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Roland CAMM-1 PRO CM-300, Service Notes

The Roland CAMM-1 PRO CM-300 user manual is an essential guide for anyone operating this cutting-edge device. Packed with comprehensive Service Notes, this manual ensures smooth operation and troubleshooting. Download the manual for free from our website and unlock the full potential of your Roland CAMM-1 PRO CM-300.

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2  Electrical Section

11

2

MAIN BOARD_1/3 Circuit Diagram

TXDB
RXDB
TXDA
RXDA

TXDB

TXDA

RXDA

CRDY

CRDY

/INTSRV

SERVO INT

PEN PHASE

PENPH

A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0

D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0

A21
A20
A19

A5
A4
A3
A2
A1
A0

D7
D6
D5
D4
D3
D2
D1
D0

VIEW LED
PAUSE LED

SERVO SRC L

A1
A2
A3
A4

A5
A6
A7
A8

A9
A10

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16

A18

D0
D1
D2
D3
D4
D5
D6
D7

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

A[0..21]

D[0..15]

SENSOR READ
PEN FORCE
SERVO CS

SENS

PENFRC

/SRVINTV

D[0..15]

A[0..21]

/RD

/WR

RUN

SERVO RUN

/RAS
/CASL
/CASH
/WR

MA1
MA2
MA3
MA4

MA5
MA6
MA7
MA8

MA9
MA10

SERVO SRC H

SRVSRCH

SRVSRCL

PLED0
PLED1
SK0
SK1
KD0
KD1
KD2
KD3
KD4
KD5
KD6
KD7

RS
RXW
LE
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7

/DSRA
/DTRA
/RTSA

RXDB

CENTRO RD

/CRD

/RESET

FAN

/SRVCS

SRV INTVCT

A18

A17

/DSRA

/DTRA
/RTSA

+5

+5

+5

+5

+5

+5

+5

+5

+5

+5

+5

+5

R2
470

C3

CE0.1u

C4
CE0.1u

C1

CE0.1u

R1

10K

C5

CE22p

C6

CE22p

Y1

16MHz

MD2

79

MD1

78

MD0

77

PB11/TXD1

96

PB10/RXD1

95

PB9/TXD0

94

PB8/RXD0

93

EXTAL

71

XTAL

72

PB7

91

PB6

90

PB5

89

PB4

87

PB3

86

PB2

85

PB1

84

PB0

83

NMI

74

IRQ7/PB15

100

IRQ6/PB14

99

IRQ5/PB13

98

IRQ4/PB12

97

IRQ3/DREQ1/PA15

68

IRQ2/DACK1/PA14

67

IRQ1/DREQ0/PA13

66

IRQ0/DACK0/PA12

65

PA11

64

PA10

62

PA9/IRQOUT/AH

61

PA8/BREQ

60

PA7/BACK

58

WDTOVF

75

RESET

76

A21

45

A20

44

A19

43

A18

42

A17

40

A16

39

A15

37

A14

36

A13

35

A12

34

A11

33

A10

31

A9

30

A8

29

A7

28

A6

27

A5

26

A4

25

A3

23

A2

22

A1

21

A0/(HBS)

20

AD15

19

AD14

18

AD13

17

AD12

16

AD11

14

AD10

12

AD9

11

AD8

10

AD7

9

AD6

8

AD5

7

AD4

6

AD3

5

AD2

3

AD1

2

AD0

1

CS7/WAIT

54

CS6

53

CS5/RAS

52

CS4

51

CS3/CASL

49

CS2

48

CS1/CASH

47

CS0

46

RD/PA6

57

WRH(LBS)/PA5

56

WRL(WR)/PA4

55

CK

69

VCC

13

VCC

38

VCC

63

VCC

73

VCC

80

VCC

88

VSS

4

VSS

15

VSS

24

VSS

32

VSS

41

VSS

50

VSS

59

VSS

70

VSS

81

VSS

82

VSS

92

U3

HD6437020

R6

0

A0

21

A1

22

A2

23

A3

24

A4

25

A5

26

A6

27

A7

28

A8

29

A9

31

A10

32

A11

33

A12

34

A13

35

A14

36

A15

37

A16

38

A17

39

D0

19

D1

18

D2

17

D3

16

D4

15

D5

14

D6

13

D7

12

D8

10

D9

9

D10

8

D11

7

D12

6

D13

5

D14

4

D15

3

VCC

40

GND

11

CE

2

OE

20

VPP

1

GND

30

U9B

TM27C240-10JL

1

2

3

U10A

74HC32F

4

5

6

U10B

74HC32F

9

10

8

U10C

74HC32F

R11

33

R12

33

R13

33

R14

33

R15

33

R16

33

1
2
3
4
5
6
7
8

16
15
14
13
12
11
10
9

S1

KSD-08

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

RA8

RMLS8103J

C7

CE1000p

C8

CE1000p

C9

CE1000p

C10

CE1000p

C11

CE1000p

C12

CE1000p

C13

CE1000p

C14

CE1000p

C15

CE1000p

C16

CE1000p

R17

100

R18

100

R19

100

R23

100

R24

100

C17

CE1000p

C18

CE1000p

C19

No mount

C20

CE1000p

C21

CE1000p

C22

CE1000p

C23

CE1000p

C24

CE1000p

C25

CE1000p

C26

CE1000p

C27

CE1000p

R3

470

R5

10K

1

3

2

JP1

DSP03-003-432T

P1

P2

5

4

6

3

7

2

8

1

RA9

MNR34J5A101

5

4

6

3

7

2

8

1

RA10 MNR34J5A101

5

4

6

3

7

2

8

1

RA11

MNR34J5A101

5

4

6

3

7

2

8

1

RA12 MNR34J5A101

5

4

6

3

7

2

8

1

RA13 MNR34J5A330

5

4

6

3

7

2

8

1

RA14 MNR34J5A330

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

CN3

53014-1510

1
2
3
4
5
6
7
8
9
10
11
12
13
14

CN4

53014-1410

2

1

D1A DA227

2

1

D2A

DA227

2

1

D3A

DA227

2

1

D4A

DA227

3

4

D1B

DA227

3

4

D2B

DA227

3

4

D3B

DA227

3

4

D4B

DA227

P3

P4

P5
P6
P7

VCC

2

VCC

29

VCC

52

VCC

79

GND

1

GND

28

GND

33

GND

53

GND

80

A21

23

A20

22

A19

21

A5

20

A4

19

A3

18

A2

17

A1

16

A0

15

D7

14

D6

13

D5

12

D4

11

D3

10

D2

9

D1

8

D0

7

CS2

38

CS4

39

CS6

41

XRD

34

XWRH

35

XWRL

36

WAITOUT

37

CKIN

27

CKOUT

30

RESET

26

EXINT0

56

EXINT1

57

EXINT2

58

MIDIN

6

WAITIN

25

ENCA

68

ENCB

69

PWM1

67

PWM2

3

WRH0

4

WRL0

5

XLCDREQ

31

XDACK

32

XIREQ

24

PD0

82

PD1

83

PD2

84

PD3

85

PD4

86

PD5

87

PD6

88

PD7

89

SS0

71

SS1

72

SS2

73

SS3

74

SSEN

70

LS0

75

LS1

76

LS2

77

LS3

78

LLCK

81

RS

90

RXW

91

LE

92

LCD0

93

LCD1

94

LCD2

95

LCD3

96

LCD4

97

LCD5

98

LCD6

99

LCD7

100

PORT0

59

PORT1

60

PORT2

61

PORT3

62

PORT4

63

PORT7

66

PORT5

64

PORT6

65

ECS0

42

ECS1

43

ECS2

44

ECS3

45

ECS4

46

ECS5

47

ECS6

48

ECS7

49

ECS8

50

ECS9

51

ECS10

54

ECS11

55

GND

40

U11

M60205-0601FP

SNS

7

RSTIN

2

CT

3

RST

5

VREF

1

+5

8

GND

4

U2

7705-B

+5

P8

P9

P11

1
2
3
4
5

10
9
8
7
6

RA6

EXBA10E103J

+5

1
2
3
4
5

10
9
8
7
6

RA7

EXBA10E103J

+5

1
2
3
4
5

10
9
8
7
6

RA3

EXBA10E103J

+5

1
2
3
4
5

10
9
8
7
6

RA4

EXBA10E103J

+5

1
2
3
4
5

10
9
8
7
6

RA5

EXBA10E103J

+5

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

A21

1
2
3
4
5

10
9
8
7
6

RA2

EXBA10E103J

+5

+5

1
2
3
4
5

10
9
8
7
6

RA1

EXBA10E103J

+5

+5

C2

CE0.1u

FAN CNT

CS

1

SK

2

DI

3

DO

4

+5

8

NU

7

ORG

6

GND

5

U1

93LC66

12

13

11

U18D

74HC08

R31
10K

R30
10K

+5

+5

A0

11

A1

10

A2

9

A3

8

A4

7

A5

6

A6

5

A7

4

A8

42

A9

41

A10

40

A11

39

A12

38

A13

37

A14

36

A15

35

A16

34

A17

3

D0

15

D1

17

D2

19

D3

21

D4

24

D5

26

D6

28

D7

30

D8

16

D9

18

D10

20

D11

22

D12

25

D13

27

D14

29

D15

31

VCC

23

Vss

13

CE

12

OE

14

RESET

44

Vss

32

WE

43

RY/BY

2

BYTE

33

U9

MBM29F400BA

D8
D9
D10
D11
D12
D13
D14
D15

+5

AIN0

3

AIN1

4

AIN2

5

AIN3

6

CS

2

SE

1

CK

12

DI

13

VDD

14

DO

10

SARS

11

VREF

9

AGND

8

VSS

7

U15

TC35096AF

+5

PC31

CE0.1u

1

2

3

4

CN7
53014-0410

C33

CE0.01u

C34

CE0.01u

R8

10K

R9

10K

A0

17

A1

18

A2

19

A3

20

A4

23

A5

24

A6

25

A7

26

A8

27

A9

28

I/O0

2

I/O1

3

I/O2

4

I/O3

5

I/O4

7

I/O5

8

I/O6

9

I/O7

10

I/O8

33

I/O9

34

I/O10

35

I/O11

36

I/O12

38

I/O13

39

I/O14

40

I/O15

41

Vcc

6

Gnd

22

Gnd

37

OE

29

WE

13

UCAS

30

LCAS

31

RAS

14

Gnd

42

Vcc

1

Vcc

21

U4

TMS418169A

R10

33

/RD

R32

No mount

/CS0

/ECS0

/CS_Flash

m_/RAS

m_/CASH

m_/CASL

m_/WR
m_/RD

Flash_WR_Ready

12

13

11

U10D

74HC32F

9

10

8

U18C

74HC08

4

5

6

U18B

74HC08

Grit-Motor Gain

Carr-Motor Gain

Summary of Contents for CAMM-1 PRO CM-300

Page 1: ... 3 2 CARRIAGE WIRE_REMOVING 20 3 3 PINCH ROLLER_FIXING 23 3 4 CUTTER PROTECTION_FIXING 23 4 Adjustment 4 1 Special Tool 25 4 2 Service Mode 26 4 3 HOW TO UPGRADE FIRMWARE 28 4 4 TOOL HEIGHT ADJUSTMENT 29 4 5 SPACER BED ADJUSTMENT 31 4 6 TOOL PRESSURE ADJUSTMENT 34 4 7 WIRE TENSION ADJUSTMENT 37 4 8 MOTOR BALANCE ADJUSTMENT 39 4 9 CALIBRATION 42 4 10 SOFTLANDING ADJUSTMENT 45 4 11 SEPARATING KNIFE ...

Page 2: ...t the Symbols The symbol alerts the user to items that must never be carried out are forbidden The specific thing that must not be done is indicated by the design contained within the circle The symbol at left means not to touch The symbol alerts the user to things that must be carried out The specific thing that must be done is indicated by the design contained within the circle The symbol at lef...

Page 3: ...tes clearance About the Labels Affixed to the Unit These labels are affixed to the body of this product The following figure describes the location Electric charge Do not touch when power is on Turn off the primary power SW before servicing Torque kgf cm 8 The wiring terminal intended for connection of the protective earthing conductor associated with the supply wiring Do not disconnect the cable ...

Page 4: ... MEMO ...

Page 5: ...13 HINGE 006 11 21645101 HOOK INT SW CM 500 12 22535113 LABEL BLIND CM 500 NO 889 13 22535108 LABEL CAMM 1 PRO NO 873 14 22535107 LABEL CORPORATE MARK 15 22805285 ASS Y LCD CM 500 16 22665243 SHEET LCD CM 500 17 7450123020 PANEL BOARD ASS Y 18 22055356 PLATE F COVER CM 500 19 22055357 PLATE HINGE CM 500 20 22715149 SATY LCD BOARD CM 500 21 22715148 SATY PANEL BOARD CM 500 22 22075116 SET COVER SID...

Page 6: ...2 1 Structure Spare Parts 1 1 2 FRAME ...

Page 7: ...0 NO 892 31 22535115 LABEL G ROLLER20 CM500 NO 891 32 22535114 LABEL SET FILM CM 500 NO 890 33 22505122 LABEL WARNING FUSE REPLACE 347 34 21545135 PAD CUTTER CM 300 35 21545136 PAD CUTTER CM 400 36 21545137 PAD CUTTER CM 500 37 15229754 PAPER SENSOR 39 22055350 PLATE CABLE CM 500 40 22055353 PLATE SHUTTER L CM 400 41 22055348 PLATE SHUTTER L CM 500 42 22055349 PLATE SHUTTER R CM 500 43 22185348 RA...

Page 8: ...WITH BEARING 15 21975106 PULLEY HD42 2 S16 B30C35 5 16 22145122 SHAFT STAY NO 1 17 22145345 SHAFT PULLEY PNC 1860 18 22035318 STAND OF IDLE PULLEY 19 22135346 STOPPER CAM CM 500 20 21945119 WIRE CM 300 21 21945120 WIRE CM 400 22 21945121 WIRE CM 500 PARTS LIST Supplemental Parts Parts Name 1 BINDER T 18L 2 PIPE POLY 4X8X10 3 RING E RING ETW 6 4 SCREW BINDNG HEAD BC 2 3X8 5 SCREW BINDNG HEAD BC 3X4...

Page 9: ...22205134 HOLDER PEN 15 22285503 NUT PENHOLDER 16 22055350 PLATE CABLE CM 500 17 7450123040 REED SW BOARD ASS Y 18 21495115 SCREW BLADE SET CM 500 19 22175122 SPRING BACKUP PNC 960 20 22175154 SPRING BLADE UP CM 500 21 22175155 SPRING SCREW CM 500 22 22715150 STAY AUTO CUTTER CM 500 23 22715147 STAY CARRIAGE BOARD CM 500 PARTS LIST Supplemental Parts Parts Name 1 BUSH ROLL 2X4 2 BUSH ROLL 3X5 5 3 C...

Page 10: ...E 5AT WICKMANN 18 12559444 FUSE 5X20 SB4 100 117V 19 12189835 HOLDER FUSE BM SS I 14 20 22505244 LABEL FLASH LIGHTING NO E 582 21 22535117 LABEL POWER CM 500 NO 893 22 7450118000 MAIN BOARD ASS Y 23 7450120000 POWER BOARD ASS Y 24 13129170 POWER SW AJ7201B 25 22165162 SPACER BED LOWER CM 500 26 22165163 SPACER BED UPPER CM 500 27 7450123050 TRANS BOARD ASS Y 28 22455108U0 TRANSFORMER PW PNC 1860 2...

Page 11: ... 22175847 GRX 450 PINCHROLL 4 22145404 LEVER OF PINCH ROLL 5 22395125 MAGNET 6 22145831 PIN NO 1 7 22145832 PIN NO 2 214 832 8 22115722 PINCH ROLL FRAME 9 22175105 PINCH ROLL SPRING 10 22175877 PINCH ROLLER 11 22145616 PNC 900 SET LEVER 12 22175157 SPRING C P ROLLER CM 500 PARTS LIST Supplemental Parts Parts Name 1 RING E RING ETW 3 2 WASHER FLAT Cr 4 3X7X0 5 ...

Page 12: ...5297 ASS Y SHAFT SHEET PNS 400 3 22805299 ASS Y SHAFT SHEET PNS 500 4 22805296 ASS Y STOPPER SHEET ROLLER 5 22805298 ASS Y STAND LEG PNS 500 6 11819104 BOLT HEXAGON SOCKET HEAD6 70BC 7 21985119 BRACKET MOUNTINGFIXTURE PNS500 8 12159562 BUSH 5 2 L7 5 T0 4 9 12339109 CAP PNS 186 10 22605286 CARTON PNS 300 11 22605285 CARTON PNS 400 12 22605284 CARTON PNS 500 13 21665104 HANGER L PNS 186 14 21665105 ...

Page 13: ...y M B C G 1 0 6 9 2 M B C G 1 0 6 9 2 S O L D R I V E S z O z L y z D y R y I y V y E y M T D 2 0 0 5 M z T y z D y 2 y 0 y 0 y 5 y E E P R O M E y z E z P z R z O z M z 4 K b i t 4 K b i t D A D A P C M 5 5 P C M 5 5 1 6 M H z 1 z 6 z M z H z z z 4 9 1 5 2 M H z 4 9 1 5 2 M H z 1 6 M H z 1 6 M H z D A T A B U S D z A z T y z A y B y U y S y A D D R E S S B U S A z D z D y z R y E y S y S y B y U ...

Page 14: ...onds after the pen down before cutting Set OFF usually MAIN Flash Memory SUB EP ROM 2 VR 1 2 DESCRIPTION NO FUNCTION OFF ON 1 Model selection CM 500 2 Model selection CM 400 3 Model selection CM 300 4 Pen Down Wait Wait time OFF Wait time ON 5 Reserved 6 Reserved Always OFF 7 Reserved 8 Reserved VR No Description VR1 1KVR They are used for Pen Pressure VR2 Adjustment page 34 22KVR IC No Parts No D...

Page 15: ...CE1000p C23 CE1000p C24 CE1000p C25 CE1000p C26 CE1000p C27 CE1000p R3 470 R5 10K 1 3 2 JP1 DSP03 003 432T P1 P2 5 4 6 3 7 2 8 1 RA9 MNR34J5A101 5 4 6 3 7 2 8 1 RA10 MNR34J5A101 5 4 6 3 7 2 8 1 RA11 MNR34J5A101 5 4 6 3 7 2 8 1 RA12 MNR34J5A101 5 4 6 3 7 2 8 1 RA13 MNR34J5A330 5 4 6 3 7 2 8 1 RA14 MNR34J5A330 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN3 53014 1510 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CN4 53...

Page 16: ...2EF P10 1 2 3 4 5 10 9 8 7 6 RA16 EXBA10E103J 5 ifD7 ifD6 ifD5 ifD4 ifD3 ifD2 ifD1 ifD0 ifD7 ifD6 ifD5 ifD4 ifD3 ifD2 ifD1 ifD0 A1 2 A2 3 A3 4 A4 5 A5 6 A6 7 A7 8 A8 9 G 19 DIR 1 B1 18 B2 17 B3 16 B4 15 B5 14 B6 13 B7 12 B8 11 U16 74LS245 SOL SOL TO CARIAGE BOARD PC10 CE0 1u PC9 CE0 1u PC8 CE0 1u PC7 CE0 1u PC6 CE0 1u PC5 CE0 1u PC4 CE0 1u PC3 CE0 1u PC2 CE0 1u PC1 CE0 1u PC20 CE0 1u PC19 CE0 1u P...

Page 17: ...P8 47 YP9 48 YPA 49 YPB 50 YPC 51 YPD 52 YPE 55 YPF 56 U23 R15239219 R39 100K C48 PO0 01u 50V R45 8 2K R40 100K VR1 1KVR R44 100K VR2 20KVR C47 CE1000p 3 2 1 4 11 U25A BA10324A 5 6 7 U25B BA10324A DX0 DX1 DX2 DX3 DX4 DX5 DX6 DX7 DX8 DX9 DX10 DX11 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 O M G L RA23 EXBM16D8AL DA0 DA0 DA1 DA2 DA3 DA4 DA5 DA6 DA7 DA1 DA2 DA3 DA4 DA5 DA6 DA7 xpha xphb ypha yphb xpha x...

Page 18: ...18 1SS130 5 6 7 U5B M5220L R7 1K1 R8 1K1 R9 1K1 R29 2 2K C12 PO0 022u 50V C16 PO0 01u 50V C17 PO0 01u 50V R34 4 7K CP2 CE0 1u 1 2 CN1 5566 02A EN 11 IN1 5 IN2 7 VREF 9 BOOT1 4 OUT1 3 OUT2 1 BOOT2 8 SENSE 10 VS 2 GND 6 U11 L6203 D3 S2L20U C4 CE0 022u C5 CE0 022u C6 No mount R11 0 33 2W R13 No mount D4 S2L20U R15 1K C8 CE0 22u C10 CE0 1u 2 1 3 Q1 DTA114EF 2 1 3 Q9 DTC114EF C24 PO0 1u 50V R43 1K R44 ...

Page 19: ...E0 1u C36 CE0 1u VI 1 GND 2 VO 3 U14 AN7815F VI 2 GND 1 VO 3 U15 AN7915F C37 CE0 1u C38 CE0 1u C44 470u 25V C45 470u 25V 1 1 6 6 2 2 7 7 3 3 8 8 4 4 9 9 5 5 10 10 CN3 5566 10A C39 NON 1 2 FS7 PFC5000 1 2 FS8 PFC5000 F6 CEE 5AT 3 1 2 4 D27 D5SBA20 F2 CEE 2AT 1 2 FS9 PFC5000 1 2 FS10 PFC5000 C46 10000u 63V R63 3 3K 2W R59 22K R60 22K 2 1 3 Q10 DTC114EF R61 NON R62 NON 2 1 3 Q11 NON 1 2 3 Q3 2SB1551 ...

Page 20: ... B8 11 U1 74LS245 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CN3 IL FPC 26ST N C3 10u 25V FL1 FL2 FL3 FL4 FL5 FL6 FL7 FL8 FL9 FL10 FL11 R2 3 3K R3 3 3K R4 3 3K R5 1K R6 1K R7 1K R8 33 R9 33 R10 33 R11 33 R12 33 R13 33 R14 33 R15 33 R19 R20 R21 R22 R23 R24 R25 R26 10K R16 33 R17 33 R18 33 D2 1SS355 D3 1SS355 D4 1SS355 D5 1SS355 D6 1SS355 R27 330 PLED0 PLED1 SK0 SK1 KD0 KD1...

Page 21: ...RIAGE BOARD and disconnect the PINCH ROLL SENSOR WIRE SOLENOID WIRE and CARRIAGE CABLE CARRIAGE COVER WASHER CARRIAGE BOARD CARRIAGE CABLE PINCH ROLL SENSOR WIRE SOLENOID WIRE Replacement Parts Necessary Adjustment MAIN BOARD 1 Initialize 2 Select Model Type by DIP SW on Main Board 3 Upgrade Firmware 4 Tool Pressure Adjustment 5 Calibration 6 Auto Cutter Adjustment POWER BOARD 1 Motor Balance Adju...

Page 22: ...ATING KNIFE from TOOL CARRIAGE 6 Remove the PINCH ROLL SENSOR 7 Fix the SEPARATING KNIFE to the new TOOL CARRIAGE by pushing the SEPARATING KNIFE STAY against the groove part of CARRIAGE BASE as shown in the figure TOOL CARRIAGE SEPARATING KNIFE PINCH ROLL SENSOR SEPARATING KNIFE GROOVE It is necessary to prepare a soldering iron or pin disconnector to remove PINCH ROLL SENSOR ...

Page 23: ...LE to the CARRIAGE BOARD Then fix it to the CARRIAGE BOARD STAY 11 Carry out the following adjustments 1 TOOL HEIGHT ADJUSTMENT 2 TOOL PRESSURE ADJUSTMENT 3 SEPARATING KNIFE ADJUSTMENT PINCH ROLL SENSOR TOOL CARRIAGE CARRIAGE BOARD CARRIAGE CABLE PINCH ROLL SENSOR WIRE SOLENOID WIRE It is necessary to prepare a soldering iron or pin disconnector to fix PINCH ROLL SENSOR ...

Page 24: ...REW B SCREW A CARRIAGE WIRE 1 Remove the GUIDE RAIL COVER LEFT RIGHT SIDE COVER and TOOL CARRIAGE 2 Loosen SCREW A and SCREW B in order to loosen the CARRIAGE WIRE TENSION 3 Remove the CARRIAGE WIRE from the DRIVE PULLEY 4 Remove the CARRIAGE MOTOR CARRIAGE MOTOR ...

Page 25: ...BASE 6 Loosen the 4 screws and pull out the CARRIAGE WIRE and replace it with new one SCREWS CARRIAGE WIRE 7 Fix the DRIVE PULLEY to the MOTOR BASE by aligning it against the SHAFT STAY 8 Fix the CARRIAGE MOTOR by checking the backlash DRIVE PULLEY DRIVE PULLEY CARRIAGE MOTOR ...

Page 26: ...m to the top 10 Rotate the DRIVE PULLEY until the CARRIAGE WIRE comes to its center DRIVE PULLEY ASSEMBLY CARRIAGE WIRE DRIVE PULLEY ASSEMBLY 11 Fix the TOOL CARRIAGE at the center part of the GUIDE RAIL and adjust the WIRE TENSION CARRIAGE WIRE Make sure that the CARRIAGE WIRE doesn t cross over ...

Page 27: ... for the middle one Red Marking 1 Put the CUTTER PROTECTION by leaving the equal space at both ends of the BED 3 4 CUTTER PROTECTION_FIXING 2 Make sure that the CUTTER PROTECTION is not bumpy by pushing it with your finger CUTTER PROTECTION Red marking is put on the outside surface of left and right PINCH ROLLERs to show the direction ...

Page 28: ...24 3 Replacement of Main Parts 3 MEMO ...

Page 29: ... name TENSION GAUGE 300g Tool Pressure Adjustment Purpose Tool No ST 006 Tool name WHITE DUMMY PEN Tool Height Adjustment Purpose Spacer Bed Adjustment Tool Pressure Adjustment Tool No ST 011 Tool name TENSION METER Wire Tension Adjustment Purpose Tool No ST 012 Tool name DIAL TENSION METER DT 30 30g Tool Pressure Adjustment Purpose ...

Page 30: ...key MENU key MENU key MENU key MENU key MENU key MENU key vice mode MA120 B110 Displays FLASHROM version Service mode ROM MA120 B110 M main B Boot Grit calibration 0 00 0 10 Car calibration 0 00 0 10 Slider AD 128 400 400 Stop ENTER 1 1 Start ENTER Force adjust UP 20g Force adjust DOWN 20g Cutter Pen Grit Carriage ENTER key Select tool Cutter Pen F 0 R 0 P 0 Carr 0 Cover 0 MENU key MENU key Cut AT...

Page 31: ...MATION Turn on the powr while pressing key This is for adjusting AUTO CUTTER ADJUSTMENT LANGUAGE SELECTION Turn on the powr while pressing MENU key ENGLISH JAPANESSE GERMAN FRENCH SPANISH ITALIAN Press ENTER key to save settings ENTER CAMM 1 PRO SERIES SYSTEM REPORT MODEL 0500 ROM VER A120 BOOT VER 110 DIPSW 00000001 LANDINGWAIT OFF FACTORY PARAMETER FACT CALIB CARR 0 00 GRIT 0 00 LANDINGADJ CUT A...

Page 32: ...with MS DOS 3 PARALLEL CABLE Move the TOOL CARRIAGE fully to the right end Turn power on and press the SETUP key within 1 second 3 Press SETUP key while pressing and keys Then press ENTER key 4 Open the download BAT from MS DOS Type download and press RETURN key PC starts to send the FIRMWARE to CM500 400 300 Turn off the power when completed ENTER key Some PCs can not use the BAT FILE Please refe...

Page 33: ...OWN at both left and right ends of the GRIT ROLLER The MIDDLE PINCH ROLLER should be UP 3 Cover the FRONT REAR PAPER SENSORs with paper and switch on the COVER SW 4 Turn on the power Select ROLL with and keys and press the ENTER key Then press the SETUP key ENTER SETUP ST 006 WHITE DUMMY PEN PINCH ROLLER MIDLE PINCH ROLLER PINCH ROLLER GRIT ROLLER PAPER SENSOR PAPER COVER SW ...

Page 34: ... is the smallest among the 5 positions 3 positions for CM 300 with and keys Press the MENU key 3 times TOOL CARRIAGE 6 Adjust the Adjusting Screw so that the clearance between the pen tip and the BED would be 2 4 2 6 mm 7 Make sure the clearance is 2 4 3 0 mm at other 4 positions 2 positions for CM 300 If not proceed to SPACER BED ADJUSTMENT BED WHITE DUMMY PEN ...

Page 35: ...T 2 Remove the GUIDE RAIL COVER and the CARRIAGE COVER and fix the WHITE DUMMY PEN ST 006 on the TOOL CARRIAGE 3 Put the PINCH ROLLERs DOWN at both left and right ends of the GRIT ROLLER The MIDDLE PINCH ROLLER for CM 500 400 should be UP 4 Remove both FRONT REAR APRONs Cover both FRONT REAR PAPER SENSORs with paper and switch on the COVER SW ST 006 WHITE DUMMY PEN PINCH ROLLER MIDLE PINCH ROLLER ...

Page 36: ...IN SET by pressing the MENU key 3 times Press the MENU key 3 times 7 Loosen the 2 screws shown in the figure SCREWS SCREWS 8 Adjust the 2 screws shown in the figure so that the clearance between the pen tip and the BED would be 2 4 3 0 mm at 5 positions 3 positions for CM 300 by moving the TOOL CARRIAGE with and keys SCREWS TOOL CARRIAGE ...

Page 37: ...33 4 Adjustment 4 9 Secure the 2 screws shown in the figure with nut NUT NUT SCREW SCREW 10 Tighten the 2 screws SCREW SCREW 11 Adjust TOOL HEIGHT again ...

Page 38: ...OLLERs DOWN at both left and right ends of the GRIT ROLLER The MIDDLE PINCH ROLLER should be UP 3 Turn off the power and move the TOOL CARRIAGE to the positions where the TOOL HEIGHT was adjusted 4 Remove the FRONT APRON and set the VR1 and VR2 on the MAIN BOARD at the center MAIN BOARD VR1 VR2 ST 006 WHITE DUMMY PEN PINCH ROLLER MIDLE PINCH ROLLER PINCH ROLLER GRIT ROLLER ...

Page 39: ...eys keys 7 Move the pen DOWN by pressing the ENTER key Pen can be moved UP and DOWN by pressing the ENTER key ENTER key 8 Adjust VR1 on the MAIN BOARD so that the pressure would be 26 30gf when pen tip leaves the BED MAIN BOARD VR1 ST 012 BED 5 Move the TOOL CARRIAGE fully to the right end Turn power on and press the SETUP key within 1 second ...

Page 40: ...DOWN keys ENTER key 11 Adjust VR2 on the MAIN BOARD so that the pressure would be 199 200gf when pen tip leaves the BED VR2 MAIN BOARD 12 Change the pressure to 20g again and make sure the pressure is 26 30gf If not re adjust it ST 002 BED ST 012 BED 9 Press the ENTER key and move the pen UP ENTER key ...

Page 41: ...off the power and move the TOOL CARRIAGE to the left end PEN CARRIAGE SCREW A SCREW B ST 011 TENSION METER 2 Loosen SCREW A 3 Measure the tension with the TENSION METER ST 011 at the center 4 Adjust the tension with SCREW B so that it will be 12 14 pounds ...

Page 42: ...check the tension again after moving the TOOL CARRIAGE back and forward in a whole distance for 10 times If the tension changes re adjust it 6 Tighten SCREW A after the adjustment 7 Check the tension again If the tension becomes out of the specification re adjust it ...

Page 43: ...E ADJUSTMENT CCW CW Ex 1 Ex 2 Offset Gain Command Feedback Servo Motor CPU Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction Motor tries to follow the instruction from the CPU Difference between the actual rotation and the instruction could be adjusted with the Motor Balance GAIN Adjustment If the difference is small GAIN is small motor becomes very sensitive As ...

Page 44: ...on of the MOTOR 4 Adjust OFS 1 on the POWER BOARD ASSY so that the difference of the X absolute values will be less than 3 And OFS 2 for Y axis X Y OFS 2 OFS 1 5 Adjust GAIN 1 on the POWER BOARD so that the X absolute values will be 400 404 And GAIN 2 for Y axis X Y GAIN 2 GAIN 1 2 Move the TOOL CARRIAGE fully to the right end Turn power on and press the SETUP key within 1 second ...

Page 45: ...41 4 Adjustment 4 6 Check the displayed values If the difference of the absolute values are more than 3 repeat adjustment from procedure 2 ...

Page 46: ...the 0 25 mm Standard Ceramic Pen to the TOOL CARRIAGE and set A2 size paper on the machine 4 Press SETUP key while pressing and keys to enter the SERVICE MODE And select Calib with and keys and press the ENTER key LEFT FRAME 3 Move the TOOL CARRIAGE fully to the right end Turn power on and press the SETUP key within 1 second ...

Page 47: ...amount can be calculated with the formula shown in the PROCEDURE 7 by using this figure 400mm 400mm 8 Calculate the amount to be calibrated by using the right formula CA Calibrating Amount CL Commanded Length 400 mm ML Measured Length FORMULA CA CL ML ML x 100 FOR EXAMPLE When ML is 399 8 mm 400 mm 399 8 mm 399 8 mm x 100 0 05 5 Start Test Draw Mode by pressing the SETUP key SETUP key ...

Page 48: ...ys and press the SETUP key to save settings Calibrating range is 0 20 0 20 in an increment of 0 01 11 Make sure to re write the amount on the sticker after calibration 9 Select the directions GRIT ROLLER or CARRIAGE to be calibrated It can be selected by and keys ...

Page 49: ...upward before putting the tool pressure and lands the tool smoothly By using Landing in Service Mode time being taken to put the pressure downwards ATK and upwards BRK can be adjusted 1 Check and make sure that the Tool Height and Tool Pressure are adjusted It is not necessary to adjust SOFTLANDING if Tool Height and Tool Pressure are adjusted correctly This adjustment should be carried out only w...

Page 50: ...5 Select Cutter with and keys and press the ENTER key Press TEST key and then ENTER key to start the LANDING CUT TEST 6 LANDING CUT TEST can be paused by pressing the ENTER Then press MENU key to move to the adjustment menu ENTER key MENU key 3 Move the TOOL CARRIAGE fully to the right end Turn power on and press the SETUP key within 1 second ...

Page 51: ...decrease the BRK with and keys Then press the ENTER key to save settings 9 Try LANDING CUT TEST again and check the result In case of problem re set ATK and BRK 7 In case of pen bouncing problem increase the ATK and decrease the BRK with and keys Then press the ENTER key for save settings ...

Page 52: ... 11 SEPARATING KNIFE ADJUSTMENT 3 Enter the KNIFE TEST MODE by pressing the TEST key ENTER key TEST key select knock ENTER key 4 Press ENTER key to carry out the KNIFE TEST TOOL CARRIAGE will move to the left and SEPARATING KNIFE becomes DOWN 1 Move the TOOL CARRIAGE fully to the right end Turn power on and press the SETUP key within 1 second ...

Page 53: ...s than 0 5 mm change the value to the plus with key Then press ENTER key to save the settings 8 Re check and make sure that the clearance is 0 5 1 0 mm by carrying out the KNIFE TEST MODE If not re adjust the position TEST key ENTER key KNIFE TEST 5 Move the SEPARATING KNIFE PLATE fully to the right with your hand and check and make sure that the clearance with the STOPPER is 0 5 1 0 mm STOPPER 0 ...

Page 54: ...50 4 Adjustment 4 9 Press ENTER key to move the TOOL CARRIAGE to the right side Make sure that SEPARATING KNIFE won t be in UP position during the movement If it does re adjust the position ...

Page 55: ...ngth Displayes Error Message SETUP LED flashes Displayes Error Message Displays Error Message Displays Error Message Displays Error Message OK OK CLOSED OK OK OK NG NG OPENED NG NG NG NO FIRMWARE CLOSE THE COVER Displays sheet selection Checks pinch roller position Sheet Set Error Set Sheet Again Change Pinch Roller Position Sheet Set Error Set Sheet Again Carriage moves to the origin Ready to cut...

Page 56: ...tects whether the media is set or not FRONT PAPER SENSOR It detects the front edge of the media and also whether the media is set or not When ROLL is selected either one of the Front or Rear Paper Sensor detects whether the media is set or not PINCH ROLL SENSOR It detects the PINCH ROLLER POSITION CARRIAGE LIMIT SENSOR It detects the CARRIAGE LIMIT COVER SWITCH It detects whether the FRONT COVER i...

Page 57: ...place U10 U11 on POWER BOARD Is MOTOR BALANCE adjusted correctly Is the FUSE blown up Is MOTOR DRIVER IC OK YES YES NO Replace U7 U8 on POWER BOARD Is MOTOR CONTROLLER IC OK NO YES Replace U14 on POWER BOARD Is 15V regulator IC OK YES NO Replace U15 on POWER BOARD Is 15V regulator IC OK NO YES Replace POWER BOARD Is POWER BOARD OK YES NO Replace the MOTOR Is MOTOR OK YES Replace the BLADE HOLDER F...

Page 58: ...YES Fix the Pen Holder Fix the TOOL CARRIAGE Replace the TOOL CARRIAGE Is the blade worn out Bearing inside the blade holder rotates smoothly Does pen move up down smoothly YES Is holder part of TOOL CARRIAGE loose NO Is TOOL CARRIAGE loose NO YES YES YES Replace the CUTTER PROTECTION Is there scratch on CUTTER PROTECTION NO Adjust Tool Height Is Tool Height adjusted correctly NO NO YES Adjust Too...

Page 59: ...atch Carriage 1 Carriage Loosen 2 Cutter Holder Loosen Cutter Pen 1 Bearing Rotation of the Bearing Description Life Confirmation PAD CUTTER CM 500 On demand PAD CUTTER CM 400 On demand PAD CUTTER CM 300 On demand Check Points Confirmation Floil G 474C X DRIVE GEAR OK Cleaning Lubrication Y DRIVE GEAR OK Cleaning Lubrication Molycoeat EM 50L Top part of GUIDE RAIL OK Cleaning Lubrication Check Poi...

Page 60: ...MM GLIII mode1 mode2 Switches Power switch Pen force slider Control switches MENU ENTER TEST SETUP PAUSE SHEET CUT LED POWER LED SETUP LED PAUSE LED Display Liquid crystal display unit 16 character by 2 lines Power consumption 1 0 A 117 V 0 5 A 220 230 V 0 5 A 230 240 V Acoustic noise level Cutting mode under 62 dB A Standby mode under 40 dB A According to ISO 7779 Dimensions Main unit CM 500 1586...

Page 61: ...he rear and on the inner sheet hanger Side margins 25 mm 1 or more for both the left and right margins Front margin 25 mm 1 or more After loading the material using the display menu to select EDGE as the material type automatically sets a front margin of 25 mm 1 Use of the display menu s AREA function to perform feed of the material length plus 0 2 m and set the material correctly Cutting of the f...

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Page 63: ...CM 500 400 300 ...

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