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Rockford Systems, LLC
Call: 1-800-922-7533

 

5

SECTION 1—IN GENERAL

Detect-A-Finger™ Drop Probe Device - Riveter

Do Not Operate This Machine

Until You Read and Understand the

Following Safety Precautions.

Never

 operate this machine until you understand that this 

machine is dangerous and if you place your hands, or any 
part of your body in this machine it could result in the loss of 
fingers, limbs or even death.

Never 

operate this machine without the use of a guard or 

safety device that will always protect you from bodily injury.

Never 

use a foot switch to operate this machine unless 

a point-of-operation  guard or device is provided and 
properly maintained.

Never

 “ride” the foot pedal or foot switch. Never rest your 

foot on top of the foot pedal or inside the foot switch. Always 
remove your foot completely from the foot pedal or foot 
switch after each cycle and any time you are not intending 
to trip the machine.

Always

 use hand tools for feeding or retrieving material 

from the point of operation or any other hazardous part of the 
machine. Never reach through or into die area for any reason.

Never

 operate this machine unless you feel you have been 

fully trained and have received and understand all operating 
instructions. Make sure you know how the machine works 
and how it is controlled.

Never

 operate this machine until you test the machine with its 

guard or safety device before you start or restart production. 
Do not begin operating the machine unless you are sure the 
safeguarding is adjusted properly and working correctly. If you 
are not sure call your supervisor.

Never

 operate this machine if it is not working properly or if 

you notice any unusual noise or change in the performance 
of the machine. Stop operating the machine immediately and 
advise your supervisor.

Never

 operate this machine with pullbacks unless they are 

adjusted properly for you. Have your supervisor show you 
manually that when the ram descends the pullbacks will 
pull your fingers clear of any pinch points. Always wear your 
wristlets properly and securely. 

Never

 operate this machine with pullbacks without reading 

and understanding the instructions. Instructions must be kept 
with the pullback device at all times and made available to 
you. Obtain, read and follow these instructions.

Never

 operate this machine unless two-hand trip, two-hand 

control or presence sensing device are installed correctly and 
at the proper safety distance. Consult your supervisor should 
you have any questions regarding the proper safety distance.

Never

 tamper with, rewire or bypass any control, component 

or safeguard on this machine.

Always

 wear safety glasses, ear protection and any other 

personal protection equipment needed when operating this 
machine.

Be sure

 all persons are clear of the machine before it is 

cycled, especially when multiple operators are present. Do 
not operate machine unless you and every operator and/or 
helper are protected from injury by a guard or safety device.

Always

 stay alert (don’t daydream) and never operate this 

machine while under the influence of alcohol or any other drug 
including prescription medications.

Maintenance and Die Set-Up Personnel: Never

 work on 

this machine unless power is off, flywheel is at rest, safety 
blocks are used between dies, ram and bolster plate and 
all energy (electrical, air, hydraulic, etc.) are in a zero state.

NOTICE TO EMPLOYER: A copy of this “Operator Safety Precautions” must be given to all operators (including die set-

up people, maintenance personnel and supervisors) of this machine. A copy should also be hung on the machine 
readily accessible and visible to the operator. Additional copies of this precaution are available upon request. 
Just call or write.

IMPORTANT: Where a language barrier or insufficient schooling would prevent a person from reading and understand-

ing the contents of this Operator Safety Precaution, you should either translate this information or have it read or 
interpreted to the person, with assurance that it is understood.

THIS PRECAUTION MUST BE REVIEWED DAILY.

(Continued on next page.)   

Accompanying this equipment is an 8-1/2” 
x 11” operator safety precaution pamphlet, 
Part No. KSC-000, for anyone operating 
the machine where this equipment will be 
installed. This precaution pamphlet is to be 
given to all operators, including setup people, 
maintenance personnel and supervisors.

This pamphlet should also be attached to 
the machine, readily accessible and visible 
to the operator. (A hole in the corner of this 
precaution pamphlet is provided for attaching 
purposes.)  Additional copies of this precaution 
are available. Please call, e-mail, write, fax, or 
use the order form found on a later page in 
this manual.

When a language barrier or insufficient 
education prevents a person from reading or 
understanding the contents of this operator 
safety precaution pamphlet, you should either 
translate this information or have it read or 
interpreted to the person. Make sure that the 
person understands the information.  To order 
this pamphlet in Spanish, use Part No. KSC-
000S; in French, use Part No. KSC-000F.

This precaution pamphlet must be reviewed daily.

Operator Safety Precaution Pamphlet 

(Attachment for machine operators)

Front

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Back

Summary of Contents for Detect-A-Finger Drop Probe Device

Page 1: ...te www rockfordsystems com E Mail sales rockfordsystems com Manual No KSL 020 INSTALLATION MANUAL FOR DETECT A FINGER DROP PROBE DEVICE FOR RIVETERS AND OTHER MACHINES IMPORTANT PLEASE REVIEW THIS ENT...

Page 2: ...e point of operation guards and safety devices on the machine and a regularly scheduled inspection and maintenance program Rules and procedures covering each aspect of your safety program should be de...

Page 3: ...ety References OSHA S ACT AND FEDERAL REGULATIONS Since the enclosed equipment can never overcome a mechanical deficiency defect or malfunction in the machine itself OSHA Occupational Safety and Healt...

Page 4: ...12304 0739 Degreasing Liquid Small Metal Parts 12304 0537 Dies Setup and Removal of Forging Hammer 12304 0716 Drill Presses Metalworking 12304 0335 Drills Portable Reamer 12304 0497 Drop Hammers Steam...

Page 5: ...tance Never tamper with rewire or bypass any control component or safeguard on this machine Always wear safety glasses ear protection and any other personal protection equipment needed when operating...

Page 6: ...Safety Booklet A copy of Booklet No MPPS Mechanical Power Press Safety is available upon request This booklet is copied verbatim from the CFR Code of Federal Regulations and contains all relevant sect...

Page 7: ...ls become destroyed or unreadable labels MUST be replaced Contact factory immediately for replacement labels and do not operate machine until danger and warning labels are all in place Label No KST 15...

Page 8: ...pe of machinery The sensing probe that operates the limit switch is tied into the control relay in the control box and when properly wired into the machine system prevents cycling of the machine accid...

Page 9: ...alfunction or repeat strokes of the machine Before starting any installation work it is imperative that the machine s clutch is inspected and exhibits proper operation Run the machine in a normal oper...

Page 10: ...s are available to fit the Detect A Finger to various machines Part No RKC 000 mounts on the right side of a machine Part No RKC 001 mounts on the left side of a machine The drop rod exits bottom left...

Page 11: ...he total weight of the probe assembly including the clamp The action arm return spring is capable of returning 0 5 pounds maximum The user must determine and form the best shape to accommodate the par...

Page 12: ...or when voltage conditions are restored to normal These requirements are normally met by using a magnetic motor starter This starter if furnished operates with a 120 VAC coil Refer to the electrical s...

Page 13: ...he operating linkage may be connected to the air cylinder by any convenient means Be sure the rod stroke is not too long because it could cause jackknifing of the cylinder If this is a concern shorter...

Page 14: ...er cleans air that goes to the solenoid air valve and air cylinder if furnished The regulator and gauge are used to adjust air pressure The lubricator keeps the solenoid air valve or the air cylinder...

Page 15: ...nder Subpart J Section 1910 147 requires that all employers develop a complete hazardous energy control program This regulation covers the servicing and maintenance of machines and equipment where the...

Page 16: ...eadle This conversion may also require the addition of a spring to assist the return of the clutch actuation linkage A typical installation is shown in Figure 2 4 Junction Box Electric Solenoid Clutch...

Page 17: ...ed to accommodate the solenoid when required Other Installation Considerations PIPING A manual shut off valve and lockout must be installed in the air line usually just before the filter regulator lub...

Page 18: ...oad from a separate source Connect the external power source to Terminals 4 and 8 and the output load device to Terminals 4 and 5 DO NOT INSTALL THE JUMPERS Note Output relay contact is rated at 230 V...

Page 19: ...essed Terminal 8 3 with Foot Switch depressed Terminal 8 4 with Foot Switch depressed Terminal 5 4 with Foot Switch depressed 0 60 VAC 230 VAC 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC...

Page 20: ...de from a 1 16 x 1 2 aluminum strip Figure 6 3 shows the parts that make up the sensing arm and ring unit The arm has a series of holes at 3 4 increments It can be cut so that the ring will adjust to...

Page 21: ...erent pressure Figure 6 4 shows the adjusting screw on the flow control valve If the cylinder operates too slow the cycle time for your machine operation could be decreased Turn the adjustment screw c...

Page 22: ...odule is a limit switch as described above which is mounted on the unit so that it will be actuated when the input module makes a complete stroke To connect the output module wire the limit switch to...

Page 23: ...Electric Output N 29 N 6 N 4 N 2 12 N 2 N 14 N 15 N 32 N 6 N 4 N 31 N 17 N 2 10 At A N 2 12 N 2 11 At C N 15 N 32 For Air Input Only Lower Cam Assembly Parts Identification Upper Cam Assembly Parts Id...

Page 24: ...21 Micro Switch Nut Operation Adjustments to Unit Once installed the unit has three simple adjustments The ring can be extended or retracted using screw 1 The height and arm of the entire test ring as...

Page 25: ...LLC Call 1 800 922 7533 25 LAYOUT OF DETECT A FINGER SYSTEM Detect A Finger Drop Probe Device Riveter MAKE YOUR SKETCH HERE FOR THE LOCATION OF THE DETECT A FINGER PARTS AND COMPONENTS TO BE INSTALLED...

Page 26: ...1 2 x 3 KSC 154 Detect A Finger Label Front Cover KSL 051 Booklet Mechanical Power Press Safety MPPS FAB Catalog Safeguarding Fabricating Machines SFM Catalog Shields for Machinery Part No Description...

Page 27: ...id Complete this form and send with material to 4620 Hydraulic Road Rockford IL 61109 2695 Make sure the R M A Number is plainly identified on the outside of the shipping container Company Address Cit...

Page 28: ...DAFRIM 0717 4620 Hydraulic Road Rockford Illinois 61109 Toll Free 1 800 922 7533 USA Only Phone 815 874 7891 Fax 815 874 6144 Web Site www rockfordsystems com E Mail sales rockfordsystems com...

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