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OPERATION

 

WARNING – Your safety and the wellbeing of others during the operation of every ROLAIR

®

 compressor is 

our main concern. Do not operate or permit anyone else to operate your air compressor until the 
information contained in this manual is read and completely understood. Please contact your distributor or 
our customer service department if you have any questions on the proper use of your air compressor.  
 

1.

 

Wear eye protection. 

2.

 

Inspect machine to make sure bolts are tight, vibration pads are secure, power cord is solid,  
compression fittings are tight, and the air intake filter is clean, solid and tightly installed. 

3.

 

Position compressor in a clean, dry location with plenty of ventilation and away from volatile vapors 
and gases. Never start machine with any of the ventilation openings covered. 

4.

 

Slowly open tank drain to remove any condensate that has accumulated. Keep drain open for 20 – 
30 seconds after starting compressor to “warm-up” motor and pump. 

5.

 

Make sure pressure switch lever is in the “Off” position before plugging machine into a properly 
grounded outlet. Never unplug machine until moving lever to “Off” position. 

6.

 

Move lever to “On” position and close tank drain to build tank pressure after allowing machine to 
warm up for a few seconds with the drain open. 

7.

 

Attach air hose only after rotating regulator adjustment knob counter-clockwise to relieve any 
pressure that has built up. 

8.

 

Rotate regulator adjustment knob clockwise until desired working pressure is reached.  

9.

 

When task is complete, rotate regulator adjustment knob counter-clockwise to relieve pressure prior 
to removing air hose. Open drain slowly to drain moisture and prepare for next start. Rotate 
pressure switch lever to “Off” position before unplugging. 

10.

 

Store compressor in a warm/dry location and perform maintenance as indicated in manual. 

 
NOTE: Do not subject compressor to continuous use. The JC series air compressors are rated for 70% 
duty-cycle. If operated for more than forty minutes per hour, the motor will overheat and cause the internal 
overload to shut down the compressor. The overload will also allow the motor to automatically restart after 
the motor has sufficiently cooled, which can be unexpected. Therefore, never  leave the air compressor 
plugged in unattended. 
 
HIGH-ALTITUDE OPERATION: 
 

Due to a decrease in atmospheric pressure air compressor pumps produce less CFM at higher 

elevations. As a rule of thumb the output will decrease approximately three percent per 1000 feet of 
elevation. Also, because air at higher elevations is less dense and does not cool as well, electric motors 
cannot be subjected to the full nameplate service factor amp rating and may need to be upgraded to avoid 
repeated overheating.  
 

Direct drive or hand-carry compressors built with cold-start valves may need to be modified when 

operated in higher elevations. Contact our factory Customer Service Department if your normally reliable air 
compressor fails to operate correctly at higher elevations.

 

 

MAINTENANCE 

 

Your new air compressor represents the finest engineering and construction available. Even the best 

machinery requires periodic maintenance. Please stick to the maintenance schedule and consider the 
suggestions that follow to keep your compressor in peak condition.  
 
NOTE: Always unplug or shut down your compressor and drain the air tanks completely before 
attempting any type of maintenance. Wait for compressor to cool before servicing. 
IMPORTANT: Replace the oil after the first 50 hours of operation.  
MAINTENANCE HINTS: 

1) Use a soap/water solution to check for air leaks. 

 

 

 

 

 

 

 

2) Never clean filters with a flammable solvent. 

 

 

 

 

3) Retorque head bolts only after pump has cooled. 

 

 

 

 

4) Never weld on air tank(s). 

                          

5) Use heat to loosen Loctite seal on drains and other fittings before  

  

 

  attempting to remove. 

Summary of Contents for JC10

Page 1: ... 1 PORTABLE AIR COMPRESSOR OWNER S MANUAL MODEL JC10 JC13 SERIAL NUMBER __________________ 606 South Lake Street P O Box 346 Hustisford WI 53034 0346 920 349 3281 fax 920 349 3691 www rolair com ...

Page 2: ... With the tank gauge at 0 PSI and air line s disconnected close drain valve s and record the amount of time it takes to build tank pressure on the space provided Periodically test your air compressor against this pump up time to determine if it is operating correctly If time test is considerably off contact your local ROLAIR representative to arrange service From 0 to ______ PSI From 0 to ______ P...

Page 3: ...ilt to last This manual was compiled for the benefit of the operator Do not use or allow anyone else to use your air compressor until this manual is read and all safety operating instructions are understood By reading and following the instructions contained in this manual you can achieve years of trouble free service from your new air compressor If you have any additional safety or operating ques...

Page 4: ...t use air tools or attachments before reading the owner s manual to determine the maximum pressure recommendations Never exceed the manufacturer s maximum allowable pressure ratings Do not use compressor to inflate small low pressure objects such as toys Risk of Electrocution or Electrical Shock Serious injury or death could occur if the air compressor is not properly grounded Always plug compress...

Page 5: ...heavy for one person Flying Objects Serious injury may occur from loose debris being propelled at high speeds from the compressed air stream Always wear OSHA required ANSI Z87 1 1989 safety glasses to protect the eyes during operation of the air compressor Never point the air stream or tools at any point of your body other people or animals Always turn off the air compressor and drain tank pressur...

Page 6: ...and gauge length of extension cord being used whenever the overload causes the motor to stop running Refer to the chart on page 8 3 PRESSURE SWITCH Your air compressor operates by the use of a pressure switch Always make sure the lever is in the Off position before plugging in the power cord By moving the lever to the On Auto position the compressor will start and stop automatically within the set...

Page 7: ...pressure If air leaks continuously from the solenoid after a cycle is complete there is a problem with the operation of the check valve item 8 12 COLD START VALVE The cold start valve allows the motor pump to warm up before building tank pressure When starting against zero PSI it releases only a portion of the air being compressed for approximately ten seconds and normally seals after the tank pre...

Page 8: ... fittings will lead to excessive vibration and the premature failure of the compressor system control components 7 MAINTAIN RUBBER VIBRATION PADS Excessive vibration is a major cause of premature compressor failure Always maintain the rubber vibration pads located beneath tank assembly Operation without them will void your warranty 8 DRAIN MOISTURE FROM AIR TANK DAILY Water is a natural byproduct ...

Page 9: ...d perform maintenance as indicated in manual NOTE Do not subject compressor to continuous use The JC series air compressors are rated for 70 duty cycle If operated for more than forty minutes per hour the motor will overheat and cause the internal overload to shut down the compressor The overload will also allow the motor to automatically restart after the motor has sufficiently cooled which can b...

Page 10: ...ate power supply and duty cycle Capacitor has failed Replace and retest Motor runs but pump will not reach top pressure setting of 125 PSI Excessive external leaks at tank drain regulator hoses etc Use soap water solution to identify and correct leaks Broken valve blown gasket or other internal issue Inspect valve plates or take in for service Unit does not maintain tank pressure after stopping at...

Page 11: ...nties of merchantability and fitness for purpose and of any other obligations and or liabilities on the part of Associate Engineering Corporation Associate Engineering Corporation neither assumes nor authorizes any other person to assume for it any other obligations or liability in connection with or with respect to any compressor Associate Engineering Corporation shall in no event be liable neith...

Page 12: ... 12 ...

Page 13: ... Nipple JC800 46 1 16 Valve Stop JC800 16 2 47 Safety Relief Valve JC800 47 1 17 Valve Exhaust JC800 17 2 48 Pressure Switch JC800 48 1 18 Valve Plate JC800 18 2 49 Capacitor JC800 49 1 19 Valve Intake JC800 19 2 50 Cover Capacitor JC800 50 1 20 Washer JC800 20 2 51 Check Valve JC800 51 1 21 Fan right side only JC800 21 1 52 Solenoid Unloader JC800 52 1 22 Eccentric JC800 22 2 53 Braided Discharge...

Page 14: ... 14 ...

Page 15: ...C800 58 4 19 Valve Intake JC800 19 2 59 Drain Valve JC800 59BV 1 20 Washer JC800 20 2 60 Cord with Plug JC800 60 1 21 Fan right side only JC800 21 1 63 Nut JC800 63 4 23 Bearing JC800 23 2 64 Rotor JC800 64 1 24 Setscrew JC800 24 2 65 Stator JC800 65 1 25 Bolt Con Rod JC800 25 2 66 Washer JC800 66 4 27 Box Connector JC800 27 1 67 Bolt JC800 67 4 28 Bolt JC800 28 2 68 Screw JC800 68 2 29 Bolt JC800...

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