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Issue 4   

Original version 

March 2010 

 

Excessive cutter breakage  Steel swarf or dirt under cutter 

 
 
Incorrectly re-sharpened or worn cutter 
 
 
 
Cutter skipping 
 
Slideway needs adjustment 
 
Cutter not attached tightly to arbor 
 
Insufficient use of cutting oil or 
unsuitable type of oil 

Remove cutter, clean part thoroughly and 
replace 
 
Always have a new cutter on hand to 
refer to for correct tooth geometry, along 
with instruction sheet 
 
See cause and remedy above 
 
Adjust gibs 
 
Retighten 
 
Inject oil of light viscosity into he slot in 
the arbor and confirm oil is being 
metered into cutter when pilot is 
depressed.  Check pilot groove and arbor 
internally for dirt or apply oil externally.  

Excessive cutter wear 

See cause and remedy above 
 
Incorrectly re-sharpened cutter 
 
 
Insufficient or spasmodic cutting 
pressure 

 
 
Refer to instructions and a new cutter for 
proper tooth geometry 
 
Use sufficient steady pressure to slow the 
drill down. This will result in optimum 
cutting speed and chip load 

Motor will not start 

Insufficient air pressure/volume 

Check air supply, spindle free to rotate 

 

Summary of Contents for RP05520/10

Page 1: ...NG MACHINE Model No RP05520 10 RIVVAL LTD Registered Office RIVVAL Ltd Oakdale Carrickasedge Carrickmacross Co Monaghan Ireland Tel 353 42 969 0882 Web www rivval com Email sales rivval com Company Nu...

Page 2: ......

Page 3: ...nstructions 4 Mounting of cutters 5 Remedies for hole making problems 6 Component parts of complete machine 7 Exploded view 8 9 10 11 Optional Extras Maintenance Pipe adaptor Kit Warranty List of cont...

Page 4: ...tt weight 23kgs Hydraulic supply required Inlet Pressure Oil Flow L min 140 Bar 2050 psi 20 cont 25 int Sound pressure level Ear protectors must be worn Note The figures quoted are emission levels and...

Page 5: ...ch might entangle with the rotating machinery Ensure long hair is tied back Ensure that the magnet is fully activated before attempting to cut a hole Should the cutter become fast in the work piece sw...

Page 6: ...pressure is undesirable when using the Rotabroach hydraulic machine it does not increase the speed of penetration and may cause the motor to stall The motor will restart when the excessive pressure is...

Page 7: ...to work piece Clean magnet Use extreme care file only imperfections flush on to surface Hole not cut at intended centre of cut Magnetic base is not holding effectively Worn arbor bushing and or eject...

Page 8: ...e and remedy above Adjust gibs Retighten Inject oil of light viscosity into he slot in the arbor and confirm oil is being metered into cutter when pilot is depressed Check pilot groove and arbor inter...

Page 9: ...35 13 M5 Socket Head Screw RD4325 42 O ring RD43136 14 M6 Stud RD4340 43 Capstan Pinion Shaft RD33088 15 M4 Shakeproof Washer RD4069 44 Capstan Arm RD33089 16 M4 Panhead screw RD4077 45 Plastic Knob R...

Page 10: ...Issue 4 Original version March 2010 10 7 EXPLODED VIEW RD140...

Page 11: ...ty chuck key RD4190 Chuck key RD324 Chuck spacer This chuck can only be fitted to drill units having a 5 8 16 UNS output spindle nose Remove the bearing bracket sleeve and arbor or any other fittings...

Page 12: ...Month Visual check of machine for damage X Operation of machine X Check magnetic base X Check alignment of the machine X Visually check the machine for damage Machine must be checked before operation...

Page 13: ...or support bracket 3 Commencing with the middle screws gently feed in all the screws until slight resistance is encountered 4 Operate the slide up and down a few times to test the movement and make an...

Page 14: ...at the magnet is in line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by hand then...

Page 15: ...Issue 4 Original version March 2010 15 NOTES...

Page 16: ...oad or insufficient servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5...

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