Roland CAMM-1 Pro PNC- 1410, Service Notes

Page 1: ...rvo motor Maximum cutting area PNC 1860 1195 mm W x 24998 mm L 47 x 984 1 8 PNC 1410 889 mm W x 24998 mm L 35 x 984 1 8 PNC 1210 585 mm W x 24998 mm L 23 x 984 1 8 Acceptable material widths PNC 1860...

Page 2: ...NO 3Voltage 4Power consumption 5CAMM 1 CAUTION LABEL No 453 5 4 3 1 2 Indicates tightening torque Torque Indicates amout for Pen Pressure and Tension Indicates clearance Electric charge Do not touch...

Page 3: ...C 1410 3 SCREW BINDING HEAD BC 3X8 22025147 COVER FRONT PNC 1860 4 SCREW BINDING HEAD FW Ni 3X8 3 22025150 COVER RAIL PNC 1210 5 SCREW DOUBLE SEMS BC 3X6 22025158 COVER RAIL PNC 1410 6 SCREW DOUBLE SE...

Page 4: ...1410 22025144 COVER GUIDE F PNC 1860 1 0 22025145 COVER GUIDE R PNC 1210 22025160 COVER GUIDE R PNC 1410 22025143 COVER GUIDE R PNC 1860 1 1 22435108SZ FAN MOTOR 1 2 22115570 FRAME L PNC 1860 1 3 2211...

Page 5: ...N PNC 1860 18 21975106 PULLEY HD42 2 S16 B30C35 5 19 12179723 PULLEY WITH BEARING 20 22145122 SHAFT STAY NO 1 21 22145345 SHAFT PULLEY PNC 1860 22 22035318 STAND OF IDLE PULLEY 23 22145170 STAY COVER...

Page 6: ...SEMS BC 3X8 23475122 CABLE CARD 8P 1930L BB 3 SCREW DOUBLE SEMS BC 3X10 23475121 CABLE CARD 8P 2230L BB 4 SCREW PAN HEAD Cr 2X4 3 7393321030 CARRIAGE BOARD ASS Y 5 SCREW HEXAGONAL CAP BC 4X6 4 2204539...

Page 7: ...NC 1860 6 SCREW DOUBLE SEMS BC 3X8 5 12559567 FUSE 7 SCREW DOUBLE SEMS Cr 4X8 6 12559574 FUSE 8 SCREW OVAL HEAD BC 3X8 7 12559444 FUSE 5 X 20 SB4 TIME RAG 100 117V 9 NUT HEXAGONAL Cr M4 8 12559570 FUS...

Page 8: ...P ROLLER M PNC 1860 1 SCREW TP BINDING HEAD BC 3X6 2 22805131 ASS Y P ROLLER L R PNC 1860 2 WASHER FLAT Cr 4X7X0 5 3 22175847 GRX 450 PINCHROLL 3 ERING ETW 3 Cr M3 4 22145404 LEVER OF PINCH ROLL 5 22...

Page 9: ...CN2 CARIAGE MOTOR GRIT MOTOR CN6 CN5 CN3 TRANSE BOARD PNC 1860 1410 uses two FAN MOTORS PNC 1210 uses only one on CN5 PARTS LIST Main Parts Parts No Parts Name Parts No Parts Name 1 23465157 CABLE AS...

Page 10: ...2 Model Selection PNC1410 3 Model Selection PNC1210 4 Pen Down Wait Wait time ON Wait time OFF 5 Reserved 6 Reserved Always OFF 7 Reserved 8 Reserved 1DIP SW BIT 4 is a function to make the pen wait f...

Page 11: ...PA14 67 IRQ1 DREQ0 PA13 66 IRQ0 DACK0 PA12 65 PA11 64 PA10 62 PA9 IRQOUT AH 61 PA8 BREQ 60 PA7 BACK 58 WDTOVF 75 RESET 76 A21 45 A20 44 A19 43 A18 42 A17 40 A16 39 A15 37 A14 36 A13 35 A12 34 A11 33 A...

Page 12: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CN2 IL FPC 26ST N 1 2 3 CN9 IL S2T2 03EF 1 2 CN10 IL S2T2 02EF 1 2 3 4 CN11 IL S2T2 04EF P10 1 2 3 4 5 10 9 8 7 6 RA16 MNR35J5ASJ103...

Page 13: ...4 25 26 27 30 31 57 58 59 60 32 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48 49 50 51 52 55 56 U23 R39 100K C48 CE0 01u R45 8 2K R40 100K VR1 1KVR R44 100K VR2 22KVR C47 CE1000p 3 2 1 4 11 U25A BA1032...

Page 14: ...3 1SS130 15mm 10mm 10mm 122 103 683 472 681 333 104 102 104 10KVR M5220L NJU201A 104 103 472 122 681 103 683 102 104 10KVR 333 104 103 1SS130 1SS130 1SS130 103 10mm 15mm 15mm 10mm M5220L 10mm 10mm 10m...

Page 15: ...7 U3B M5220L D15 1SS130 D16 1SS130 R22 10K R5 10K2 R6 10K2 D17 1SS130 D18 1SS130 5 6 7 U5B M5220L R7 1K1 R8 1K1 R9 1K1 R29 2 2K C12 PO0 022u 50V C16 PO0 01u 50V C17 PO0 01u 50V R34 4 7K CP2 CE0 1u 1 2...

Page 16: ...2 1000u 35V C43 1000u 35V C35 CE0 1u C36 CE0 1u VI 1 GND 2 VO 3 U14 AN7815F VI 2 GND 1 VO 3 U15 AN7915F C37 CE0 1u C38 CE0 1u C44 470u 25V C45 470u 25V 1 1 6 6 2 2 7 7 3 3 8 8 4 4 9 9 5 5 10 10 CN3 55...

Page 17: ...S130 1SS130 1SS130 1SS130 1SS130 1SS130 273 331 10mm EVQ22707K IL S 02P S2L2 EF PANEL BOARD MADE IN JAPAN MADE IN JAPAN SUB1 4 TRANSE BOARD SUB 4 4 GND I F BOARD MADE IN JAPAN SUB2 4 CARIAGE BOARD SUB...

Page 18: ...LC J25SAF 20L9 C1 10 C1 12 C2 13 C2 14 V 11 V 15 T1OUT 2 R1IN 7 T2OUT 1 R2IN 3 T3OUT 24 R3IN 23 T4OUT 20 R4IN 16 T1IN 5 R1OUT 6 T2IN 18 R2OUT 4 T3IN 19 R3OUT 22 T4IN 21 R4OUT 17 VCC 9 GND 8 U3 MAX238C...

Page 19: ...PEN CARRIAGE ASSEMBLY WASHER CARRIAGE CABLE CARRIAGE BOARD ASS Y CARRIAGEBOARD STAY Replacement Parts Necessary Adjustment CARRIAGE MOTOR ASSEMBLY Motor Backlash Adjustment Wire Tension Adjsutment Mot...

Page 20: ...tions shown in the figure Make sure that the pen tip lands within 0 5 mm from the center of the CUTTER PROTECTION If not fix the PEN CARRIAGE ASSEMBLY again Make sure there is no looseness in the PEN...

Page 21: ...G 1 2 3 4 Remove the PEN CARRAIGE ASSEMBLY Page 17 Loosen the SCREW A and SCREW B in order SCREW B SCREW A Remove the CARRIAGE WIRE as shown in the figure CARRIAGE WIRE Loosen the SCREW fixing the CAR...

Page 22: ...20 3 Replacement of Main Parts 3 5 Remove the DRIVE PULLEY ASSEMBLY SCREW DRIVE PULLEY ASSEMBLY 6 Loosen the SCREWS A shown in the figure and pull out the CARRIAGE WIRE SCREWS A CARRIAGE WIRE...

Page 23: ...the SCREW A for the SHAFT STAY until the PULLEY SHAFT makes contact with the SHAFT STAY Tighten the SCREWS B Fix the CARRIAGE WIRE to the DRIVE PULLEY ASSEMBLY Page 22 Fix the DRIVE PULLEY ASSEMBLY to...

Page 24: ...PULLEY ASSEMBLY 3 Fix the DRIVE PULLEY ASSEMBLY to the machine Page 21 4 Fix the CARRIAGE MOTOR by checking the backlash Be careful with the direction of the IDLE PULLEY in case of removing it 3 3 CA...

Page 25: ...IL Move the PEN CARRIAGE ASSEMBLY back and forward in a whole distance to remove the slack in the CARRIAGE WIRE 8 Adjust the Wire Tension Page 37 Wind the CARRIAGE WIRE around the DRIVE PULLEY ASSEMBL...

Page 26: ...CUTTER PROTECTION 2 Make sure the CUTTER PROTECTION is not bumpy by pushing it with your finger Tapered type is used for left and right PINCH ROLLERS Be careful when replacing them Flat type is used f...

Page 27: ...No ST 006 Tool name WHITE DUMMY PEN Tool Height Adjustment Purpose Spacer Bed Adjustment Pen Pressure Adjustment Tool No ST 011 Tool name TENSION METER Purpose Wire Tension Adjustment Tool No ST 012...

Page 28: ...MENU key MENU key MENU key MENU key MENU key vice mode ver1 10 Displays EPROM version User initialize NO YES Data which has been set by the user inside the EEROM will be initialized Turn on the power...

Page 29: ...EC No VS FS OFST UPVS QUALITY 1 40 70 2 3 4 5 6 7 8 ROTATE OFF SMOOTHING ON DISP UNIT MACHINE AREA UNIT METER CALIB CARR 0 00 CALIB GRIT 0 00 AREA LEN 1 5m PREFEED OFF I O AUTO PROTOCOL 19200 HANDSHAK...

Page 30: ...e PEN CARRIAGE 3 Cover the PAPER SENSOR with paper and switch on the COVER SW 4 Turn on the power and select ROLL with keys And push ENTER key then the SETUP key ENTER PRESS SETUP KEY SELECT SHEET ROL...

Page 31: ...3 positions for PNC 1210 Directed by arrows with the keys WIDTH LENGTH MENU ORIGIN SET ENTER 0 0 Press the MENU key three times Adjusting Screw BED PEN CARRIAGE 7 Make sure the clearance is 2 4 3 0 m...

Page 32: ...ds of the GRIT ROLLER The MIDDLE PINCH ROLLER for PNC 1860 1410 should be UP Remove both FRONT and REAR APRONS PINCH ROLLER MIDDLE PINCH ROLLER PINCH ROLLER GRIT ROLLER ST 006 WHITE DUMMY PEN This adj...

Page 33: ...e the clearance between the pen tip and the BED is the biggest It can be moved with and keys after selecting ORIGIN SET menu 8 Loosen the SCREWS A shown in the figure Cover the PAPER SENSOR with paper...

Page 34: ...e SCREWS A at the side Adjust the Screw B so that the clearance between the pen tip and the BED would be 2 4 3 0 mm at 5 positions 3 positions for PNC 1210 Directed by arrows NUT SCREW B SCREW A SCREW...

Page 35: ...OFFSET with 20 g adjustment and GAIN with 200 g adjustment of the Pen Pressure Adjustment 1 2 Put the PINCH ROLLERS DOWN at both left and right ends of the GRIT ROLLER The MIDDLE PINCH ROLLER for PNC...

Page 36: ...ECT SHEET ROLL EDGE PIECE SETUP LOADING SHEET ROLL 5 7 Remove the FRONT APRON and put VR1 and VR2 which are on the MAIN BOARD ASS Y at the center Move the PEN CARRIAGE to the position where the Tool H...

Page 37: ...e adjust up 20g Press the right key four times 9 10 Adjust VR1 on the MAIN BOARD ASS Y so that the pressure would be 26 30 gf when pen tip leaves the BED 11 Push the ENTER key Pen will be in UP positi...

Page 38: ...up 20g ENTER Force adjust up 200g Force adjust down 200g 13 14 Change the pressure to 20 g again and make sure the pressure is 26 30 gf If not re adjust it Adjust VR2 on the MAIN BOARD ASS Y so that t...

Page 39: ...tension with the TENSION METER ST 011 at the center 4 Adjust the tension with SCREW B so that it will be 12 14 pounds 4 7 Wire Tension Adjustment Turn off the power and move the PEN CARRIAGE to the le...

Page 40: ...n SCREW A after the adjustment 7 Check the tension again Make sure to check the tension again after moving the PEN CARRIAGE back and forward in a whole distance If the tension changes re adjust it GUI...

Page 41: ...ecomes dull to the instruction And as a result cutting quality will be damaged Motor Balance OFFSET Adjustment is used to adjust the GAIN for CW and CCW directions to be equal Ex 1 in the figure shows...

Page 42: ...t GAIN 1 so that the X absolute values will be 400 404 And also adjust GAIN 2 for Y absolute values 396 402 Stop ENTER Y X Y X 400 400 Stop ENTER OFS 2 OFS 1 GAIN 2 GAIN 1 2 Enter the Service Mode by...

Page 43: ...he 0 25 ink pen to the PEN CARRIAGE 3 Enter the Service Mode by turning on the power while pressing and keys Select Calib with keys and push the ENTER key 4 Start Test Draw Mode by pushing the SETUP k...

Page 44: ...CE PRESS SETUP KEY LOADING SHEET PIECE Select PIECE with key And push ENTER key then the SETUP key Paper will be loaded Push the TEST key PNC starts drawing as shown in the figure Measure the distance...

Page 45: ...calibration If there is an error in a select Carriage and push the ENTER key If b select Grit Grit calibration 0 02 0 02 ENTER Select axis Grit Carriage Car calibration 0 06 0 06 ENTER Select axis Gri...

Page 46: ...Landing in Service Mode time being taken to put the pressure downwards ATK and upwards BRK can be adjusted Pen Height Time Bed ATK BRK Pen Down Pressure Pen Up Pressure Pen Pressure 1 2 Set the vinyl...

Page 47: ...ys and push the ENTER key Push TEST key and then ENTER key Landing Cut Test will start 6 In case of pen bouncing problem increase the ATK and decrease BRK with and keys Then push the ENTER key for set...

Page 48: ...the landing is delayed decrease the parameter of ATK and increase BRK with and keys Then push the ENTER key for setting 8 Try Landing Cut Test again and check the result In case of problem re set ATK...

Page 49: ...47 5 Supplemental Information 5 5 1 OPERATIONAL SEQUENCE 5 Supplemental Information...

Page 50: ...detects whether the media is set or not Cover Switch It detects whether the Front Cover is open or close Front Paper Sensor It detects the front edge of the media and also whether the media is set or...

Page 51: ...e than that permissible Appears if a framing error parity error or overrun error occurs at the time of data reception There is a problem with one of these settings Baud Rate Parity Stop Bits or Data B...

Page 52: ...0 1210 must be made correctly in order to match the settings your computer is set to use Appears if the I O buffer has overflowed There is a problem with the connecting cable or the settings for Heand...

Page 53: ...is displayed on the screen Cutting restarts when the cover is closed This is displayed when the material has been loaded at a position where the sheet sensor does not function Shows motor error status...

Page 54: ...K Is OP AMP OK Is 15V regulator IC OK Adjust Motor Balance P 39 Replace U10 U11 on POWER BOARD ASS Y Replace U7 U8 on POWER BOARD ASS Y YES NO NO NO YES YES Is 15V regulator IC OK YES Replace U14 on P...

Page 55: ...BLE Is carraige solenoid OK Is there cut line in solenoid wire Is solenoid driver IC OK Replace CARRAIGE CABLE Replace the PEN CARRIAGE NO YES NO YES YES NO Is Pen Pressure adjusted correctly NO Repla...

Page 56: ...e blade holder Replace the PEN CARRIAGE NO YES NO NO YES YES Is Pen Holder loose NO Replace CUTTER PROTECTION YES NO Fix the Pen Holder YES Is MAIN BOARD ASS Y OK Replace MAIN BOARD ASS Y NO Is PEN CA...

Page 57: ...vinyl sheet set correctly Is GRIT ROLLER clean Is PINCH ROLLER worn out Set vinyl sheet correctly Clean the GRIT ROLLER Replace the PINCH ROLLER YES NO NO YES YES NO Is GRIT ROLLER loose YES Fix the...

Page 58: ...blade Replace the blade holder YES NO YES NO NO YES Is Pen Holder loose NO Fix the Pen Holder YES Is Motor Backlash adjusted correctly Adjust Motor Backlash NO Is PEN CARRIAGE loose Is Tool Height ad...

Page 59: ...ersion 2 Panel Switch 3 Carriage Grit Compensation 4 Cutting Test Wavy lines Distorted figure Pen Bouncing Noise Pen Pressure Media Shifting Quality of corners 5 Connection check with Customer s PC Ch...

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Page 61: ...PNC 1860 1410 1210...