RMB/Energie neoTower Premium L, Operating Manual

Page 1: ...Made in Germany Operating manual neoTower combined heat and power unit Premium L 03 2017...

Page 2: ...or assembly 12 4 2 Installation location requirements 12 4 2 1 Overview of the installation location 12 4 2 2 Premises 13 4 2 3 Heating system 14 4 2 4 Flue 14 4 2 5 Exhaust air duct 14 4 2 6 Fresh ai...

Page 3: ...ks peak load boiler connected to buffer tank via hydraulic separator 38 12 2 Commissioning request 39 12 3 Maintenance log 44 12 4 Technical data 46 12 4 1 Technical data 46 12 4 2 Efficiency ratios 4...

Page 4: ...the manufacturer Subject to change without notice 1 2 Supporting documents Additional documents belong to this operation manual and must be observed RMB Control operation manual The RMB Control opera...

Page 5: ...ed with the word CAUTION warns against a situation that can lead to minor or moderate injuries D D ATTENTION Information highlighted with the word ATTENTION warns against a situation that can lead to...

Page 6: ...alled The operator has the following duties B B Fulfilling the requirements specified by the energy provider e g registration approval compensation B B Meeting the installation location requirements B...

Page 7: ...nd return lines e g gas flue gas exhaust air water electricity drain are altered or modified without authorisation B B If any safety devices are missing or inoperable D D 3 4 Safety devices page 9 B B...

Page 8: ...he energy provider s local electricity network in return for compensation A suitable application must be submitted to the energy provider for this purpose 3 3 Modes of operation The system can be oper...

Page 9: ...ations A A Ensure that the protection devices are not removed A A Follow the safety instructions on the system A A Only remove the covers if you are required and authorised to do so The system is equi...

Page 10: ...c value heat exchanger 1 F Control cabinet wiring harness G Connection cable for battery H Condensate connection I Buffer water supply line connection J Housing cover K Type plate L Hoop guard 1 only...

Page 11: ...eturn line connection outlet E Flue gas connection inlet F Connection cable for generator unit 3 7 Scope of supply A B K D E F G I J C H A Generation unit B Control cabinet C Calorific value heat exch...

Page 12: ...B B The generation unit must be transported to the installation location by means of a suitable transportation device e g lift truck If it is not possible to transport it to the installation location...

Page 13: ...ol within the installation location B B Use of aggressive substances e g sprays solvents chlorinated cleaning agents paints adhesives in the vicinity of the system If the system is installed in vaulte...

Page 14: ...be calculated by a qualified chimney sweep B B The gradient of the horizontal section must be min 5 cm per metre B B The flue must be inspected and approved for operation e g by a master chimney swee...

Page 15: ...phon must be constructed from a corrosion and acid resistant material e g plastic or stainless steel B B The drain s siphon must remain filled with water even during an interruption to operation 4 2 1...

Page 16: ...ation requirements page 12 A A Ensure that the supply voltage has been and remains disconnected Only connect the supply voltage when instructed in the respective assembly step If accessories e g flue...

Page 17: ...the generation unit in accordance with the manufacturer s instructions A A Select a suitable installation location When doing so pay attention to the distances between the generation unit and the sys...

Page 18: ...ensate 3 4 male thread Flue gas DN 80 100 Exhaust air DN 200 Gas 1 male thread D D ATTENTION Risk of damage caused by improper connection of lines Fixed supply lines will transfer vibrations to the bu...

Page 19: ...ufficient gradient to the generation unit A A Make sure that a suitable flue gas silencer optionally available is present B B In the flue gas routing B B In close proximity to the generation unit B B...

Page 20: ...line A A Ensure that when the exhaust air duct is connected the system remains protected against frost and the elements Gas The gas supply must comply with the established regulations e g in Germany...

Page 21: ...sizes Connection Connection size and type Buffer water return line to the generation unit 2 MALE THREAD Buffer water return line to the buffer tank 2 MALE THREAD Condensate 3 4 male thread Flue gas to...

Page 22: ...neration unit Condensate The line for the condensate water must be corrosion resistant The line must have a sufficient gradient between the generation unit and the drain A A Connect the line to the Co...

Page 23: ...annot vibrate out of place The line must be laid with a sufficient gradient to the calorific value heat exchanger A A Make sure that a suitable flue gas silencer optionally available is present B B In...

Page 24: ...o the exhaust air connection on the generation unit A A Guide the line outside A A Secure the line A A Ensure that when the exhaust air duct is connected the system remains protected against frost and...

Page 25: ...36 A A Guide the cables from the temperature sensors T1 T5 to the control cabinet 4 3 8 Connecting the modem When connecting the modem the following points must be observed B B If the modem is subject...

Page 26: ...ong polarity on the connection terminals can seriously damage the control mechanism A A Ensure correct polarity on the connection terminals A A Connect the supply voltage to a right rotating field All...

Page 27: ...Leak tightness of all lines B B Flexibility of all lines to the generation unit B B Tight fit of all connections in the control cabinet B B No damage kinks or pinches in the cabling and lines B B The...

Page 28: ...talled in accordance with the regulations and it can be commissioned by the manufacturer The system must be inspected by the manufacturer or a specialist partner authorised by the manufacturer in acco...

Page 29: ...ts area of the RMB Control control mechanism D D 2 2 1 Manufacturer page 6 Only qualified personnel trained by the manufacturer have access to the Specialist area of the RMB Control control mechanism...

Page 30: ...leaned by qualified users D D 2 2 4 User page 6 D D ATTENTION Risk of damage caused by cleaning agents Sprays solvents and chlorinated cleaning agents can cause corrosion and changes in properties A A...

Page 31: ...2 2 2 Operator page 6 D D ATTENTION Risk of damage caused by improper storage During long periods of downtime lubricants and liquids settle within the system Frost and damp conditions can damage parts...

Page 32: ...age 6 The system will indicate the pending maintenance 300 hours before the maintenance interval expires If the maintenance is not performed the system will run for another 200 hours at minimum capaci...

Page 33: ...D WARNING Risk of injuries caused by faulty components This chapter contains important information regarding the safe repair of the system Defective components can cause additional subsequent damage t...

Page 34: ...ork The disassembly must only be performed by trained personnel Electrical work must only be performed by qualified skilled electricians D D 2 2 3 Trained personnel page 6 A A Switch off the system RM...

Page 35: ...materials The packaging materials can be put back into to the raw materials cycle after use This will save valuable resources A A Separate the packaging according to material and dispose of it in an...

Page 36: ...ating system The hydraulic diagram applicable to the heating system must be checked for correctness and completeness The installation location requirements must be observed In particular B B The build...

Page 37: ...rectly to buffer tank A B B C D A Peak load boiler B Buffer tank C Heating circuit D Hot water tank 12 1 3 Heating system variant 1 1 1 neoTower 1 buffer tank peak load boiler connected to buffer tank...

Page 38: ...E B B C D A Peak load boiler B Buffer tank C Heating circuit D Hot water tank E Hydraulic separator F Gravity brake 12 1 5 Heating system variant 3 2 neoTower 2 buffer tanks peak load boiler connected...

Page 39: ...te to avoid delays in processing or repeated inquiries Postanschrift Postal address E Mail RMB ENERGIE GmbH kundenbetreuung rmbenergie de Abteilung Kundenbetreuung Faxnummer Fax number Hauptstra e 543...

Page 40: ...ng Mein BHKW gew nscht End user access My CHP wanted Land Country Der Zugang wird an die hinterlegte E Mail Adresse Endkunde gesendet The access will be to the stored E Mail address end customer Zus t...

Page 41: ...and vented heating circuit and neoTower Kombinations lter Magnetit Schwebsto e eingebaut Combination lter for magnetite and suspended matter is built in Alle Anschl sse exibel gestaltet All connection...

Page 42: ...Notes for processors and customers Bitte beachten Sie den Antrag auf F rderung beim Bundesamt f r Wirtschaft und Ausfuhrkontrolle BAFA Die Nichteinhaltung einer oder mehrere Vorgaben kann zum Abbruch...

Page 43: ...Yes Datenbank angelegt Database created Ja Yes Mein BHKW Passwort My CHP password Ja Yes E Mailadressen hinterlegt E mailadresses deposited Ja Yes Auslesung hinterlegt Readout deposited Ja Yes IBN ab...

Page 44: ...x x lstand kontrollieren und dokumentieren x x x x x x x x x x x x ldruck kontrollieren und dokumentieren x x x x x x x x x x x x Frisch lnachf llung auf Funktion pr fen x x x x x x x x x x x x K hlwa...

Page 45: ...lwasserschl uche auf Verh rtung pr fen ggf er neuern K hlwasser schlauchsatz x x x x x x x x x x x x Gasregelstrecke Modul intern pr fen dokumentieren ggf austauschen Gasregelstre cke x x x x x x x x...

Page 46: ...n a Noise emissions 3 dB A 63 63 63 Sound power level Lw dB 80 80 80 Maintenance interval op hrs 5 000 3 000 5 000 12 4 2 Efficiency ratios Electrical efficiency ratio el 35 0 35 0 35 0 Thermal effici...

Page 47: ...rants II III 0 95 0 95 0 95 Rated alternating current Ir A 90 90 90 Rated alternating current Ir cos 1 A 72 72 72 Rated apparent power SrE kVA 62 5 62 5 62 5 Short circuit alternating current Alternat...

Page 48: ...70 2 180x798x1 670 Length mm 2 180 2 180 2 180 Width mm 798 798 798 Height mm 1 670 1 670 1 670 Module capacity L 2 905 20 2 905 20 2 905 20 Module surface area m 13 43 13 43 13 43 Weight approx 7 kg...

Page 49: ...low max terminal area 50 mm 50 mm 50 mm Temperature sensor cable Temperature sensor cable Min 2 08 JY ST Y up to 15 m length 2 x 1 5 mm up to 40 m length Control cable pump 3 x 1 5 mm 3 x 1 5 mm 3 x 1...

Page 50: ...diagram and indicators for B B Temperature memory 3x B B Motor B B Return line B B Hot water B B Interior B B Oil B B Generator bearing 2x B B Flue gas B B Indicator for current power water pressure...

Page 51: ...EC B B Appliances Burning Gaseous Fuels Directive 90 396 EEC B B Low Voltage Directive 2014 35 EU B B Electromagnetic Compatibility 2014 30 EU B B VDEW German Electrical Industry Association Richtlin...

Page 52: ...Hauptstra e 543a 26683 Saterland Ramsloh Germany Tel 49 0 4498 9 22 88 0 Fax 49 0 4498 9 22 88 66 info rmbenergie de www neotower de...