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Rockford Systems, LLC

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Call: 1-800-922-7533

SECTION 2—INSTALLATION

Detect-A-Finger™ Drop Probe Device - Riveter

Other Required Components 

(Not part of package unless specifically ordered)

MAIN POWER DISCONNECT SWITCH

A main power disconnect switch may have been supplied in the package shipment. This switch is designed to disconnect the primary voltage to 
the machine and lock it out. Please refer to the enclosed wiring schematics for proper wiring of this switch.
OSHA Regulation 1910.217 (b)(8), ANSI Standards B11.1 and B11.3 require that:
“A main power disconnect switch capable of being locked only in the Off position shall be provided with every power press control system.” If the 
machine already has a main power disconnect switch, it must be checked for the “locking off” and lockout feature. Some switches use construction 
which can be easily altered mechanically to comply with this requirement. If this is not possible, or an electrical disconnect switch is not provided, 
then you must obtain and install a proper disconnect switch. (To purchase a disconnect switch, please contact Rockford Systems, LLC)

MOTOR STARTER

A nonreversing motor starter may have been supplied in this shipment. The main purpose of this starter is to drop out the main drive motor and 
power to the controls when a power failure occurs. The Detect-A-Finger control must be tied into a motor starter. (For safety reasons do not run a 
separate line to the control. Please refer to the enclosed wiring schematics for proper wiring of this starter.)
OSHA Regulation 1910.217 (b)(8) and ANSI Standards B11.1 require that:
“The motor start button shall be protected against accidental operation.”
“All mechanical power press controls shall incorporate a type of drive motor starter that will disconnect the drive motor from the power source in 
event of control voltage or power source failure, and require operation of the motor start button to restart the motor when voltage conditions are 
restored to normal.”
These requirements are normally met by using a magnetic motor starter. This starter (if furnished) operates with a 120 VAC coil. Refer to the 
electrical schematics supplied for details on wiring the starter and associated motor start/stop push buttons.

TRANSFORMER PART NO. RSF-021 

This externally mounted transformer may have been supplied in this shipment. It has a 100VA, 230/460 volt primary and a 115 volt fused 
secondary. The fuse is 1 amp, 250 volt and is accessible from the outside of the transformer housing.

Components Required for Typical Applications

Inspect each machine where these Detect-A-Fingers will be installed. Most machines are controlled electrically, pneumatically or mechanically; 
however, other components may be required. Review this section for typical applications of the Detect-A-Finger. Accessory equipment and 
components such as solenoid air valves, air cylinders, or electric solenoids are available from Rockford for your convenience. If you require 
application assistance for these components, please contact the factory.
All mechanically operated machines that are powered with flywheels, must incorporate single-stroke capability. Please consult factory for single 
stroke (single cycle) conversion packages when required.
If single-stroke capability is dependent upon spring action then this feature must be inspected. This spring must be of the compression type, 
operating on a rod, or guided in a hole or tube, and designed to prevent interleaving of the spring coils in the event of breakage.

Mechanical to Electro-Pneumatic Conversion

Convert from mechanical operation by removing the hand or foot treadle and replacing it with an air cylinder. The cylinder bore and stroke (push or 
pull type) can be determined from actual machine measurements and the location of attachment to the linkage. The air cylinder is controlled by a 
three-way, normally closed, 120 VAC solenoid air valve. A filter-regulator-lubricator and pressure gauge assembly is also required. In most cases, 
the Detect-A-Finger controls the solenoid air valve.

(Continued on next page.)   

Summary of Contents for Detect-A-Finger Drop Probe Device

Page 1: ...te www rockfordsystems com E Mail sales rockfordsystems com Manual No KSL 020 INSTALLATION MANUAL FOR DETECT A FINGER DROP PROBE DEVICE FOR RIVETERS AND OTHER MACHINES IMPORTANT PLEASE REVIEW THIS ENT...

Page 2: ...e point of operation guards and safety devices on the machine and a regularly scheduled inspection and maintenance program Rules and procedures covering each aspect of your safety program should be de...

Page 3: ...ety References OSHA S ACT AND FEDERAL REGULATIONS Since the enclosed equipment can never overcome a mechanical deficiency defect or malfunction in the machine itself OSHA Occupational Safety and Healt...

Page 4: ...12304 0739 Degreasing Liquid Small Metal Parts 12304 0537 Dies Setup and Removal of Forging Hammer 12304 0716 Drill Presses Metalworking 12304 0335 Drills Portable Reamer 12304 0497 Drop Hammers Steam...

Page 5: ...tance Never tamper with rewire or bypass any control component or safeguard on this machine Always wear safety glasses ear protection and any other personal protection equipment needed when operating...

Page 6: ...Safety Booklet A copy of Booklet No MPPS Mechanical Power Press Safety is available upon request This booklet is copied verbatim from the CFR Code of Federal Regulations and contains all relevant sect...

Page 7: ...ls become destroyed or unreadable labels MUST be replaced Contact factory immediately for replacement labels and do not operate machine until danger and warning labels are all in place Label No KST 15...

Page 8: ...pe of machinery The sensing probe that operates the limit switch is tied into the control relay in the control box and when properly wired into the machine system prevents cycling of the machine accid...

Page 9: ...alfunction or repeat strokes of the machine Before starting any installation work it is imperative that the machine s clutch is inspected and exhibits proper operation Run the machine in a normal oper...

Page 10: ...s are available to fit the Detect A Finger to various machines Part No RKC 000 mounts on the right side of a machine Part No RKC 001 mounts on the left side of a machine The drop rod exits bottom left...

Page 11: ...he total weight of the probe assembly including the clamp The action arm return spring is capable of returning 0 5 pounds maximum The user must determine and form the best shape to accommodate the par...

Page 12: ...or when voltage conditions are restored to normal These requirements are normally met by using a magnetic motor starter This starter if furnished operates with a 120 VAC coil Refer to the electrical s...

Page 13: ...he operating linkage may be connected to the air cylinder by any convenient means Be sure the rod stroke is not too long because it could cause jackknifing of the cylinder If this is a concern shorter...

Page 14: ...er cleans air that goes to the solenoid air valve and air cylinder if furnished The regulator and gauge are used to adjust air pressure The lubricator keeps the solenoid air valve or the air cylinder...

Page 15: ...nder Subpart J Section 1910 147 requires that all employers develop a complete hazardous energy control program This regulation covers the servicing and maintenance of machines and equipment where the...

Page 16: ...eadle This conversion may also require the addition of a spring to assist the return of the clutch actuation linkage A typical installation is shown in Figure 2 4 Junction Box Electric Solenoid Clutch...

Page 17: ...ed to accommodate the solenoid when required Other Installation Considerations PIPING A manual shut off valve and lockout must be installed in the air line usually just before the filter regulator lub...

Page 18: ...oad from a separate source Connect the external power source to Terminals 4 and 8 and the output load device to Terminals 4 and 5 DO NOT INSTALL THE JUMPERS Note Output relay contact is rated at 230 V...

Page 19: ...essed Terminal 8 3 with Foot Switch depressed Terminal 8 4 with Foot Switch depressed Terminal 5 4 with Foot Switch depressed 0 60 VAC 230 VAC 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC...

Page 20: ...de from a 1 16 x 1 2 aluminum strip Figure 6 3 shows the parts that make up the sensing arm and ring unit The arm has a series of holes at 3 4 increments It can be cut so that the ring will adjust to...

Page 21: ...erent pressure Figure 6 4 shows the adjusting screw on the flow control valve If the cylinder operates too slow the cycle time for your machine operation could be decreased Turn the adjustment screw c...

Page 22: ...odule is a limit switch as described above which is mounted on the unit so that it will be actuated when the input module makes a complete stroke To connect the output module wire the limit switch to...

Page 23: ...Electric Output N 29 N 6 N 4 N 2 12 N 2 N 14 N 15 N 32 N 6 N 4 N 31 N 17 N 2 10 At A N 2 12 N 2 11 At C N 15 N 32 For Air Input Only Lower Cam Assembly Parts Identification Upper Cam Assembly Parts Id...

Page 24: ...21 Micro Switch Nut Operation Adjustments to Unit Once installed the unit has three simple adjustments The ring can be extended or retracted using screw 1 The height and arm of the entire test ring as...

Page 25: ...LLC Call 1 800 922 7533 25 LAYOUT OF DETECT A FINGER SYSTEM Detect A Finger Drop Probe Device Riveter MAKE YOUR SKETCH HERE FOR THE LOCATION OF THE DETECT A FINGER PARTS AND COMPONENTS TO BE INSTALLED...

Page 26: ...1 2 x 3 KSC 154 Detect A Finger Label Front Cover KSL 051 Booklet Mechanical Power Press Safety MPPS FAB Catalog Safeguarding Fabricating Machines SFM Catalog Shields for Machinery Part No Description...

Page 27: ...id Complete this form and send with material to 4620 Hydraulic Road Rockford IL 61109 2695 Make sure the R M A Number is plainly identified on the outside of the shipping container Company Address Cit...

Page 28: ...DAFRIM 0717 4620 Hydraulic Road Rockford Illinois 61109 Toll Free 1 800 922 7533 USA Only Phone 815 874 7891 Fax 815 874 6144 Web Site www rockfordsystems com E Mail sales rockfordsystems com...

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