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Rockford Systems, LLC
Call: 1-800-922-7533

 

9

SECTION 2—INSTALLATION

Detect-A-Finger™ Drop Probe Device - Riveter

Preliminary Steps Before Installation

 

(continued)

The operator must be protected from all hazards. All applicable sections of OSHA Section 1910.212, General Machine 
Safeguarding, and ANSI B154.1 for Rivet Setting Equipment, must be complied with on all machines where this equipment 
is installed.

The Detect-A-Finger controls are applicable on most types of riveting, eyeletting, staking and similarly operated assembly 
and fastening machines. The function of the Detect-A-Finger device, when properly installed, adjusted and maintained, 
is to keep the operator from inadvertently cycling the machine with fingers in the point of operation. The Detect-A-Finger 
control does not incorporate single stroke capability. This control only provides an interface between the clutch actuator 
and the trip control operating means which will not allow stroke initiation unless the area being probed is cleared of all 
unwanted obstructions. To accomplish this protection, the Detect-A-Finger must be properly installed on the machine and 
the device must be properly maintained and adjusted by the user. A properly designed sensing probe must be used and 
additional sensing probe safeguarding must be provided where applicable. This device does not protect the operator if 
fingers are placed above the sensing probe. This device cannot prevent clutch or machine malfunction or repeat strokes 
of the machine.

Before starting any installation work, it is imperative that the machine’s clutch is inspected and exhibits proper operation. 
Run the machine in a normal operating sequence to determine proper operation. Do not install the Detect-A-Finger on 
a machine that does not function properly. When the machine is operating satisfactorily, shut off the power with the 
disconnect switch and do not operate the machine again until installation is complete. Use of a lockout device and padlock 
on the disconnect handle must be used during this period.

The maintenance and inspection section in this manual cannot be all-inclusive for maintaining machines. Always refer 
to the original machine manufacturer’s maintenance manuals or owner’s manual. If you do not have an owner’s manual, 
please contact the original equipment manufacturer.

Specifications and Operating Data

CONTROL BOX
Part Number

 ..................................................RKC-000 or RKC-001

Fuse

 .............................................................................. 313 Series, 

3AG, 3 Amps, ..................................................................................   
.............................................................................. 250V, Slow Blow

Input Voltage

 ....................................... 115 + 15% VAC, 50/60 Hz

Operating Current

 ............................................... 0.8 Amps Typical

Output Relay Ratings

                        

Resistive

       

General Use

10A 110VAC     7.5A 110VAC
7.5A 220VAC     5A 220VAC
10A 30VDC

Operating Current

 ............................................... 3.0 Amps Typical

Duty Cycle

 .............................................25% (10 Second Maximum

........................................................................Continuous On-Time)

Stroke

 .........................Travel Adjustable to 1.75 (1-3/4) Inches Max.

Mechanical Life

 ................................. Relay - 10 Million Operations

........................................... Rotary Solenoid - 100 Million Operations

Weight

 ...............................................................................3.5 Lbs.

SENSING PROBE (UNFORMED)
Part Number

 ..................................................................... FCT-030

Wire Size

 ................................................156 Dia. x 18 inches Long

Materia

 .................................................... Aluminum Rod (Standard)

Total Weight

 ........................................ (Including Probe and Clamp) 

............................................................. 0.5 lbs. Maximum Allowable

Left Side Mount 

Control Box

 

(Part No. RKC-001)

Right Side Mount Control Box 

 (Part 

No. RKC-000)

Summary of Contents for Detect-A-Finger Drop Probe Device

Page 1: ...te www rockfordsystems com E Mail sales rockfordsystems com Manual No KSL 020 INSTALLATION MANUAL FOR DETECT A FINGER DROP PROBE DEVICE FOR RIVETERS AND OTHER MACHINES IMPORTANT PLEASE REVIEW THIS ENT...

Page 2: ...e point of operation guards and safety devices on the machine and a regularly scheduled inspection and maintenance program Rules and procedures covering each aspect of your safety program should be de...

Page 3: ...ety References OSHA S ACT AND FEDERAL REGULATIONS Since the enclosed equipment can never overcome a mechanical deficiency defect or malfunction in the machine itself OSHA Occupational Safety and Healt...

Page 4: ...12304 0739 Degreasing Liquid Small Metal Parts 12304 0537 Dies Setup and Removal of Forging Hammer 12304 0716 Drill Presses Metalworking 12304 0335 Drills Portable Reamer 12304 0497 Drop Hammers Steam...

Page 5: ...tance Never tamper with rewire or bypass any control component or safeguard on this machine Always wear safety glasses ear protection and any other personal protection equipment needed when operating...

Page 6: ...Safety Booklet A copy of Booklet No MPPS Mechanical Power Press Safety is available upon request This booklet is copied verbatim from the CFR Code of Federal Regulations and contains all relevant sect...

Page 7: ...ls become destroyed or unreadable labels MUST be replaced Contact factory immediately for replacement labels and do not operate machine until danger and warning labels are all in place Label No KST 15...

Page 8: ...pe of machinery The sensing probe that operates the limit switch is tied into the control relay in the control box and when properly wired into the machine system prevents cycling of the machine accid...

Page 9: ...alfunction or repeat strokes of the machine Before starting any installation work it is imperative that the machine s clutch is inspected and exhibits proper operation Run the machine in a normal oper...

Page 10: ...s are available to fit the Detect A Finger to various machines Part No RKC 000 mounts on the right side of a machine Part No RKC 001 mounts on the left side of a machine The drop rod exits bottom left...

Page 11: ...he total weight of the probe assembly including the clamp The action arm return spring is capable of returning 0 5 pounds maximum The user must determine and form the best shape to accommodate the par...

Page 12: ...or when voltage conditions are restored to normal These requirements are normally met by using a magnetic motor starter This starter if furnished operates with a 120 VAC coil Refer to the electrical s...

Page 13: ...he operating linkage may be connected to the air cylinder by any convenient means Be sure the rod stroke is not too long because it could cause jackknifing of the cylinder If this is a concern shorter...

Page 14: ...er cleans air that goes to the solenoid air valve and air cylinder if furnished The regulator and gauge are used to adjust air pressure The lubricator keeps the solenoid air valve or the air cylinder...

Page 15: ...nder Subpart J Section 1910 147 requires that all employers develop a complete hazardous energy control program This regulation covers the servicing and maintenance of machines and equipment where the...

Page 16: ...eadle This conversion may also require the addition of a spring to assist the return of the clutch actuation linkage A typical installation is shown in Figure 2 4 Junction Box Electric Solenoid Clutch...

Page 17: ...ed to accommodate the solenoid when required Other Installation Considerations PIPING A manual shut off valve and lockout must be installed in the air line usually just before the filter regulator lub...

Page 18: ...oad from a separate source Connect the external power source to Terminals 4 and 8 and the output load device to Terminals 4 and 5 DO NOT INSTALL THE JUMPERS Note Output relay contact is rated at 230 V...

Page 19: ...essed Terminal 8 3 with Foot Switch depressed Terminal 8 4 with Foot Switch depressed Terminal 5 4 with Foot Switch depressed 0 60 VAC 230 VAC 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC 0 115 VAC...

Page 20: ...de from a 1 16 x 1 2 aluminum strip Figure 6 3 shows the parts that make up the sensing arm and ring unit The arm has a series of holes at 3 4 increments It can be cut so that the ring will adjust to...

Page 21: ...erent pressure Figure 6 4 shows the adjusting screw on the flow control valve If the cylinder operates too slow the cycle time for your machine operation could be decreased Turn the adjustment screw c...

Page 22: ...odule is a limit switch as described above which is mounted on the unit so that it will be actuated when the input module makes a complete stroke To connect the output module wire the limit switch to...

Page 23: ...Electric Output N 29 N 6 N 4 N 2 12 N 2 N 14 N 15 N 32 N 6 N 4 N 31 N 17 N 2 10 At A N 2 12 N 2 11 At C N 15 N 32 For Air Input Only Lower Cam Assembly Parts Identification Upper Cam Assembly Parts Id...

Page 24: ...21 Micro Switch Nut Operation Adjustments to Unit Once installed the unit has three simple adjustments The ring can be extended or retracted using screw 1 The height and arm of the entire test ring as...

Page 25: ...LLC Call 1 800 922 7533 25 LAYOUT OF DETECT A FINGER SYSTEM Detect A Finger Drop Probe Device Riveter MAKE YOUR SKETCH HERE FOR THE LOCATION OF THE DETECT A FINGER PARTS AND COMPONENTS TO BE INSTALLED...

Page 26: ...1 2 x 3 KSC 154 Detect A Finger Label Front Cover KSL 051 Booklet Mechanical Power Press Safety MPPS FAB Catalog Safeguarding Fabricating Machines SFM Catalog Shields for Machinery Part No Description...

Page 27: ...id Complete this form and send with material to 4620 Hydraulic Road Rockford IL 61109 2695 Make sure the R M A Number is plainly identified on the outside of the shipping container Company Address Cit...

Page 28: ...DAFRIM 0717 4620 Hydraulic Road Rockford Illinois 61109 Toll Free 1 800 922 7533 USA Only Phone 815 874 7891 Fax 815 874 6144 Web Site www rockfordsystems com E Mail sales rockfordsystems com...

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