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Rockford Systems, LLC

14

 

Call: 1-800-922-7533

SECTION 2—INSTALLATION

Detect-A-Finger™ Drop Probe Device - Riveter

Yoke Pin

Drive Yoke 

Provide loose 

ring guide in 

either of these 

areas if 

necessary to 
limit cylinder 

side-to-side 

motion

Flexible Hose

Air Outlet

Port

1

2

Detect-A-Finger

Control Box

Sensing Probe

Electric 

Foot Switch

Spring Return

Air Cylinder

(Clutch Actuator)

Solenoid 
Operated Air 
Valve

Clutch Trip 
Rod

Regulated Air 
Supply

Power
120VAC

Figure 2.2

Typical Electro-Pneumatic Application

SOLENOID AIR VALVE ASSEMBLY

 (continued)

Mount the solenoid valve assembly in a vertical position. The electrical conduit fitting can be easily adjusted to face in any horizontal direction by 
loosening the hex nut at the top and turning the enclosure. Retighten this nut after locating the fitting. Saddle clamp-type terminals are provided 
on the solenoid for wiring.

Exhaust air muffler must be kept clean at all times. Never operate the machine unless the muffler is clean.

Cylinder

Return 

Spring

Yoke Nut 

Cylinder
Inlet Port

Electric

Conduit

Fitting

Exhaust Air
Muffler

Exhaust Port

Air Solenoid
Valve

Air

Cylinder

Mounting

 Feet

Air Inlet
Port

Solenoid
Mounting
Bracket

Figure 2.3

Solenoid Air Valve Assembly and Air Cylinder

FILTER-REGULATOR-GAUGE AND LUBRICATOR ASSEMBLY (FRL) 

(If furnished, see enclosed Installation Manual No. KSL-208. Reference page 15 for installation instructions on the lockout air valve.)

The filter cleans air that goes to the solenoid air valve (and air cylinder, if furnished). The regulator and 
gauge are used to adjust air pressure. The lubricator keeps the solenoid air valve or the air cylinder (if 
required) properly lubricated.
The filter-regulator unit with one threaded pipe plug, lubricator, gauge, mounting bracket, and a 
connector or nipple are shipped together.
Unpack the filter-regulator unit and install the connector between the filter/regulator lubricator (see 
arrow for air flow direction). Tighten this assembly and position the two units with both bowls in 
alignment. Be sure to check air flow direction and the location of the dual valve to avoid excessive 
piping.
Choose an appropriate location on the machine for mounting this assembly. If possible, it should be 
accessible from floor level.
Install the pressure gauge in the threaded port opposite the mounting surface and plug the unused 
port. Attach the mounting bracket to the machine and then mount the FRL Assembly using the lock 
nut supplied.
The air line run length is not critical; but the port and pipe sizes should be maintained.
Fill the lubricator with a good quality lubricant (see OEM’s specifications) to the level indicated by the 

maximum fill line on the transparent reservoir. 

Do not overfill

. When the machine is cycled, the lubricator drip rate may be adjusted according to 

the Instruction Manual. Please check the machine owner’s manual for proper specifications for oil, if required. Some clutch and brake assemblies 
do not require lubrication.

Lubricator

Filter/Regulator 

Combination

Photo 2.7 

Part No. RCL-043 (1/4”)

(Continued on next page.)   

Summary of Contents for Detect-A-Finger Drop Probe Device

Page 1: ...te www rockfordsystems com E Mail sales rockfordsystems com Manual No KSL 020 INSTALLATION MANUAL FOR DETECT A FINGER DROP PROBE DEVICE FOR RIVETERS AND OTHER MACHINES IMPORTANT PLEASE REVIEW THIS ENT...

Page 2: ...e point of operation guards and safety devices on the machine and a regularly scheduled inspection and maintenance program Rules and procedures covering each aspect of your safety program should be de...

Page 3: ...ety References OSHA S ACT AND FEDERAL REGULATIONS Since the enclosed equipment can never overcome a mechanical deficiency defect or malfunction in the machine itself OSHA Occupational Safety and Healt...

Page 4: ...12304 0739 Degreasing Liquid Small Metal Parts 12304 0537 Dies Setup and Removal of Forging Hammer 12304 0716 Drill Presses Metalworking 12304 0335 Drills Portable Reamer 12304 0497 Drop Hammers Steam...

Page 5: ...tance Never tamper with rewire or bypass any control component or safeguard on this machine Always wear safety glasses ear protection and any other personal protection equipment needed when operating...

Page 6: ...Safety Booklet A copy of Booklet No MPPS Mechanical Power Press Safety is available upon request This booklet is copied verbatim from the CFR Code of Federal Regulations and contains all relevant sect...

Page 7: ...ls become destroyed or unreadable labels MUST be replaced Contact factory immediately for replacement labels and do not operate machine until danger and warning labels are all in place Label No KST 15...

Page 8: ...pe of machinery The sensing probe that operates the limit switch is tied into the control relay in the control box and when properly wired into the machine system prevents cycling of the machine accid...

Page 9: ...alfunction or repeat strokes of the machine Before starting any installation work it is imperative that the machine s clutch is inspected and exhibits proper operation Run the machine in a normal oper...

Page 10: ...s are available to fit the Detect A Finger to various machines Part No RKC 000 mounts on the right side of a machine Part No RKC 001 mounts on the left side of a machine The drop rod exits bottom left...

Page 11: ...he total weight of the probe assembly including the clamp The action arm return spring is capable of returning 0 5 pounds maximum The user must determine and form the best shape to accommodate the par...

Page 12: ...or when voltage conditions are restored to normal These requirements are normally met by using a magnetic motor starter This starter if furnished operates with a 120 VAC coil Refer to the electrical s...

Page 13: ...he operating linkage may be connected to the air cylinder by any convenient means Be sure the rod stroke is not too long because it could cause jackknifing of the cylinder If this is a concern shorter...

Page 14: ...er cleans air that goes to the solenoid air valve and air cylinder if furnished The regulator and gauge are used to adjust air pressure The lubricator keeps the solenoid air valve or the air cylinder...

Page 15: ...nder Subpart J Section 1910 147 requires that all employers develop a complete hazardous energy control program This regulation covers the servicing and maintenance of machines and equipment where the...

Page 16: ...eadle This conversion may also require the addition of a spring to assist the return of the clutch actuation linkage A typical installation is shown in Figure 2 4 Junction Box Electric Solenoid Clutch...

Page 17: ...ed to accommodate the solenoid when required Other Installation Considerations PIPING A manual shut off valve and lockout must be installed in the air line usually just before the filter regulator lub...

Page 18: ...oad from a separate source Connect the external power source to Terminals 4 and 8 and the output load device to Terminals 4 and 5 DO NOT INSTALL THE JUMPERS Note Output relay contact is rated at 230 V...

Page 19: ...essed Terminal 8 3 with Foot Switch depressed Terminal 8 4 with Foot Switch depressed Terminal 5 4 with Foot Switch depressed 0 60 VAC 230 VAC 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC...

Page 20: ...de from a 1 16 x 1 2 aluminum strip Figure 6 3 shows the parts that make up the sensing arm and ring unit The arm has a series of holes at 3 4 increments It can be cut so that the ring will adjust to...

Page 21: ...erent pressure Figure 6 4 shows the adjusting screw on the flow control valve If the cylinder operates too slow the cycle time for your machine operation could be decreased Turn the adjustment screw c...

Page 22: ...odule is a limit switch as described above which is mounted on the unit so that it will be actuated when the input module makes a complete stroke To connect the output module wire the limit switch to...

Page 23: ...Electric Output N 29 N 6 N 4 N 2 12 N 2 N 14 N 15 N 32 N 6 N 4 N 31 N 17 N 2 10 At A N 2 12 N 2 11 At C N 15 N 32 For Air Input Only Lower Cam Assembly Parts Identification Upper Cam Assembly Parts Id...

Page 24: ...21 Micro Switch Nut Operation Adjustments to Unit Once installed the unit has three simple adjustments The ring can be extended or retracted using screw 1 The height and arm of the entire test ring as...

Page 25: ...LLC Call 1 800 922 7533 25 LAYOUT OF DETECT A FINGER SYSTEM Detect A Finger Drop Probe Device Riveter MAKE YOUR SKETCH HERE FOR THE LOCATION OF THE DETECT A FINGER PARTS AND COMPONENTS TO BE INSTALLED...

Page 26: ...1 2 x 3 KSC 154 Detect A Finger Label Front Cover KSL 051 Booklet Mechanical Power Press Safety MPPS FAB Catalog Safeguarding Fabricating Machines SFM Catalog Shields for Machinery Part No Description...

Page 27: ...id Complete this form and send with material to 4620 Hydraulic Road Rockford IL 61109 2695 Make sure the R M A Number is plainly identified on the outside of the shipping container Company Address Cit...

Page 28: ...DAFRIM 0717 4620 Hydraulic Road Rockford Illinois 61109 Toll Free 1 800 922 7533 USA Only Phone 815 874 7891 Fax 815 874 6144 Web Site www rockfordsystems com E Mail sales rockfordsystems com...

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