background image

Rockford Systems, LLC

22

 

Call: 1-800-922-7533

SECTION 6—INSTALLATION OF LONG-STROKE DROP PROBE DEVICE

Detect-A-Finger™ Drop Probe Device - Riveter

ELECTRICALLY-OPERATED DEVICES (PART NOS. RKC-704, RKC-705, RKC-706, AND RKC-707)

On electrically-operated devices, air is still required to operate the air cylinder input module on the unit. On these units, the air cylinder is fitted with 
a 115 VAC electric solenoid control valve, which is connected to the electric foot switch. Once this valve energizes the internal mechanism, the 
sensing ring drops to its preset point. The output module is an enclosed limit switch with capacity of 15A, 125 VAC suitable for operating a tripping 
solenoid or solenoid air valve. (See Figure 6.7.)

Note: Different voltages are available, please consult factory.

Input Module - 

To connect the input, attach an air 

line (60 to 120 PSI) from the air supply to the flow 
control valve on the cylinder. Refer to the air input 
instructions, on the previous page, if adjustments 
are necessary. Next, connect the foot switch so it 
operates the electric solenoid control valve. Please 
refer to the wiring diagram in Figure 6.6.

Output Module - 

The electric output module is a 

limit switch, as described above, which is mounted 
on the unit so that it will be actuated when the input 
module makes a complete stroke. To connect the 
output module, wire the limit switch to operate the 
machine control as shown in Figure 6.6.

If a mechanical riveter is converted to an electrically-operated riveter, the following components may be required:

 CTD-065

 Heavy-Duty Electric Foot Switch (See pages 15 - 16.)

 OR
 CTD-066

 Light-Duty Electric Foot Switch (See pages 15 - 16.)

 RCL-040

 1/4” Filter-Regulator-Lubricator (See pages 14 - 15.)

 RCD-006

 Solenoid Air Valve Assembly (See pages 13 - 14.)

 

Air Cylinder

 (Push or Pull) (See page 13.)

 OR
 

Electric Solenoid

 (Push or Pull) (See pages 16 - 17.)

Note: If different inputs or outputs are required for your application, please consult factory for pricing and part numbers.

Electric Solenoid 

(which trips clutch)

SW-2

L1

L1

1-SOL

To Machine Control

SW-1

GND

115 VAC, 60 HZ

  SW-1 = Foot Switch N.O. Contact
  SW-2 = Enclosed L.S. N.O. Contact
  1-SOL = Solenoid Valve (N.C. Contact)

Figure 6.6 - Basic Wiring Diagram

Air Supply

Air Cylinder (Input 

Module)

Electric 
Supply

Electric Foot 

Switch

Solenoid Control Valve (Input 

Module)

Limit Switch

(Output Module)

Solenoid Air 

Valve

Air Cylinder 

(which trips clutch)

Sensing Ring drops to 

preset point

OR

Filter-Regulator-

Lubricator

Figure 6.7

Typical Electrical/Pneumatic Installation

(Continued on next page.)   

Summary of Contents for Detect-A-Finger Drop Probe Device

Page 1: ...te www rockfordsystems com E Mail sales rockfordsystems com Manual No KSL 020 INSTALLATION MANUAL FOR DETECT A FINGER DROP PROBE DEVICE FOR RIVETERS AND OTHER MACHINES IMPORTANT PLEASE REVIEW THIS ENT...

Page 2: ...e point of operation guards and safety devices on the machine and a regularly scheduled inspection and maintenance program Rules and procedures covering each aspect of your safety program should be de...

Page 3: ...ety References OSHA S ACT AND FEDERAL REGULATIONS Since the enclosed equipment can never overcome a mechanical deficiency defect or malfunction in the machine itself OSHA Occupational Safety and Healt...

Page 4: ...12304 0739 Degreasing Liquid Small Metal Parts 12304 0537 Dies Setup and Removal of Forging Hammer 12304 0716 Drill Presses Metalworking 12304 0335 Drills Portable Reamer 12304 0497 Drop Hammers Steam...

Page 5: ...tance Never tamper with rewire or bypass any control component or safeguard on this machine Always wear safety glasses ear protection and any other personal protection equipment needed when operating...

Page 6: ...Safety Booklet A copy of Booklet No MPPS Mechanical Power Press Safety is available upon request This booklet is copied verbatim from the CFR Code of Federal Regulations and contains all relevant sect...

Page 7: ...ls become destroyed or unreadable labels MUST be replaced Contact factory immediately for replacement labels and do not operate machine until danger and warning labels are all in place Label No KST 15...

Page 8: ...pe of machinery The sensing probe that operates the limit switch is tied into the control relay in the control box and when properly wired into the machine system prevents cycling of the machine accid...

Page 9: ...alfunction or repeat strokes of the machine Before starting any installation work it is imperative that the machine s clutch is inspected and exhibits proper operation Run the machine in a normal oper...

Page 10: ...s are available to fit the Detect A Finger to various machines Part No RKC 000 mounts on the right side of a machine Part No RKC 001 mounts on the left side of a machine The drop rod exits bottom left...

Page 11: ...he total weight of the probe assembly including the clamp The action arm return spring is capable of returning 0 5 pounds maximum The user must determine and form the best shape to accommodate the par...

Page 12: ...or when voltage conditions are restored to normal These requirements are normally met by using a magnetic motor starter This starter if furnished operates with a 120 VAC coil Refer to the electrical s...

Page 13: ...he operating linkage may be connected to the air cylinder by any convenient means Be sure the rod stroke is not too long because it could cause jackknifing of the cylinder If this is a concern shorter...

Page 14: ...er cleans air that goes to the solenoid air valve and air cylinder if furnished The regulator and gauge are used to adjust air pressure The lubricator keeps the solenoid air valve or the air cylinder...

Page 15: ...nder Subpart J Section 1910 147 requires that all employers develop a complete hazardous energy control program This regulation covers the servicing and maintenance of machines and equipment where the...

Page 16: ...eadle This conversion may also require the addition of a spring to assist the return of the clutch actuation linkage A typical installation is shown in Figure 2 4 Junction Box Electric Solenoid Clutch...

Page 17: ...ed to accommodate the solenoid when required Other Installation Considerations PIPING A manual shut off valve and lockout must be installed in the air line usually just before the filter regulator lub...

Page 18: ...oad from a separate source Connect the external power source to Terminals 4 and 8 and the output load device to Terminals 4 and 5 DO NOT INSTALL THE JUMPERS Note Output relay contact is rated at 230 V...

Page 19: ...essed Terminal 8 3 with Foot Switch depressed Terminal 8 4 with Foot Switch depressed Terminal 5 4 with Foot Switch depressed 0 60 VAC 230 VAC 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC...

Page 20: ...de from a 1 16 x 1 2 aluminum strip Figure 6 3 shows the parts that make up the sensing arm and ring unit The arm has a series of holes at 3 4 increments It can be cut so that the ring will adjust to...

Page 21: ...erent pressure Figure 6 4 shows the adjusting screw on the flow control valve If the cylinder operates too slow the cycle time for your machine operation could be decreased Turn the adjustment screw c...

Page 22: ...odule is a limit switch as described above which is mounted on the unit so that it will be actuated when the input module makes a complete stroke To connect the output module wire the limit switch to...

Page 23: ...Electric Output N 29 N 6 N 4 N 2 12 N 2 N 14 N 15 N 32 N 6 N 4 N 31 N 17 N 2 10 At A N 2 12 N 2 11 At C N 15 N 32 For Air Input Only Lower Cam Assembly Parts Identification Upper Cam Assembly Parts Id...

Page 24: ...21 Micro Switch Nut Operation Adjustments to Unit Once installed the unit has three simple adjustments The ring can be extended or retracted using screw 1 The height and arm of the entire test ring as...

Page 25: ...LLC Call 1 800 922 7533 25 LAYOUT OF DETECT A FINGER SYSTEM Detect A Finger Drop Probe Device Riveter MAKE YOUR SKETCH HERE FOR THE LOCATION OF THE DETECT A FINGER PARTS AND COMPONENTS TO BE INSTALLED...

Page 26: ...1 2 x 3 KSC 154 Detect A Finger Label Front Cover KSL 051 Booklet Mechanical Power Press Safety MPPS FAB Catalog Safeguarding Fabricating Machines SFM Catalog Shields for Machinery Part No Description...

Page 27: ...id Complete this form and send with material to 4620 Hydraulic Road Rockford IL 61109 2695 Make sure the R M A Number is plainly identified on the outside of the shipping container Company Address Cit...

Page 28: ...DAFRIM 0717 4620 Hydraulic Road Rockford Illinois 61109 Toll Free 1 800 922 7533 USA Only Phone 815 874 7891 Fax 815 874 6144 Web Site www rockfordsystems com E Mail sales rockfordsystems com...

Reviews: