Roller Solar-Control I 80, Instruction Manual

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CAUTION

CAUTION   

Danger of scalding at high transported medium temperature. Fill the system 

only when it is in its cold state; cover the solar collectors if necessary.

First unscrew the pressure and return lines on the fi lling and fl ushing unit, 

connect the open hose ends with a connecting piece, e.g. ¾" double nipple in 

order to prevent transported medium from dripping of running out during trans-

port.

NOTICE

NOTICE

Avoid environmental damage from outfl owing transported media. Collect 

outfl owing transported medium immediately and dispose of it in accordance 

with the national regulations that apply.
To fl ush heavily contaminated systems, e. g. underfl oor heating and to clear 

slurries, use a fi ne fi lter unit with a large dirt collection vessel (accessory) (page 

2.4.) or a screw lid with return connection ¾” and fi ne fi lter bag 70 μm (acces-

sory) (see 2.3.).

NOTICE

NOTICE

Danger of frost: If the pump is exposed to temperatures ≤ 5°C, the pump body, 

the plastic tank and the hoses must be completely emptied to avoid damage. 

This procedure is also recommended at normal temperatures when the pump 

is not used for long periods of time.

4. Maintenance

Notwithstanding the maintenance described below, it is recommended to send 

in the electrical fi lling and fl ushing unit to an authorised ROLLER contract 

customer service workshop for inspection and periodic testing of electrical 

devices at least once a year. In Germany, such periodic testing of electrical 

devices should be performed in accordance with DIN VDE 0701-0702 and also 

prescribed for mobile electrical equipment according to the accident prevention 

rules DGUV, regulation 3 "Electrical Systems and Equipment". In addition, the 

respective national safety provisions, rules and regulations valid for the appli-

cation site must be considered and observed.

4.1. Maintenance

WARNING

WARNING

Pull out the mains plug before maintenance work!

Clean the pump regularly in order to prevent the pump parts from sticking, 

particularly if they are not used for a n extended period. Store the pump in a 

frost-proof location. Check hoses, hose connectors and seals for damage before 

every use. Do no used damaged hoses and seals.

Check the fi ne fi lter of the pump for contamination regularly through the sight 

glass (7) and clean if necessary. To do this, unscrew the sight glass (7) on the 

fi le fi lter, remove the fi lter screen and clean both under running water or with 

compressed air. Replace damaged fi lters.

Clean plastic parts (e.g. housing) only with machine cleaner (Art. No. 140119) 

or a mild soap and a damp cloth. Do not use household cleaners. These often 

contain chemicals which can damage the plastic parts. Never use petrol, 

turpentine, thinner or similar products for cleaning.

Make sure that liquids never get onto or inside the pump motor.

4.2.  Inspection / maintenance

WARNING

WARNING

Pull out the mains plug before carrying out maintenance or repair work! 

This work may only be performed by qualifi ed personnel.

5. Faults

WARNING

WARNING

Switch off the On/Off switch and pull out the mains plug before repairing the fault on the electrical fi lling and fl ushing unit.

5.1.  Fault: Pump does not suck up or is not working.

Cause:

Remedy:

● Unsuitable transport medium.

● Only use approved transport media (see 1. Intended Use and 1.3.).

● Leaking suction pipe.

● Change seal/suction pipe.

● Suction pipe or fi ne fi lter blocked.

● Clear the blockage in the suction pipe. Clean fi le fi lter7fi lter screen (see 4.1.) 

or change fi lter screen.

● Pressure hose is blocked.

● Clear the blockage in the pressure hose.

● Ball valve (4) is closed.

● Open ball valve.

● The plastic tank (3) is empty.

● Fill or refi ll the plastic tank with transport medium (see 3. Operation).

● Air in the pump (Solar-Control K 60).

● Fill liquid into pump (see 3. Operation).

● Pump has seized (Solar-Control K 60).

● Push a fl at screwdriver through the middle hole in the motor fan cover and 

release the blockage by turning abruptly to the left and right several times.

● Power cable defective.

● Have the power cable changed by qualifi ed personnel or an authorised 

ROLLER customer service workshop.

● Pump/motor defective.

● Have the pump/motor checked/repaired by an authorised ROLLER customer 

service workshop.

5.2.  Fault: Pump builds up no pressure or does not transport the medium.

Cause:

Remedy:

● Transport height exceeded.

● Check transport height (see 1.3.).

● Unsuitable transport medium.

● Only use approved transport media (see 1. Intended Use and 1.3.).

● Ball valves/solar unit connecting valve not opened/closed correctly.

● Open/closed ball valves according to 2.2.

● Fine fi lter blocked.

● Clean the fi ne fi lter/fi lter screen (see 4.1.) or change the fi lter screen.

● Pump/motor defective.

● Have the pump/motor checked/repaired by an authorised ROLLER customer 

service workshop.

5.3.  Fault: Liquid escapes from the pump.

Cause:

Remedy:

● Seals of the pump connections are defective.

● Change seals.

● Pump seals are defective.

● Have the pump checked/repaired by an authorised ROLLER customer service 

workshop.

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