RockShox Deluxe C1, Service Manual

Page 1: ...SERVICE MANUAL GEN 0000000007181 Rev A 2022 SRAM LLC Deluxe C1 Deluxe Coil B1 Super Deluxe C1 Super Deluxe Coil B1 2023 Eyelet and Damper Shaft Replacement...

Page 2: ...NOT APPLY TO YOU LIMITATIONS OF WARRANTY This warranty does not apply to products that have been incorrectly installed adjusted and or maintained according to the respective SRAM user manual The SRAM...

Page 3: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing RockShox products Protect yourself Wear your safety gear...

Page 4: ...MPER SHAFT AND EYELET 23 DAMPER BODY AND EYELET 25 SUPER DELUXE C1 26 PARTS TOOLS AND SUPPLIES 26 TORQUE VALUES 26 DISASSEMBLY DAMPER SHAFT EYELET AND RESERVOIR 27 INSTALL SUPER DELUXE REBOUND ROD SIZ...

Page 5: ...s Catalog at www sram com service for available spare part kits lubricants and tools M o d e l C o d e I d e n t i f i c a t i o n Product model code and specification details can be identified with t...

Page 6: ...Blue 242 RockShox Tools RockShox Vise Blocks 3 hole 10 mm slot Deluxe Rebound Rod Sizing Pin Common Tools Adjustable open end wrench 54 mm Bench vise Crowfoot Socket or adjustable open end crowfoot so...

Page 7: ...e correct disassembly and reassembly the adjusters must be adjusted accordingly before disassembly Ultimate RCT Select RL Select RT Select R Confirm the rebound adjuster knob is rotated full counter c...

Page 8: ...mm Remove the damper shaft assembly from the vise and vise blocks and set it aside Ultimate RCT pictured Procedure is the same for all models If the original eyelet assembly will be replaced Discard...

Page 9: ...adjuster limit screw Remove the A rebound adjuster detent spring and B detent ball Tap the eyelet on a flat surface to dislodge the spring and detent ball if necessary 7 Ultimate RCT 1 5 mm 2 mm Sele...

Page 10: ...et Do not rotate the adjusters Do not disassemble any of the adjuster assembly parts Select R Remove the adjuster A gate block Gently tap on a flat surface to remove the gate block if necessary 9 Ulti...

Page 11: ...w damper shaft assemblies Remove the A rebound poker assembly from the B damper shaft Clean the damper shaft and C damper shaft threads Clean the rebound poker assembly and the D o ring Select R If th...

Page 12: ...g pin replaces the adjuster assembly in the eyelet during assembly and torque procedures When the sizing pin is removed and the adjuster is reinstalled the damper shaft assemblies are set to the corre...

Page 13: ...ed end first into the B damper shaft The C keyed end of the rebound rod should protrude from the end of the damper shaft New damper shaft assembly Remove the rebound poker assembly from the damper sha...

Page 14: ...ase to the rebound poker assembly B o ring Install the C rebound poker assembly tapered end first into the D damper shaft until it stops Apply Loctite Threadlocker Blue 242 or equivalent to A 2 full t...

Page 15: ...the damper from the vise Eyelet Crowfoot Standard 13 mm Bearing 29 mm Trunnion 54 mm Select RT Select RL Select R Install the A Bottomless Token s if previously installed the B travel reducer washer a...

Page 16: ...threads Install the seal head onto the damper shaft Ultimate RCT Install the piston assembly and piston bolt onto the damper shaft Refer to the 2023 Deluxe C1 Service Manual for detailed piston insta...

Page 17: ...in that order onto the damper shaft Ultimate RCT Extend the rebound rod from the damper shaft approximately 20 mm Insert the damper shaft assembly into the eyelet with the A keyed end of the rebound r...

Page 18: ...rom the vise and vise blocks Eyelet Crowfoot Standard 13 mm Bearing 29 mm Trunnion 54 mm Remove the Deluxe rebound rod sizing pin from the eyelet Apply RockShox Dynamic Seal Grease to the adjuster ass...

Page 19: ...e holding the gate block in place with the pick install the B cam limit screw Tighten the screw until it is flush with the eyelet Install the complete adjuster assembly into the eyelet Press the assem...

Page 20: ...mpression poker assembly into the damper shaft through the piston nut and piston assembly Press it into the damper shaft until it stops To continue reassembly refer to the 2023 Deluxe C1 Service Manua...

Page 21: ...l i e s Parts 2023 Deluxe Coil B1 Super Deluxe Coil B1 damper shaft eyelet assembly 2023 Deluxe Coil B1 damper body and eyelet assembly Safety and Protection Supplies Apron Clean lint free shop towels...

Page 22: ...t The rebound adjuster must be fully threaded into the eyelet to free the rebound needle for removal Rotate the rebound adjuster clockwise until it stops then rotate it counter clockwise to unthread a...

Page 23: ...s Install the detent spring Apply grease on top of the detent spring to capture the detent ball Install the detent ball into the rebound adjuster on top of the detent spring Install the rebound adjust...

Page 24: ...grease to the end of the needle Install the rebound needle into the new damper shaft Push the rebound needle in until it stops Continue with assembly procedures in the 2023 Deluxe Coil B1 Service Man...

Page 25: ...body and eyelet assembly is installed follow disassembly steps through damper shaft assembly removal in the 2023 Deluxe Coil B1 Service Manual Continue reassembly with the new Deluxe Coil damper body...

Page 26: ...lcohol RockShox Dynamic Seal Grease Loctite Threadlocker Blue 242 RockShox Tools RockShox Vise Blocks 3 hole 12 7 mm slot Super Deluxe Rebound Rod Sizing Pin Common Tools Adjustable open end wrench 54...

Page 27: ...rebound adjuster is rotated full counter clockwise to the full open position Ultimate RC2T pictured Procedure is the same for all models Ultimate RC2T Confirm the B lever is rotated to the open positi...

Page 28: ...te RC2T Ultimate DH RC2 Confirm the E high speed compression adjuster HSC is rotated to the full counter clockwise open position Select RT Loosen the lever set screw Remove the lever Ultimate RC2T 2 m...

Page 29: ...DH RC2 Lift the reservoir assembly away from the eyelet and slide it to the left until the slotted bolt groove in the neck clears the hidden reservoir bolt head Remove the reservoir assembly and reser...

Page 30: ...e eyelet Remove the alignment pin and reservoir o ring Clean them and set them aside Clamp the damper shaft in a vise with RockShox Vise Blocks 3 hole 12 7 mm slot threads down just below the eyelet 3...

Page 31: ...spray isopropyl alcohol or cleaner into the eyelet Tap the eyelet on a flat surface to remove any loose bits of thread patch as needed If replacing eyelet assembly Discard the eyelet assembly If the d...

Page 32: ...move the set screws Carefully lift the rebound adjuster ring and upper rebound adjuster ring seal up and off of the eyelet Remove the lower rebound adjuster ring seal Remove the rebound adjuster deten...

Page 33: ...er detent spring and pin in the eyelet during assembly and torque procedures When the Sizing Pin is removed and the rebound adjuster detent spring and pin are reinstalled the needle assembly is set to...

Page 34: ...ve the damper shaft threads Install the seal head onto the damper shaft Refer to the 2023 Super Deluxe C1 Service Manual for detailed seal head installation procedures specifications and required tool...

Page 35: ...per shaft assembly needle first into the eyelet Seat the needle and thread the damper shaft assembly into the eyelet by hand until it stops Clamp the damper shaft into a vise with RockShox Vise Blocks...

Page 36: ...er A detent spring Apply grease to the B rebound adjuster detent pin Install the detent pin oriented as pictured with the C hook groove toward the damper shaft Secure a crowfoot wrench on the A eyelet...

Page 37: ...the rebound adjuster should be in the full open position Tighten each rebound adjuster set screw and stop when the top of each set screw is flush with the rebound adjuster The adjuster should be able...

Page 38: ...servoir neck around the reservoir bolt head slide the reservoir to the right and install the reservoir neck onto the eyelet Install the other reservoir neck bolt and thread it into the eyelet until it...

Page 39: ...reservoir bolt Select RT Install the lever in the open position Tighten the lever set screw to the specified torque To continue reassembly refer to the 2023 Super Deluxe C1 Service Manual beginning w...

Page 40: ...per Deluxe C1 Super Deluxe Coil B1 reservoir assembly Safety and Protection Supplies Apron Clean lint free shop towels Nitrile gloves Oil pan Safety glasses Lubricants and Fluids RockShox Suspension C...

Page 41: ...t The rebound adjuster must be fully threaded into the eyelet to free the rebound needle for removal Rotate the rebound adjuster clockwise until it stops then rotate it counter clockwise to unthread a...

Page 42: ...s Install the detent spring Apply grease on top of the detent spring to capture the detent ball Install the detent ball into the rebound adjuster on top of the detent spring Install the rebound adjust...

Page 43: ...ease to the end of the needle Install the rebound needle into the new damper shaft Push the rebound needle in until it stops Continue with assembly procedures in the 2023 Super Deluxe Coil B1 Service...

Page 44: ...and Eyelet D a m p e r B o d y a n d E y e l e t If a new damper body and eyelet assembly is installed follow disassembly steps through damper shaft assembly removal in the 2023 Super Deluxe Coil B1...

Page 45: ...ate RC2T Ultimate DH RC2 Rotate the B compression adjuster full counter clockwise to the open position Select RT Confirm the C lever is rotated to the open position Ultimate RC2T Ultimate DH RC2 Confi...

Page 46: ...he lever set screw Remove the lever Ultimate RC2T Ultimate DH RC2 Unthread the A exposed reservoir bolt 3 mm Unthread the B hidden reservoir bolt 3 mm Ultimate RC2T pictured Procedure is the same for...

Page 47: ...rvoir bolt head Remove the reservoir assembly and reservoir bolt Remove the remaining reservoir bolt Select RT Select R Remove each reservoir bolt Remove the reservoir assembly from the eyelet Ultimat...

Page 48: ...48 Disassembly Reservoir and Damper Body and Eyelet Remove the alignment pin and reservoir o ring 4...

Page 49: ...ead clears the lever cap Ultimate RC2T pictured Procedure is the same for Ultimate DH RC2 Position the slotted bolt groove in the reservoir neck around the reservoir bolt head slide the reservoir to t...

Page 50: ...the specified torque Ultimate RC2T pictured Procedure is the same for Ultimate DH RC2 Select RT Select R Install the reservoir assembly onto the eyelet Install and tighten each reservoir bolt 3 mm 2 8...

Page 51: ...lect RT Install the lever in the open position Tighten the lever set screw to the specified torque Proceed with assembly procedures in the 2023 Super Deluxe Coil B1 Service Manual after the reservoir...

Page 52: ...Komfy LINK Lyrik MatchMaker Maxle Maxle 360 Maxle DH Maxle Lite Maxle Lite DH Maxle Stealth Maxle Ultimate Micro Gear System Mini Block Mini Cluster Monarch Monarch Plus Motion Control Motion Control...

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