Robin America Engine EX40, Parts Manual

Page 1: ...PARTS MANUAL EX40 ENGINES Models PUB EP6516 Rev 08 08 ...

Page 2: ... Copyright 2008 Robin America Inc 940 Lively Blvd Wood Dale IL 60191 Phone 630 350 8200 Fax 630 350 8212 e mail sales robinamerica com www robinamerica com ...

Page 3: ...e identify the correct service part number it is important to confirm the specifica tion and code numbers for your engine The specification and code number together are know as the PRODUCT NUMBER All Robin 4 cycle engines have a Product Number label similar to the label illustrated below The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION SPEC number 11 d...

Page 4: ...RT NUMBER It is the number assigned for sales unit Use the PART No when making an order 6 DESCRIPTION It is designation of the part 7 QTY Quantity of each part used for each product 8 REMARKS This gives a distinctive feature and or a supplementary comment for the type the specification and the part concerned It also shows part number s interchangeable for the part 9 FROM TO This section shows the ...

Page 5: ...YMBOL DESCRIPTION AY ASSEMBLY CP COMPLETE EX EXPORT from Japan FIG FIGURE FR FRONT INCH INCL INCLUDE L LITER L LENGTH in mm L H LH LEFT HAND SIDE MECH MECHANICAL NO NON NONE OPT OPTIONAL O S OVER SIZE SYMBOL DESCRIPTION P PITCH in mm P T O PTO POWER TAKE OFF REF REFERENCE R H RH RIGHT HAND SIDE RR REAR STD STANDARD SW SWITCH T THICKNESS in mm UN UNIT U S UNDER SIZE V VOLTAGE W WATT W WITH W O WITH...

Page 6: ...EX40 6 08 08 SECTION 1 CRANKCASE GROUP FIG 100 260 250 270 280 220 210 230 240 300 10 50 40 45 75 30 700 90 80 70 20 28 27 26 60 620 631 630 690 680 710 610 ...

Page 7: ...00 30 Plug 1 100 90 021 11400 20 Gasket 1 100 210 20B 11002 11 Main Bearing Cover Cp 1 100 220 044 03500 90 Oil Seal 1 100 230 060 03502 40 Ball Bearing 1 100 240 X60 01500 11 Ball Bearing 1 100 250 20B 45003 01 Governor Gear Cp 1 100 260 277 41901 03 Governor Sleeve 1 100 270 224 63601 03 Oil Gauge 1 100 280 021 32000 50 Gasket 1 100 300 011 00803 40 Flange Bolt 8 100 610 20B 13001 01 Cylinder He...

Page 8: ...EX40 8 08 08 SECTION 2 CRANKSHAFT GROUP FIG 200 310 320 360 370 380 350 10 70 390 ...

Page 9: ...20B 22501 00 Connecting Rod Ay 1 200 320 001 05084 00 Connecting Rod Bolt 2 200 350 263 23301 33 Piston Pin 1 200 360 20B 23401 H3 Piston 1 Std 200 360 20B 23403 H3 Piston 1 Oversize 0 25mm 200 360 20B 23404 H3 Piston 1 Oversize 0 50mm 200 370 20B 23501 07 Piston Ring Set 1 Std 200 370 20B 23502 07 Piston Ring Set 1 Oversize 0 25mm 200 370 20B 23503 07 Piston Ring Set 1 Oversize 0 50mm 200 380 056...

Page 10: ...EX40 10 08 08 SECTION 3 INTAKE and EXHAUST GROUP FIG 300 350 310 365 315 317 340 80 90 290 225 241 231 210 240 230 60 70 220 95 320 361 170 25 27 37 35 34 38 166 163 160 10 150 ...

Page 11: ...00 160 277 36911 03 Tentioner 1 300 163 277 37101 03 Spring tentioner 1 300 166 277 36902 03 Pin tentioner 1 300 170 277 36913 13 Chain Guide 1 300 200 20B 35001 01 Pin rocker 1 300 210 003 13060 00 Clip 1 300 220 20B 36101 00 Rocker Arm Ay intake 1 300 225 20B 36102 10 Rocker Arm Ay exhaust 1 300 230 014 90500 20 Adjust Screw 1 300 231 014 90500 20 Adjust Screw 1 300 240 017 00500 30 Nut 1 300 24...

Page 12: ...EX40 12 08 08 SECTION 3 INTAKE and EXHAUST GROUP FIG 310 200 290 295 280 250 510 520 270 220 260 ...

Page 13: ...Cleaner Ay 1 Dual 315 200 20B 32630 H8 Cleaner Body 1 315 220 20B 32720 H8 Gasket packing 1 315 250 20B 32640 H8 Cover 1 315 260 20B 32850 H8 Cap 1 315 270 20B 32650 H8 Bolt 1 315 280 X85 11001 80 Rubber Pipe breather 1 315 290 002 38060 00 Flange Nut 2 315 295 001 04061 60 Flange Bolt 1 315 520 20B 32610 H7 Element 1 315 ...

Page 14: ...EX40 14 08 08 SECTION 4 GOVERNOR GROUP FIG 400 80 30 40 450 340 345 310 311 355 480 10 70 60 485 360 370 435 396 395 436 50 90 20 50 490 ...

Page 15: ...20B 43301 01 Speed Control Lever Cp 1 Std 400 20B 43351 03 Speed Control Lever 1 Generator 400 311 011 60400 30 Bolt swivel 1 400 340 227 43501 13 Stop Plate 1 400 345 227 45002 03 Spring Washer 1 400 355 021 70600 30 Friction Washer 2 400 360 004 31061 80 Screw panhead 1 400 370 002 27060 00 Nut 1 400 395 277 43902 03 Clamp 1 400 396 013 10500 30 Screw and Washer 1 400 435 20B 46001 11 Speed Cont...

Page 16: ...EX40 16 08 08 SECTION 5 COOLING and STARTING GROUP FIG 500 707 705 706 220 210 20 80 60 40 16 10 15 17 61 81 18 ...

Page 17: ... 00804 50 Bolt 2 500 18 002 38060 00 Flange Nut 4 500 20 073 20054 70 Label trademark 1 500 40 001 04061 60 Flange Bolt 5 500 60 001 65081 20 Bolt 1 500 61 20B 52702 H1 Baffle 2 head 1 500 80 279 52711 11 Baffle 1 case 1 500 81 011 00600 20 Flange Bolt 3 500 220 013 00602 81 Bolt and Washer Ay 4 500 705 KU3 11077 01 Float C U Cp11 1 500 706 20B 73102 01 Wire 2 Cp 1 500 707 004 36041 20 Screw and W...

Page 18: ...EX40 18 08 08 SECTION 5 COOLING and STARTING GROUP FIG 520 1 4 7 210 5 9 6 11 8 2 3 10 ...

Page 19: ... 08 Starter Pulley 1 520 2 261 50100 08 Starter Knob 1 520 3 20B 50110 08 Starter Rope 1 520 4 20B 50101 08 Set Screw 1 520 5 161 50150 08 Ratchet Guide 1 520 6 227 50135 08 Return Spring 2 520 7 227 50131 08 Friction Spring 1 520 8 277 50155 08 Spiral Spring 1 520 9 161 50125 08 Ratchet 2 520 10 20B 50120 08 Reel 1 520 11 20B 50150 08 Starter Case 1 520 ...

Page 20: ...EX40 20 08 08 SECTION 6 FUEL LUBRICATION GROUP FIG 600 40 23 30 10 20 52 60 63 59 53 51 54 50 58 55 56 57 210 560 550 540 ...

Page 21: ...ipe Cp 1 fuel tank strainer 600 52 X85 10614 91 Rubber Pipe 1 600 53 X56 11100 60 Hose Clamp 1 fuel pipe strainer 600 54 056 11200 40 Hose Clamp 1 fuel pipe tank 600 55 20B 62601 01 Fuel Pipe Cp 1 strainer carb 600 56 085 10620 90 Rubber Pipe 1 600 57 056 11000 30 Hose Clamp 2 fuel pipe 600 58 011 00600 20 Flange Bolt 1 600 59 056 81200 10 Clamp 1 600 60 002 38080 00 Flange Nut 2 600 63 011 00802 ...

Page 22: ...EX40 22 08 08 SECTION 6 FUEL LUBRICATION GROUP FIG 610 ...

Page 23: ...EX40 23 08 08 Ref Part Number Description Qty Remarks To From Fig SECTION 6 FUEL LUBRICATION GROUP 210 20B 62301 00 Carburetor Ay 1 Std 640 20B 62302 00 Carburetor Ay 1 Generator 640 ...

Page 24: ...EX40 24 08 08 SECTION 7 ELECTRIC DEVICE GROUP FIG 700 770 775 740 700 733 385 384 15 16 10 785 780 100 30 50 110 11 35 12 20 ...

Page 25: ...1002 03 Ring Gear 1 700 30 001 14062 50 Bolt and Washer Ay 2 700 35 004 35062 00 Screw and Washer Ay 2 700 50 20B 73101 01 Wire 1 1 700 100 065 01401 50 Spark Plug 1 700 110 065 50003 11 Spark Plug Cap 1 700 384 056 60002 50 Clamp 1 700 385 011 00600 10 Flange Bolt 1 700 700 279 76301 51 Oil Sensor 1 700 733 277 75801 03 Shield Plate 1 700 740 013 00602 60 Bolt and Washer 2 700 770 20B 75501 03 Wi...

Page 26: ...EX40 26 08 08 SECTION 7 ELECTRIC DEVICE GROUP ELECTRIC STARTER FIG 710 1 13 19 20 12 18 6 4 3 5 10 11 17 15 9 14 8 7 16 2 120 ...

Page 27: ...8 Insulator 1 710 6 209 70554 08 Armature Ay 1 710 7 209 70521 08 Over Running Clutch Cp 1 710 8 279 70550 08 Housing Cp 1 710 9 209 70511 08 Bush 1 710 10 209 70505 18 Frame Cp 1 710 11 209 70510 08 Bush 1 710 12 209 70525 08 Lever 1 710 13 279 70515 18 Magnet Switch Cp 1 710 14 234 70555 08 Pinion Stopper 1 710 15 209 70557 18 Snap Ring 1 710 16 209 70558 08 Through Bolt 2 710 17 949 29970 02 Nu...

Page 28: ...EX40 28 08 08 SECTION 7 ELECTRIC DEVICE GROUP CONTROL BOX FIG 720 387 386 200 388 210 385 55 220 335 260 190 130 131 387 385 230 240 ...

Page 29: ... 75101 01 Control Box Cp 1 720 210 073 20044 70 Label starter switch 1 720 220 066 00003 30 Switch Ay 1 720 1 Key 1 720 230 277 71401 01 Diode Rectifier Cp 1 720 240 044 35061 00 Screw and Washer Ay 1 720 260 277 73103 11 Wire 3 Cp 1 720 335 277 73104 01 Wire 4 Cp 1 720 385 056 30000 60 Wire Band 1 720 385 20B 76511 01 Bracket Cp SEL 1 720 386 056 60002 50 Clamp sel 1 720 387 011 00600 20 Flange B...

Page 30: ...EX40 30 08 08 SECTION 9 ACCESSORY GROUP FIG 900 ...

Page 31: ...EX40 31 08 08 Ref Part Number Description Qty Remarks To From Fig SECTION 9 ACCESSORY GROUP 10 224 90303 00 Accessory Tool Kit 1 900 ...

Page 32: ...PRINTED IN THE USA ...