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Sample Draw Combustible Gas Detector • 5

 

Connector

 

The top of the sensor includes five pins that plug into the socket connector. This connector 
allows you to replace the sensor without disconnecting the wiring. The sensor leads are 
soldered to the connector.

 

Sensor leads

 

Four color-coded leads extend from the connector. The leads allow you to connect the 
combustible gas sensor to the main circuit board.

 

Transmitter

 

The transmitter is mounted to the left of the combustible sensor.  It consists of the span 
pot, zero pot, transmitter interconnect terminal strip, sensor terminal strip and test points.

 

Span/zero pots

 

The span and zero pots are located at the bottom edge of the transmitter and are used for 
calibration.  Use the span pot to make adjustments to gas response readings  and the zero 
pot to make adjustments to the zero reading

 

Transmitter interconnect terminal strip

 

The transmitter interconnect terminal strip is the six-point terminal strip near the right 
edge of the transmitter. The transmitter is factory wired to the sensor and main circuit 
board.

 

Test points

 

The test points are located on the left side of the transmitter and are labeled 

 

TP+

 

 and 

 

TP-

 

.  

A 100 mV - 500 mV output is available at these testpoints for use during calibration.

 

Main Circuit Board

 

The main circuit board includes the interconnect terminal strip, transmitter terminal strip, 
pump terminal strip, and relay (see Figure 1).

 

NOTE:

 

The flowmeter and status lights are mounted to the main circuit board but are 

 

considered part of the flow system.

 

Interconnect terminal strip

 

The interconnect terminal strip is the nine-point terminal strip near the bottom edge of the 
main circuit board. Use the interconnect terminal strip to connect the sample draw 
detector to power and external devices.

 

Transmitter terminal strip

 

The transmitter terminal strip is the nine-point terminal strip near the right edge of the 
circuit board. Use the transmitter terminal strip to connect the transmitter to the main 
circuit board.

 

NOTE:

 

The transmitter is factory-wired to the circuit board. See the “Installation” section 

 

on page 7 for all wiring procedures related to the sample draw detector.

Summary of Contents for 35-3000RKA-LEL

Page 1: ...detector Table 1 Specifications Target Gas Combustible Gas Input Power 24 VDC Construction housing Fiberglass polyester NEMA 4X Dimensions 8 5 in H x 6 5 in W x 4 25 in D Weight 4 5 lbs Sampling Meth...

Page 2: ...re attached to the back of the housing one at each corner Use the mounting feet to install the housing to a vertical surface Use the two conduit hubs on the bottom of the housing to make wiring connec...

Page 3: ...d or clogged Pump The pump is behind the main circuit board near the top of the sample draw detector The pump pulls the gas sample into the sample draw detector The pump operates on 24 VAC which is ge...

Page 4: ...he EXHAUST fitting accepts 1 4 in rigid tubing See the Installation section on page 7 to connect tubing to the EXHAUST fitting Detection System The detection system consists of the combustible gas sen...

Page 5: ...f the transmitter The transmitter is factory wired to the sensor and main circuit board Test points The test points are located on the left side of the transmitter and are labeled TP and TP A 100 mV 5...

Page 6: ...sure switch are factory wired to the circuit board See the Installation on page 7 for all wiring procedures related to the sample draw detector Relay The relay is to the left of the detector terminal...

Page 7: ...ider the following when you select the mounting site Is there enough room to open the housing door and make wiring connections at the bottom of the housing and tubing connections at the right of the h...

Page 8: ...to seal the connection between the tubing and the INLET fitting See Appendix A Parts List for an example of an appropriate metal insert 2 Place the opposite end of the tubing at the sampling area CAUT...

Page 9: ...e Gas Detector 4 20 Feedback Ground WHT GR N BLK GN D 2 4 V _ LEL O2 AM P P AM P 4 2 0 GREEN BLA C K WH ITE RED PUMP ASSY INTERNALLY WIRED 24VDC GND 24V 4 20 RD PUM P PSW TP TP ZERO SPAN GND 24V 4 20...

Page 10: ...of the sample line with your thumb If the flowmeter ball drops to the bottom of the flowmeter the incoming sample line is not leaking 7 Remove your thumb from the sample line verify the flowmeter retu...

Page 11: ...e target gas Preparing for the response test NOTE This procedure describes the RKI calibration kit that includes a gas collection bag A calibration kit that uses a demand flow regulator is also availa...

Page 12: ...ems you may encounter with the sample draw combustible gas detector NOTE This troubleshooting guide describes sample draw detector problems only See the instruction manual for monitoring device if it...

Page 13: ...pump etc The sample draw detector is malfunctioning The demand flow regulator is not operating properly if one is used for calibration instead of a gas bag Recommended action 1 Verify that the calibra...

Page 14: ...row indicates the direction of the sample flow 3 Disconnect the filter from the elbows on each end of the filter then remove the filter from the sample draw detector 4 Make sure the arrow is pointing...

Page 15: ...low to 0 6 SCFH 2 Slowly turn the low flow potentiometer counterclockwise just until the sample draw detector goes into low flow alarm NOTE The low flow potentiometer is accessible through a circular...

Page 16: ...the correct test points output for the calibrating sample Output mV calibrating sample fullscale X 400 100 For example with a calibrating sample of 50 LEL and a fullscale setting of 100 LEL the corre...

Page 17: ...e sample tubing from the inlet line then close the clamp Setting the Response Reading 1 Connect the sample tubing from the gas collection bag to the fixed flow regulator then open the clamp 2 Screw th...

Page 18: ...Filter Boston DFU9933 05 DQ 57 1050RK Transmitter specify target gas when ordering 61 0145RK Combustible gas sensor NC 6240 plug in type LEL range 81 0002RK 01 Calibration cylinder 50 LEL Hydrogen 34...

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