RJX Hobby X600EP 6S FB, Assembly Manual

Page 1: ...s Weight 1260 mm 390 mm 210 mm ca 1339 mm ca 233 mm 10 10T 1 4 7 other Optional ca 3500g Depending on Equipment and Main Blades used PLEASE READ AND UNDERSTAND THE INSTRUCTIONS THOROUGHLY BEFORE ASSEMBLY Technical Data Assembly Manual Version 1 2 X600EP 6S FBL 600EP 6S FBL Based on SymmetricRC Design ...

Page 2: ...ctice will be needed before you will be able to fly and opperate the model safely RJX HOBBY suggests you join a club or seek help from an experienced pilot to assist you in your first test flights and then as with all things the more you practice the better you will become We encourage you to practice often and enjoy the experience of RC rotary flight WARNING LiPo batteries need special care Impro...

Page 3: ...nd grease then apply threadlock This applies throughout the manual Remove oil and grease This applies throughout the manual Please refer to the list at the end of this instruction manual when you need spare parts Regardless how tight the nuts bolts and screws are tightened they will still slowly come loose over a period of time due to vibration from the helicopter Should this happen the helicopter...

Page 4: ...s 3 Axis Virtual Flybar Sytem Three large and one small servo arm are required 4025 1100kv 6S Brushless Motor or similar if not delivered Lipo Pack 6S 4000mah Depending on setup 120A ESC if not delivered Li po Ion Charger 600mm CF Main Blades if not delivered X600EP 6S FBL 600EP 6S FBL 17 5mm 3X 1X 13mm I3 ...

Page 5: ...m 2mm 3mm 4mm Phillips Drivers Large Middle Small Nut Drivers 4 5mm 5 5mm 7mm Cutter Universal Pliers Scissors Sandpaper Ball Link Plier Metric Ruler Pitch Gauge Cyanoacrylate CA Superglue Epoxy 30 Minutes Grease Ball Link Driver Ball Link Tool I4 ...

Page 6: ... 1x 80T Taildrive Gear 1x Auto Shaft 1x Autorotation Unit 1x Auto Washer 1x Tail Drive Hub 4x M3x6 Counter Sunk Hex Screws 4x M3x6 Socket Head Bolt M3X6 4 80T Tail Gear M3X6 4 Auto Shaft 100t Main Gear Autorotation Unit Tail Drive Hub A1 Auto Wascher ...

Page 7: ...3x6 STEP 1 2 TAIL DRIVE TT Bag Content 1x 17T TT Gear 2x 17T Bevel Gear 1x TT Housing 2x 5x7x1 Spacer 1x 3x8x1 Washer 1x M3x6 Socket Head Bolt 1x TT Output Shaft 2x 14mm Pin 2x M3x3 Set Screw 17T TT Gear 14mm Pin M3x6 Bevel Gear 2 M3x3 Set Screw 3x8x1 Washer TT Output Shaft TT Housing IMPORTANT PRE ASSEMBLED PART PLEASE CHECK FOR THREAD LOCK Top Top CHECK FOR CORRECT INSTALATION OF THE BEARING BLO...

Page 8: ...ANDING GEAR Bag Contend 2x Skid Brace 8x Landing Skid Struts 4x Skidholder 2x Skids 12x M3x14 Socket Head Screws 12x M3 Lock Nut M3 Lock Nut 12 Landing Skid 2 Skid Holder 4 M3x14 12 Struts 8 Skid Brace 2 A3 TOP ...

Page 9: ...ocket Head Screws 8x M3x8 Socket Head Screws 14x Finish Cap 2x Bearing Block 1x Motor Mount 4x Bottom Support Main Frame A4 M3x10 14 M3x8 8 Finish Cap 14 Bearing Block 2 Motor Mount Electronic Mount Bottom Mount 4 Assemble both side on the same way Check for correct installation ...

Page 10: ...e 3x Special Crossmember 8x M3x10 Socket Head Bolt 8x Finish Cap 4x M3x6 Counter Sunk Hex Bolt 8x M3x8 Socket Head Bolt M3x10 8 from Step 1 2 Belt or 1 2 TT A5 Finish Cap 8 M3x8 4 M3x6 Counter Sunk 4 Special Crossmember 2 Special Crossmember M3x8 4 or Battery Tray ...

Page 11: ...STEP 3 3 MAIN FRAME Bag Contend 4x M3x14 Socked Head Bolt 1x Front Canopy Mount M3x14 4 Front Canopy Mount A6 ...

Page 12: ... 1x Main Shaft 1x Main Shaft Collar 1x M2 5x12 2x M4x8 Socket Head Bolt 2x M2 5x10 Socket Head Bolt M2 5x12 Step 1 1 M4x8 Main Shaft A7 Pull the Main Shaft up before tightening the M2 5x12 Screw Main Shaft Collar M2 5x10 M4x8 M2 5x10 ...

Page 13: ...A8 STEP 4 1 Swashplate Bag Contend 1x Swashplate 3x 9mm Joint Ball 4x 4mm Joint Ball 1x Swash Guid Pin 4mm Joint Ball 4 9mm Joint Ball 3 Swash Guide Pin ...

Page 14: ...Bolt 2x 4x14x2 Washer 1x M3x10 Socket Head Bolt 2x Swash Lock Arm 2X M3x20 Socket Head Bolt 2x 3x5x1 Washer 2x M4x6 Socket Head Bolt Blade Holder Center Hub Spindle 90º Dampener Spindle Collar Thrust Washer Thrust Bearing Bigger ID inside Smaller ID outside 4x14x2 Washer M4x10 Stopper M3x8 Pitcharm 4mm Joint Ball Apply grease to the Thrust Bearings and Dampeners M3x10 Swash Lock Arm 2 M3x20 3x5x1 ...

Page 15: ...STEP 4 3 Installation M4x6 2 A10 Fix the arm to the ball Fix the M3x20 with Thread Lock ...

Page 16: ...x25 Socket Head Bolt 2x 3x5x2 Washer 1x 3x5x1 Washer 1x Joint Ball 10T XL Pulley 14mm Pin Tail Shaft Tail Case M3x4 3x5x2 Washer Tail Control Arm 3x5x2 Washer M3x25 Tail Control Arm Support M2x5 Joint Ball A11 3x5x1 Washer To remove the tail shaft heat the 14mm pin with the tip of a soldering iron and press out with a small screwdriver or use a draft pin and arbor press CHECK THE PRE ASSEMBLED SYS...

Page 17: ...lt 2x 3x5x2 Washer 1x 3x5x1 Washer 1x Joint Ball 1x 5x7x1 Washer 1x Spacer Bevel Gear 14mm Pin Tail Shaft Tail Case M3x4 To remove the tail shaft heat the 14mm pin with the tip of a soldering iron and press out with a small screwdriver or use a draft pin and arbor press 3x5x2 Washer Tail Control Arm M3x25 Tail Control Arm Support M2x5 Joint Ball A12 3x5x1 Washer 5x7x1 Washer Spacer CHECK THE PRE A...

Page 18: ...ocket Head Bolt 1x M2x5 Socket Head Bolt 2x Thrust Bearings 2x Thrust Washer 2x M3x10 Socket Head Bolt 2x 3x8x1 Washer Tail Hub M2x8 Joint Ball Tail Blade Holder Thrust Washer Larger OD Thrust Ring Thrust Ball Ring Small ID Thrust Ring M3x10 3x8x1 Washer Use grease on the Thrust Bearing Copper Sleeve Slide Ring Joint Ball M2x5 Pitch Fork A13 ...

Page 19: ...EP 5 3 Tail Section TT and Belt Bag Contend 2x 95mm Tail Blades 2x M3x20 Socket Head Bolt 2x M3 Lock Nut 2x M4x4 Set Screw 4x 3x10x1 5 Washer M4x4 95mm CF Tail Blade M3x20 M3 Lock Nut 3x10x1 5 Washer A14 ...

Page 20: ...STEP 5 4 Tail Section Bag Contend 1x Tail Fin 1x XL 630 Tail Belt 1x Tailboom 2x M3x6 Socket Head Bolt 2x M3x8 Socket Head Bolt Tail Boom Belt M3x6 M3x8 A15 M3x6 Tail Crossmember M3x6 ...

Page 21: ...tend 1x Tail Fin 1x TT Assembly 1x Tailboom 2x M3x6 Socket Head Bolt 2x M3x8 Socket Head Bolt Tail Boom TT Assembly M3x6 M3x8 A16 M3x6 Check for correct fit of the TT Copler Use grease to introducing the TT Assembly into the Tailboom ...

Page 22: ...STEP 5 5 Tail Section Bag Contend 1x Tail Rod 1x Tail Rod Guide 2x Large Link 2x M3x12 Socked Head Bolt Tailboom Holder Tailboom Assembly Tail Rod Guide A17 Large Link Tail Linkage Rod Large Link ...

Page 23: ... Socked Head Bolt 4x M3 Locknut A18 Tail Shaft ROTATE THE DRIVE BELT IN THE DIRECTION AS SHOWN M3 Lock Nut M3x40 Remove the lower Bearing Block to insert the Belt on the Front Pulley TT Version Please check for correct fit of the TT Coppler and Input Shaft ...

Page 24: ... Spacer 1x 32mm Crossmember 2x CF Tail Support 4x Tail Support Ends 1x Top Tail Clamp 1x Lower Tail Clamp A19 M3x25 2 12mm Spacer 2 Crossmember CF Tail Suport with Ends M3x10 Lower Tail Clamp M3x10 Top Tail Clamp Clue the Support End witch Epoxy on the CF Tube Assemble both sides on the same way ...

Page 25: ... Screw 12x 2 6 Washer 8x Servo Mounting Plate S1 Standard Servo 2 6x10 with Washer Servo Mounting Plate 2 6x10 with Washer Standard Servo Servo Mounting Plate 2 6x10 with Washer Standard Servo Servo Mounting Plate Check position from Servo Arms Servo arm max lenght 18mm ...

Page 26: ...ation Bag Contend 4x 2 6x10 Selftaping Screw 2x Servo Mounting Plate Standard Servo 2 6x10 with Wascher Servo Mounting Plate Check mounting position of the tail servo The servo output shaft must be positioned towards the front S2 ...

Page 27: ...il 1x Prepare Servo Arms as shown above CCPM Linkages ca 70mm 1x CCPM1 1x CCPM2 1x CCPM3 Head Linkages ca 66mm 2x Long Link M3 Long Link M3 Long Link M3 6 20mm M3 Linkage Rod 3 40mm M3 Linkage Rod Ball distance on servo arm depends on flybarless system requirements M2x8 Joint Ball M2 Nut S3 40mm M3 Linkage Rod 2 ca 70mm ca 17 5mm CCPM 1x Joint Ball M2 Nut ca 45mm Joint Ball M2x8 M2 Nut ...

Page 28: ...STEP 6 4 Electronics Installation Head Linkage 1 Head Linkage 2 CCPM3 CCPM2 CCPM1 All Linkage Rods should be at an angle of 90º as shown in the left and below diagram S4 90º 0º Pitch 90º 90º ...

Page 29: ...Block 1x 10T Pinion 4x Finish Cap 6x M3x10 Socket Head Bolt 2x 3x8x1 Washer 4x M4x4 Set Screw M3x10 with Finish Cap M3x10 with Finish Cap M4x4 Set Screw Brushless Motor 10T Pinion Counter Bearing Block Washer S5 Top CHECK FOR CORRECT INSTALATION OF THE BEARING BLOCKS ...

Page 30: ... installation from Mikado V Bar and Futaba S Bus Receiver S Bus Receiver 3 Axis Flybarless System Installation may vary depending on Electronics used Make your sure your adjustments and settings are in accordance with your flybrless system S6 ESC ...

Page 31: ... Installation Bag Contend 2x M4x28 Blade Bolts 2x M4 Lock Nut 4x Plastic Blade Spacer S7 Tighten blade bolts evenly and so that both blades can be moved horizontally with a moderate amount of resistance M4x28 M4 Lock Nut ...

Page 32: ...o Battery Installation Install the LiPo Battery as shown on the Battery Tray Use some Velcro between the Pack an Tray to avoid moving Bag Contend 3x Battery Straps S8 Pass here the Lipo Straps 6S Lipo Packs Straps ...

Page 33: ...STEP 6 9 Canopy Installation Bag Contend 4x M3x8 Socket Head Bolt 2x Breakoff 3x 32mm Crossmember S9 Crossmember 3 M3x8 4 Brakoff 2 ...

Page 34: ...STEP 6 10 Canopy Installation Bag Contend 2x M3 Canopy Bolts 2x Rubber Grommet S10 Fixing Hole with Rubber Grommet Fix teh Canopy between the Frame and the top of the Canopy Mount ...

Page 35: ...al set up as close possible to the values given in this manual and you will find that final trimming will be so much easier Using the transmitter to correct a poor mechanical set up will result in a model that is very difficult to trim and fly STEP 7 1 FINAL SERVO AND RADIO SETUP 3 Sub trim Function When the rudder stick and trim are in their mid position make sure that the servo horn and tail con...

Page 36: ...reater than this then please reset the sub trim to zero and recheck and or re adjust the control linkages 4 Throttle Hold Function When this switch is activated the throttle channel is set to stop while still leaving control of the collective pitch active This is very useful when practicing autorotation landings 5 Flybarless Sytem Adjustment PLEASE ensure that your Flybarless System is setup as pe...

Page 37: ...s to those shown in the tables above If the values do not correspond try increasing or decreasing the pitch curve use the settings on your virtual flybar system increase or decrease as necessary without causing binding If you still have difficulty in obtaining the maximum positive or negative pitch values shown in the tables recheck the pitch control rod lengths and re adjust as necessary 8 Pitch ...

Page 38: ...h the lowest Amps Possible to not damage the Brushless Motor ESC or Lipo packs Follow the instructions of the ESC Manual and set it up correctly 11 Final Checks before attemping to flights Before attempting to fly please go through this manual and double check your work again Check that the main and tail rotor blades turn in the correct direction Check to ensure that all of the servos are operatin...

Page 39: ...g its connecting link by one full turn Note you can only make this adjustment in increments of one full turn otherwise you will be trying to fit the link on to the ball joint the wrong way round The RJX on the link must face outwards Check the tracking again and if the tips of the rotor blades are now in line you have finished and are ready for your first flight If the blades still require adjustm...

Page 40: ...ear to any houses high voltage wires or busy roads Be sure to fly within the range of your radio Always keep your eyes on your model when flying it can change attitude or get out of sight in a very short time Never hover with the rotor at eye level Be sure to keep the model at a safe height and altitude If you feel that something is wrong with your model while flying land it immediately and check ...

Page 41: ...0 Spindle XT61106 8 90 Dampener X90 61107 Collar XT90 70504 Blade Holder XT61105 8 Thrust Washer XT90 70510 Thrust Bearing X90 9006 Bigger ID inside Smaller ID outside 4x14x2Washer HN80071 M4x10 HN80102 Main Shaft EP90 61115 Main Shaft Collar HN70008 M2 5x12 XT90 9035 4mm Joint Ball 4 XT90 70201 9mm Joint Ball 3 HN70184 XT90 61111 Swash Guide Pin HN70700 ...

Page 42: ...600EP 6S FBL Swashguide X600 1015 Crossmember HN70020 Electronic Mount X600 61081 Main Frame X600 61082 XT60072 HN70020 Bottom Mount 4 XT61085 Battery Tray X600 60028 M3x6 Counter Sunk 4 HN80065 Special Crossmember 2 HN700138 Bearing Block HN60522 ...

Page 43: ...SPARE PART LIST LANDING SKID SP3 X600EP 6S FBL 600EP 6S FBL XT60339 2 HN61066 2 M3x14 12 XT60341 4 Struts 8 XT60340 M3 Lock Nut 12 ...

Page 44: ...L HN70474 M3x6 Socket Head Bolt 4 XT90 61090 100T HN61074 XT8036 XT90 61091 80T XT90 61113 XT90 61112 XT90 70506B HN60523 6MM Hn60007 X90 50005B HN60523 6MM EP10T Motor Mount EP1000 XT90 70506TT XT90 60523TT UP90 50005TT 14mm Pin XT80078 XT90 50007TT UP90 60523TT A ...

Page 45: ...5 XT60054 UP70027Belt XT90 50007TT XT90 81004CTT UP90 70027TT Control Lever Mount UP800 83095 XT90 60054 XT90 60862TT B Tailboom Holder HN60733 Guides XT90 60293 Hn61117 UP800 70028 UP60058 Hn60056 UP800 60057 XT50 83091 650mm Rod UP83069 NEW Torque Tube UP50 83092TT XT50 83091 Xt60044 XT83023 X600 61118 ...

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