or plumbing professional to resolve this situation Do not plug the relief valve 8 4 Electronic Low Water Cut Off Low Water Cut Off Operation When the water level is above th...

Page 18: ...g Probe 1 This is used to regulate the temperature of the boiler 9 4 Control Buttons SET Displays and modifies the temperature set points In programming mode it selects a parameter or confirms an oper...

Page 19: ...will hold at low fire until parameter St4 is reached causing burner to modulate higher or parameter St1 is reached causing the burner to shutoff St4 The Modulation Threshold This additional differenti...

Page 20: ...int Push the SET key The upper display will show the St1 parameter name while the lower display will show its value Use the UP or DOWN key to cycle through the parameter names Push the SET key to modi...

Page 21: ...ted or is reading correctly Outdoor reset disabled Warm weather shutdown disabled Check wiring and sensor Terminals 16 17 HA High temperature limit setpoint exceeded Buzzer sounds operation continues...

Page 22: ...daisy chain arrangement 10 4 Making BMS BAS remote connections for analog and binary on off signals A terminal strip for the remote connection is located behind the hinged control panel at the top of...

Page 23: ...adjusted upward by the amount of the rr1 value See Outdoor Reset Manual 34 400 6 for full description Factory Default Settings The values of the Outdoor Reset and Warm Weather Shutdown functions in th...

Page 24: ...he Fenwal Flame Safeguard Control d 24v is applied to the TempTrac operating temperature control terminal L1 3 Call For Heat If the TempTrac operating control senses a call for heat condition a The Hi...

Page 25: ...lay On Low Fire Hold Relay has timed out it energizes the Modulation Release Relay SPDT to enable the analog signal from the TempTrac to the VFD to regulate the speed of the blower a The TempTrac will...

Page 26: ...Tools 12 2 Resources Product Installation Maintenance Manuals Start up Report with instructions Local State Federal Codes Toll Free 24 Hour Technical Support 1 800 433 5654 12 3 On Site Consideration...

Page 27: ...ng the rocker switch on the front of the control enclosure assembly When the burner fails to light the flame control will lockout Start the burner in Low Fire Burner combustion must be optimized at bo...

Page 28: ...in the flue vent approximately two feet from the appliance See Gas Train Illustration below for details With the burner firing and adjusted to low fire adjust the regulator screw clockwise to increas...

Page 29: ...LATOR VALVE ORIFICE ADJUSTMENT Gas Train Illustration for Centauri Models 250 through 500 REGULATOR ADJUSTMENT HIGH GAS PRESSURE SWITCH DUAL SAFETY SHUTOFF VALVE LOW PRESSURE GAS SWITCH MANIFOLD PRESS...

Page 30: ...for proper blower pressure setting adjust if required Air switch may be defective Blocked Filter Switch Check for 24V at the N C side of the blocked filter switch Replace filter or switch as required...

Page 31: ...31 34 55 08 14 14 REPLACEMENT PARTS REPLACEMENT PARTS...

Page 32: ...32 34 55 08 14 14 1 Control Panel...

Page 33: ...316SS 1 EA 8 102163 PROBE THERMOSTAT DIXELL 18NB NTC 25FT NICKEL BRASS 1 EA 9 104195 PROBE THERMOSTAT DIXELL 18NB NTC 5FT NICKEL BRASS 1 EA 10 116458 RELAY SPST 30A 24V OMRON G7L 1A TUB J CB AC24 N O...

Page 34: ...34 34 55 08 14 14 3 Burner Assembly...

Page 35: ...163 ELL BLACK 90DEG 1 16 2 5973 NIPPLE BLACK 1 4 X 2 17 1 101216 SWITCH PRESSURE HGP G ANTUNES 8101111202 2 20 W 18 1 101201 SWITCH PRESSURE LGP G ANTUNES 8103116202 1 20 W 19 1 SEE BOM NIPPLE BLACK 1...

Page 36: ...n or installer should use the procedures described in item 5 6 below 3 Any sign of soot on the heat exchanger or in the flue indicates the need for a combustion inspection Properly installed and adjus...

Page 37: ...combustion and ventilation air is unobstructed to the appliance 10 When electrical controls are serviced or replaced refer to ELECTRICAL COMPONENT LOCATIONS for identification and location of compone...

Page 38: ...detection system components c Check firing rate control d Check piping and wiring of all interlocks and shutoff valves e Inspect burner components f Check igniter g Test high and low gas pressure inte...

Page 39: ...39 34 55 08 14 NOTES...

Page 40: ...40 34 55 08 14 MODEL NUMBER SERIAL NUMBER INSTALLATION DATE Riverside Hydronics LLC 990 Haltom Road Ft Worth TX 76117 1 800 990 5918 www riversidehydronics com...

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