RoboVent ProCube HVP-120-575, Owner'S Manual & Operating Instructions

Page 1: ...nc 37900 Mound Rd Sterling Heights MI 48310 USA 888 ROBOVENT www robovent com In Europe RoboVent Ltd 25 Momentum Place Bamber Bridge Preston PR5 6EF United Kingdom 44 1772 626323 www robovent eu com OWNER S MANUAL OPERATING INSTRUCTIONS Original Instructions 575 Volt ProCube Portable Fume Extractor Model Number HVP 120 575 for Serial No 25760 and higher ...

Page 2: ...Safety Signs Symbols 3 Purpose Limitations 3 4 Prerequisites for Use 5 Specifications 6 9 Specification Chart 6 Data Plate Info 6 Dimensions 7 Airflow Schematic 8 Components 9 Unpacking Locating 10 Environmental Requirements Constraints 10 Process for Locating 10 Testing Commissioning 11 Operating Instructions 12 Preventative Maintenance 13 Wiring Diagrams 14 ...

Page 3: ...ase of loss or damage please contact RoboVent for replacement RECEIVING INSPECTION The equipment will arrive on a pallet or in a crate Perform a visual inspec tion before removing from the truck If there is any damage it should be noted on the shipping documents and photographed It is the receiver s responsibility to file shortage reports and damage claims with the carrier The carrier is responsib...

Page 4: ...sist with compliance If the intake becomes obstructed shut the machine down and fix the issue to prevent overheating of the motor and blower Overpressure is indicated by the red band on the airflow gauge The blower motor is designed for continuous duty Starting the motor more than six times per hour however can decrease its life When using the AutoSaver function it is possible for the number of st...

Page 5: ...cuit shall be protected and capable of providing 5 1 Full Load Amps Power cord and air connection are at rear of machine The machine will require adjustment of airflow to ensure effective capture refer to the operating instructions It is recommended to check airflow at the beginning of each shift to ensure fumes are being captured and set tings are maintained When operating with both inlets a two ...

Page 6: ...flow 93 m3 hr 25 kPa 55 CFM 100 in w c Operating Temperature 10 50 C 50 120 F Cabinet Construction 14 gauge Steel Polyester Powdercoat Compressed Air Requirements 8 5 m3 hr 5SCFM 5 86 bar 85 psi Compressed Air Connection 12 5mm 1 2 NPT with Quick Connect Voltage Supply 575 Volts 60 Hertz 3 9 Full Load Amps Control Voltage 24 VDC Noise Level 68 dB A Floor Pressure 1 2 kg cm2 17 6 psi DATA PLATE INF...

Page 7: ...OVENT PRODUCT GROUP INC 7 Specifications DIMENSIONS 42 70 1084 6 35 48 901 3 22 90 581 7 27 00 685 8 19 49 495 1 17 50 444 5 1 00 25 4 35 63 904 9 3 00 76 2 1 50 38 1 2 63 66 7 2 95 74 9 12 30 312 3 3 38 85 7 5 52 140 1 2 50 63 5 17 50 444 5 8 14 206 9 12 31 312 7 24 75 628 7 ...

Page 8: ...park Arrestor stops incoming sparks Air is cleaned as it passes through filter Particulate builds up on filter Blower generates vacuum allowing airflow for the machine Some particulate drops outs of airstream Particulate collects in tube for disposal Cleaning air pulse knocks dust off filter Muffler plenum cuts fan noise Clean air exhausts to workshop Contaminated air from process ...

Page 9: ...ifications COMPONENTS Delta3 Lifting Handle Lift Point Filter Cartridge Motor Blower Assembly Feet Door Controls Lid Filter Door Interlock Dust Disposal Tube Pulse Nozzle Pulse Valve Pulse Solenoid Pilot Tube Sheet AutoSaver Connection Point Muffler Exhaust Plenum Blower Connection Hose VFD Inlet 1 Inlet 2 ...

Page 10: ...ntially explosive atmospheres or for collecting explo sive dusts The user is therefore strictly prohibited from using it in such applications and conditions Do not attempt to modify this machine for the purposes of use in any explosive environment Lighting The machine s work area must be illuminated so that the control panel power cord connection and gauges are clearly visible without the need for...

Page 11: ...all valve When using a fume gun in conjunction with a hood type inlet the hood will need the ball valve With flow starting at 100 adjust the ball valve on the hood until the fume gun has reached target flow 3 Once the intakes are balanced adjust right speed dial until required flow is achieved 4 Now detach the second intake and plug the lower inlet 5 Switch to one gun setting Measure airflow at th...

Page 12: ...The optional cables connect to the rear of the machine Simply turn the mode switch to the far right auto position and begin welding The sensor will detect an increase in power drawn by the welder and signal the ProCube unit to start Adjustment of the sensors threshold screw may be required Pulse Cleaning The ProCube machine is equipped with electronic pulse cleaning Two modes are automatically act...

Page 13: ...at the bottom that will fall out when dust tube is removed Dust tube level can also be checked here using a flashlight 2 Grasp the tube around the middle and press down until top of tube is visible from the side 3 Rotate top of tube outward Once top is clear of machine downward pressure can be released and dust either emptied or tube capped and disposed as deemed appropriate by safety policies 4 U...

Page 14: ...800 Q1 Q2 Q3 Q4 1 2 1 2 1 2 1 2 I5 I6 I7 I8 I4 I3 I2 I1 M L 24vdc 0vdc 0 10v Analog Input from VFD AM Terminal Blower Start Input Auto Start Input 1 Auto Start Input 2 Not Used 1 Gun 2 Gun input 0 10v Analog Input from Dwyer Pressure Transducer Pulse Start Input Pulse Valve Output 24vdc Amber Light Alarm output 24vdc Green Light Output 24vdc Blower Start Hour Meter Output 24vdc ...

Page 15: ...Sterling Heights MI 48310 586 698 1800 P1 P2 PC A1 A2 V AC AM AC MP S1 SC Incoming Power Motor Connection Ground Run Signal From Terminals Speed Signal From Terminals Red Wire in Controls Speed Signal Voltage Supply to Terminals Tan Wire in Controls Speed Monitor 0vdc to Power Supply Speed Monitor Output 0 10v to Input I1 Run Signal Common 0vdc ...

Page 16: ...ube Owner s Manual Operating Instructions E1 20171020 2017 ROBOVENT PRODUCT GROUP INC 16 Wiring Diagrams RoboVent 37900 Mound Road Sterling Heights MI 48310 586 698 1800 VFD 24vdc Low Voltage Control Terminal Blocks ...

Page 17: ...nt 37900 Mound Road Sterling Heights MI 48310 586 698 1800 OFF ON AUTO Switch Left Side OFF ON AUTO Switch Right Side Pulse Button Left Side Hour Meter Red Red Green Green Amber Light Green Light 1 Gun 2 Gun Switch Left Side 1 Gun 2 Gun Switch Right Side Horn Green Green Red Single Gun Potentiometer Double Gun Potentiometer ...

Page 18: ...t 37900 Mound Road Sterling Heights MI 48310 586 698 1800 Q1 Q2 Q3 Q4 1 2 1 2 1 2 1 2 I5 I6 I7 I8 I4 I3 I2 I1 M L Dwyer Pressure Transducer IDEC Smart Relay Eaton 24vdc Power Supply Yaskawa V1000 Drive Ground Bar High Voltage Terminal Blocks 24vdc Low Voltage Control Terminal Blocks Motor Connections Power Supply Connections ...

Page 19: ...Red Motor Speed Control 1 Gun 2Gun Potentiometers Terminal A1 VFD Control Terminal Tan Motor Speed Control 1 Gun 2 Gun Switch Terminal V VFD Control Terminal Orange Low Airflow Alarm Selection 1 Gun 2 Gun Switch Terminal I6 Input White Low Airflow Alarm Selection 1 Gun 2 Gun Switch Terminal Power Supply RoboVent BOM Part Number Reference Number Location Description Qty FNQ R 10 Primary Fusing 3 EH...