Roller Akku-Disc 100 22 V Instruction Manual Download

Page: 14 / 64

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2. Start-up

CAUTION

Transport weights above 35 kg must be carried by at least 2 persons.

2.1. Electrical connection

WARNING

Caution: Mains voltage present! Before connecting the pipe cutting machine or

the rapid charger, check whether the voltage given on the rating plate corresponds

to the mains voltage. On building sites, in a wet environment, indoors and outdoors

or under similar installation conditions, only operate the pipe cutting machine on

the mains with a fault current protection switch (FI switch) which interrupts the power

supply as soon as the leakage current to earth exceeds 30 mA for 200 ms.
Batteries (Fig. 1 (19))

Total discharging by undervoltage

The Li-Ion batteries may not drop below a minimum voltage because otherwise

the battery could be damaged by “total discharge”, see graduated charging state

display. The cells of the ROLLER’S Li-Ion battery are delivered pre-charged to

approx. 40%. Therefore the Li-Ion batteries must be charged before use and

recharged regularly. Failure to observe this regulation of the cell manufacturer

can lead to damage to the Li-Ion battery by total discharging.

Total discharging due to storage

If a relatively low charged Li-Ion battery is stored, self discharging can lead

to total discharge damage of the battery after longer storage. Li-Ion batteries

must therefore be charged before storing and recharged every six months at

the latest and charged again before use.

NOTICE

Charge the battery before use. Recharge Li-Ion batteries regularly to avoid

their total discharge. The rechargeable battery will be damaged by exhaus-

tive discharge.

Only use a ROLLER’S rapid charger for charging. New Li-Ion batteries and

Li-Ion batteries which have not been used for a long time only reach full capacity

after several charges.
Machine status check, ROLLER’S Akku-Disc 100 22 V

The cordless pipe cutting machine is equipped with an electronic machine

status check (Fig. 1 (18)) by a two-coloured green/red LED. The LED lights

green when the battery is fully or still sufﬁ ciently charged. The LED lights red

when the battery must be charged. If this status occurs during cutting, cutting

must be completed with a charged Li-Ion battery. The LED lights red and the

cordless pipe cutting machine switches off if overloaded. After a short dwell

time, the LED lights green again and the cutting process can be continued. The

LED ﬂ ashes red if the motor temperature has been exceeded. After a cooling

time, the LED lights green again and cutting can be continued. The cooling time

is reduced when the cordless pipe cutting machine is operated in idle mode.

ROLLER’S Disc 100 ROLLER’S Disc 100 RF ROLLER’S Akku-Disc 100 22 V ROLLER’S Disc 225

ROLLER’S Akku-Disc 100 22 V

ROLLER’S Rondo 28 – 108, inside pipe deburrer

113840

Marking device for marking the insertion depth for ﬁ ttings on pipes 845530

845530

Machine cleaner

140119

140119 140119

1.3. Area of application

Stainless steel pipes, copper pipes,

Carbon steel pipes of the press ﬁ tting systems

Ø 8 – 108 mm

Ø 54 – 225 mm

Steel pipes EN 10255 (DIN 2440) DN 6 – 100

DN 6 – 100

DN 50 – 150

DN 6 – 100

⅛ – 4"

Ø ⅛ – 4"

1½" – 6"

Ø 10 – 115 mm

Ø 14 – 115 mm

Cast pipes (SML) EN 877 (DIN 19522) DN 50 – 100 mm

EN 877

DN 50 – 100 mm

DN 50 – 200 mm

Plastic tubes SDR 11

Ø 10 – 110 mm

Ø 40 – 225 mm

Ø ⅛ – 4"

Multilayer composite tubes

Ø 10 – 110 mm

Ø 40 – 110 mm

Welded stainless steel drainpipe/downpipe (EN 1124)

Ø 40 – 110 mm

Wall thickness, copper pipes, cast pipes (SML)

≤ 4.5 mm

≤ 5.0 mm

Wall thickness plastic/composite tubes ≤ 10.0 mm

≤ 10.0 mm

≤ 21.0 mm

Operating temperature range

ROLLER’S pipe cutting machines,

ROLLER’S cordless pipe cutting machine

-10 °C – +60 °C (14 °F – 140 °F)

Battery

-10 °C – +60 °C (14 °F – 140 °F)

Rapid charger

0 °C – +40 °C (32 °F – 113 °F)

1.4. Speed

Cutting wheel idle speed

115 rpm

84 rpm

115 rpm

1.5. Electrical data

ROLLER’S Disc 100, ROLLER’S Disc 100 RF,

ROLLER’S Disc 225

230 V ~; 50 – 60 Hz; 1,200 W; 5,7 A. Fuse (mains) 10 A (B), intermittent mode S3 20% (AB 2/10 min), protective

insulated, radio interference suppressed, or 110 V ~; 50 – 60 Hz; 1,200 W; 11,4 A. Fuse (mains) 20 A, intermittent

mode S3 20% (AB 2/10 min), protective insulated, radio interference suppressed.

ROLLER’S Akku-Disc 100 22 V:

21.6 V ; 5.0 Ah / 21.6 V ; 9.0 Ah.

Rapid charger Li-Ion:

Input: 110 V – 230 V ~; 50 – 60 Hz; 90 W, Output: 21.6 V –

---, all-insulated, interference-suppressed.

1.6. Dimensions

ROLLER’S Disc 100 ROLLER’S Disc 100 RF ROLLER’S Akku-Disc 100 22 V ROLLER’S Disc 225

ROLLER’S Akku-Disc 100 22 V

L×W×H:

250×300×250 mm

250×330×460 mm

260×430×515 mm

(10"×12"×14")

(9.8"×13.0"×18.1") (10.2"×16.9"×20.3")

1.7. Weight

without safety foot switch (without battery)

16.8 kg (37 lb)

16.0 kg (36 lb)

37.0 kg (82 lb)

ROLLER’S battery Li-Ion 21.6 V, 5.0 Ah

0.8 kg (1.8 lb)

ROLLER’S battery Li-Ion 21.6 V, 9.0 Ah

1.1 kg (2.4 lb)

1.8. Noise information

Acoustic pressure level

= 87 dB (A)

= 87 dB (A) L

= 87 dB (A)

Acoustic power level

= 98 dB (A)

= 98 dB (A) L

= 98 dB (A)

Acoustic pressure level

pc peak

= 100 dB (A)

pc peak

= 100 dB (A)

pc peak

= 100 dB (A) L

pc peak

= 100 dB (A)

pc peak

K = 3 dB (A)

1.9. Vibrations

Weighted rms value of acceleration

< 2.5 m/s²

K = 1.5 m/s²

The speciﬁ ed vibration emission value was measured according to a standard test method and can be used for comparison with another device. The speciﬁ ed vibra-

tion emission value can also be used for an initial estimation of the cut-out.

CAUTION

The vibration emission value may differ from the speciﬁ ed value during actual use of the pipe cutting machine depending on the manner in which the pipe cutting

machine is used. Depending on the actual conditions of use (intermittent mode) , it may be necessary to deﬁ ne safety measures to protect the operator.