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Antenna Considerations: 

 

The KL503 is designed to work into a 50 ohms resistive load and any antenna outside of 
this requirement must use an antenna tuning unit between the output of the amplifier and 
antenna. 

 

It is recommended to check that the antenna to be used is sufficiently rated for at least 
500W power handling before connecting this product. It is also recommended to check 
that the VSWR does not change considerably with increased power as this would indicate 
that the antenna was not suitable for high power use.  

 

Cable losses particularly increase with increasing frequency. Always use a good quality 
50 Ohm feeder and keep the length as short as possible. Not only will this allow more 
power to reach the antenna but will also increase the signal strength at the receiver.  

 

This amplifier should not be operated into mismatched loads, (high VSWR), An accepta-
ble level should be less than 1.5:1. Less than 2.0:1 is possible but some reduction in pow-
er may be seen and the amplifier will work less efficiently and generate more heat.  There 
is no protection for excessive VSWR so it is advised that the antenna is tuned correctly 
for the frequency it is to used on to avoid damage to the amplifier. 

 

Mode: 

 

The KL503 may be used for all of the common narrow band transmission modes such as  
SSB, CW,AM,FM, SSTV and data modes etc.  
 

RX Preamplifier:

 

 

The KL503  is fitted with an RX preamplifier, that when activated can help to increase 
the received signal level. This can be used when the signal level is low to help improve 
intelligibility of the received signal. The RX preamp can be used independently of the 
amplifier however when the amplifier and preamp are both activated the preamp is auto-

matically switched out of line when the amplifier is in transmission. Switch 

\

 

is used to 

switch the preamp on and off. LED 

_

 is illuminated when the preamp is switched on.

 

 

Warning: Transmit Time. 

 

Hi Duty cycle modes such as FM and Data modes etc. operate the amplifier at full power 
all of the time unlike modes like SSB and CW that are either intermittent or only reach 
peak output for very short times, these high duty cycle modes will run the amplifier much 
harder and generate more heat in the same amount of time. It should be noted that  the 
amplifier although capable of being used with these modes should not be operated contin-
uously. A transmission time of more than a few minutes should be avoided to avoid ex-
cessive transistor junction temperature. The exact time for transmission in these modes 
will depend on numerous factors such as, how good  the ventilation around the amplifier 
is if there is sufficient space for freely flowing air to circulate, etc. If the ambient temper-
ature is high this will reduce the total time in transmission. Common sense should be 

Input drive and power output: 

 

The amplifier should give full output with approximately 4-5W input.  Excessive input 
power should be avoided and the amplifier should always be operated in a responsible 
manner. 
 

The KL503  features an input attenuator 

a

 

that may be used to reduce the output of the 

amplifier if the drive radio does not have the facility to reduce its output power.  
The input attenuator should NOT however be used to reduce the input power level of the 
drive radio if it is greater than 6W! Otherwise the attenuator may be damaged from over-
heating. There are 6 levels of input attenuation and position 6 is direct input, with no at-
tenuation. So setting to position 1 will provide the lowest output power from the amplifi-
er, and position 6 the maximum output. 
 
 

Maximum output power considerations: 

 

All amplifiers have a maximum output and this occurs shortly after gain compression 
where by Pin no longer produces a proportionate increase in power output . The amplifier 
should always be operated at a point below its saturated output. Trying to extract every 
last watt by overdriving the amplifier will not actually help your signal to be stronger, 
you will in fact cause higher levels of distortion which will make your signal less intelli-
gible at the distant receiver station. 
 
Running the amplifier a little under max output will also allow the amplifier to run cooler 
and make it more reliable for many years of use. 
 
As an example consider the following situation. 
 
1 ‘S’ point on a receiver is usually approximately calibrated at 6dB so for example the 
difference between S5 and S7  2 ‘S’ points is 12dB. 
 
The difference between 5W and 250W is about 17dB a big increase to your signal 
strength,  almost 3 ‘S’ points, with the same antenna. Now lets say for example you run 
the amplifier at a moderate 200W output by slightly reducing the input power, the differ-
ence between 250W and 200W is less than 1dB which when you compare this to 6 dB 
per S point is actually very little and  as the amplifier is not running at its absolute maxi-
mum will give a cleaner output with less distortion that will actually make a difference at 
the  distant receiver for the better!! 
 

Summary of Contents for KL503

Page 1: ...ge to the RF power transistors from incorrect use KL503 HF 25 30 MHz Linear Amplifier WARNING Before using this product please read carefully all of the information in this manual or at least the quick start guide To avoid damage or incorrect operation this is extremely important Specifications Operation Frequency 25 30 MHz 10m Amateur HF Bands Modulation Types SSB CW AM FM All narrowband modes Tr...

Page 2: ...ble 13 8VDC 1V 40A Power Supply or Auto Battery Pay attention to the correct polarity 4 Make sure that the amplifier is switched off 5 Adjust the Transceivers RF output power to 5W 6W max if it is capable of more than 5W output 6 Switch on the Amplifier and start operating 7 Check that the antenna VSWR is acceptable with the amplifier in use Any large increase in VSWR indicates that the Antenna is...

Page 3: ...ceive Pre Amplifier ON OFF Switch 3 Amplifier ON OFF Switch 4 TX indicator LED 5 Pre Amplifier ON LED 6 Amplifier ON LED 7 Input Attenuator 1 RTX SO239 RF input connector 2 DC Input power connector Polarity is marked on the supplied mat ing connector 3 ANT RF Output SO239 Socket to Antenna ...

Page 4: ...switch should be set to SSB This adds a short delay to the release time of the RTX relays so that pauses in speech do not cause the RTX relay to drop out In AM or FM mode the SSB delay switch should be set to AM The amplifier must be connected via the input power connector to a suitable power sup ply of the correct voltage output and sufficient current rating The output should be 13 6 13 8V DC but...

Page 5: ...t Before the amplifier is switched on switch the power output of the drive radio should be adjusted correctly if it is capable of outputting a power greater than 6W This may be done with the amplifier connected but switched off 6W is the maximum permissible in put power to the amplifier but approximately 4 5W input should be sufficient to realise full output and an input power of 1 5W is OK as it ...

Page 6: ...n a few minutes should be avoided to avoid ex cessive transistor junction temperature The exact time for transmission in these modes will depend on numerous factors such as how good the ventilation around the amplifier is if there is sufficient space for freely flowing air to circulate etc If the ambient temper ature is high this will reduce the total time in transmission Common sense should be In...

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