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Rockford Systems, LLC
Call: 1-800-922-7533

 

3

SECTION 1—IN GENERAL

Detect-A-Finger™ Drop Probe Device - Riveter

ANSI SAFETY STANDARDS FOR MACHINES

The most complete safety standards for machine tools are published 
in the ANSI (American National Standards Institute) B11 series. The 
following is a list of each ANSI B11 Standard available at the printing 
of this publication.
B11.1 

Mechanical Power Presses

B11.2 

Hydraulic Presses

B11.3 

Power Press Brakes

B11.4 Shears
B11.5 

Iron Workers

B11.6 Lathes
B11.7 

Cold Headers and Cold Formers

B11.8 

Drilling, Milling and Boring

B11.9 

Grinding Machines

B11.10 

Sawing Machines

B11.11 

Gear Cutting Machines

B11.12 

Roll Forming and Roll Bending

B11.13 

Automatic Screw/Bar and Chucking

B11.14 

Coil Slitting Machines

B11.15 

Pipe, Tube and Shape Bending

B11.16 

Metal Powder Compacting Presses

B11.17 

Horizontal Hydraulic Extrusion Presses

B11.18 

Coil Processing Systems

B11.19 

 Performance Criteria for the Design, Construc-tion, Care 
and Operation of Safeguards as Referenced in the Other 
B11 Machine Tool Safety Standards

B11.20 

 Safety Requirements for Manufacturing Sys-tems/Cells

B11.21 Lasers
B11.22 

CNC Turning Machines

B11.23 

Machining Centers

B11/TR1   Ergonomic Considerations for the Design, Installation 
 

and Use of Machine Tools

B11/TR2 

Mist Control

B11/TR3 

Hazard ID and Control

B11/TR4 

Control Reliability

R15.06 

Robotic Safeguarding

These standards can be purchased by contacting:

American National Standards Institute, Inc.

11 West 42nd Street

New York, New York 10036

(212) 642-4900

OR

Association of Manufacturing Technology (AMT)

7901 Westpark Drive

McLean, Virginia 22102-4269

(703) 827-5211

Safety References

OSHA’S ACT AND FEDERAL REGULATIONS 

Since the enclosed equipment can never overcome a mechanical 
deficiency, defect or malfunction in the machine itself, OSHA 
(Occupational Safety and Health Administration) has established certain 
safety regulations that the employers (users) must comply with so that 
the machines used in their plants, factories or facilities are thoroughly 
inspected and are in first-class operating condition before any of the 
enclosed equipment is installed.

1.  An Act – Public Law 91 - 596, 91st Congress, S. 2193, 

December 29, 1970

 Duties:

 

Sec. 5. (a) Each employer —

  (1)  

shall furnish to each of his employees employ- 
ment and a place of employment which are free from 
recognized hazards that are causing or are likely to cause 
death or serious physical harm to his employees;

  (2)   shall comply with occupational safety and health standards 

promulgated under this Act.

  (b)   Each employee shall comply with occupational safety and 

health standards and all rules, regulations, and orders issued 
pursuant to this Act which are applicable to his own actions 
and conduct.

2.  OSHA’s Code of Federal Regulations, Subpart O, that an 

employer (user) must comply with include:

  Section 1910.211 Definitions 
  Se ction 1910.212 (a) General Requirements for all Machines 
  Section 1910.217 Mechanical Power Presses 
  Se 

ction 1910.219 (b)(1) Mechanical Power-Trans-mission 
Apparatus (Flywheel and Gear Covers) 

3.   OSHA’s 29 Code of Federal Regulations, Subpart J 1910.147 

The Control of Hazardous Energy (Lockout / Tagout)

4.  OSHA’s Publications

   “General Industry Safety and Health Regulations Part 1910,” Code 

of Federal Regulations, Subpart O

   “Concepts and Techniques of Machine Safeguarding,” OSHA 3067, 

Revised 1992

These publications can be obtained by contacting:

 

US Department of Labor 

 

 

Occupational Safety and Health Administration 

 

Washington, DC 20210  (202) 219-5257

Summary of Contents for Detect-A-Finger Drop Probe Device

Page 1: ...te www rockfordsystems com E Mail sales rockfordsystems com Manual No KSL 020 INSTALLATION MANUAL FOR DETECT A FINGER DROP PROBE DEVICE FOR RIVETERS AND OTHER MACHINES IMPORTANT PLEASE REVIEW THIS ENT...

Page 2: ...e point of operation guards and safety devices on the machine and a regularly scheduled inspection and maintenance program Rules and procedures covering each aspect of your safety program should be de...

Page 3: ...ety References OSHA S ACT AND FEDERAL REGULATIONS Since the enclosed equipment can never overcome a mechanical deficiency defect or malfunction in the machine itself OSHA Occupational Safety and Healt...

Page 4: ...12304 0739 Degreasing Liquid Small Metal Parts 12304 0537 Dies Setup and Removal of Forging Hammer 12304 0716 Drill Presses Metalworking 12304 0335 Drills Portable Reamer 12304 0497 Drop Hammers Steam...

Page 5: ...tance Never tamper with rewire or bypass any control component or safeguard on this machine Always wear safety glasses ear protection and any other personal protection equipment needed when operating...

Page 6: ...Safety Booklet A copy of Booklet No MPPS Mechanical Power Press Safety is available upon request This booklet is copied verbatim from the CFR Code of Federal Regulations and contains all relevant sect...

Page 7: ...ls become destroyed or unreadable labels MUST be replaced Contact factory immediately for replacement labels and do not operate machine until danger and warning labels are all in place Label No KST 15...

Page 8: ...pe of machinery The sensing probe that operates the limit switch is tied into the control relay in the control box and when properly wired into the machine system prevents cycling of the machine accid...

Page 9: ...alfunction or repeat strokes of the machine Before starting any installation work it is imperative that the machine s clutch is inspected and exhibits proper operation Run the machine in a normal oper...

Page 10: ...s are available to fit the Detect A Finger to various machines Part No RKC 000 mounts on the right side of a machine Part No RKC 001 mounts on the left side of a machine The drop rod exits bottom left...

Page 11: ...he total weight of the probe assembly including the clamp The action arm return spring is capable of returning 0 5 pounds maximum The user must determine and form the best shape to accommodate the par...

Page 12: ...or when voltage conditions are restored to normal These requirements are normally met by using a magnetic motor starter This starter if furnished operates with a 120 VAC coil Refer to the electrical s...

Page 13: ...he operating linkage may be connected to the air cylinder by any convenient means Be sure the rod stroke is not too long because it could cause jackknifing of the cylinder If this is a concern shorter...

Page 14: ...er cleans air that goes to the solenoid air valve and air cylinder if furnished The regulator and gauge are used to adjust air pressure The lubricator keeps the solenoid air valve or the air cylinder...

Page 15: ...nder Subpart J Section 1910 147 requires that all employers develop a complete hazardous energy control program This regulation covers the servicing and maintenance of machines and equipment where the...

Page 16: ...eadle This conversion may also require the addition of a spring to assist the return of the clutch actuation linkage A typical installation is shown in Figure 2 4 Junction Box Electric Solenoid Clutch...

Page 17: ...ed to accommodate the solenoid when required Other Installation Considerations PIPING A manual shut off valve and lockout must be installed in the air line usually just before the filter regulator lub...

Page 18: ...oad from a separate source Connect the external power source to Terminals 4 and 8 and the output load device to Terminals 4 and 5 DO NOT INSTALL THE JUMPERS Note Output relay contact is rated at 230 V...

Page 19: ...essed Terminal 8 3 with Foot Switch depressed Terminal 8 4 with Foot Switch depressed Terminal 5 4 with Foot Switch depressed 0 60 VAC 230 VAC 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC...

Page 20: ...de from a 1 16 x 1 2 aluminum strip Figure 6 3 shows the parts that make up the sensing arm and ring unit The arm has a series of holes at 3 4 increments It can be cut so that the ring will adjust to...

Page 21: ...erent pressure Figure 6 4 shows the adjusting screw on the flow control valve If the cylinder operates too slow the cycle time for your machine operation could be decreased Turn the adjustment screw c...

Page 22: ...odule is a limit switch as described above which is mounted on the unit so that it will be actuated when the input module makes a complete stroke To connect the output module wire the limit switch to...

Page 23: ...Electric Output N 29 N 6 N 4 N 2 12 N 2 N 14 N 15 N 32 N 6 N 4 N 31 N 17 N 2 10 At A N 2 12 N 2 11 At C N 15 N 32 For Air Input Only Lower Cam Assembly Parts Identification Upper Cam Assembly Parts Id...

Page 24: ...21 Micro Switch Nut Operation Adjustments to Unit Once installed the unit has three simple adjustments The ring can be extended or retracted using screw 1 The height and arm of the entire test ring as...

Page 25: ...LLC Call 1 800 922 7533 25 LAYOUT OF DETECT A FINGER SYSTEM Detect A Finger Drop Probe Device Riveter MAKE YOUR SKETCH HERE FOR THE LOCATION OF THE DETECT A FINGER PARTS AND COMPONENTS TO BE INSTALLED...

Page 26: ...1 2 x 3 KSC 154 Detect A Finger Label Front Cover KSL 051 Booklet Mechanical Power Press Safety MPPS FAB Catalog Safeguarding Fabricating Machines SFM Catalog Shields for Machinery Part No Description...

Page 27: ...id Complete this form and send with material to 4620 Hydraulic Road Rockford IL 61109 2695 Make sure the R M A Number is plainly identified on the outside of the shipping container Company Address Cit...

Page 28: ...DAFRIM 0717 4620 Hydraulic Road Rockford Illinois 61109 Toll Free 1 800 922 7533 USA Only Phone 815 874 7891 Fax 815 874 6144 Web Site www rockfordsystems com E Mail sales rockfordsystems com...

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