Rollplay 12V Chevy Silverado W461-C, Customer Service Manual

Page 1: ...1 12V Chevrolet Silverado W461 C 12V GMC Sierra Denali W461 G Customer Service Guide MMXIV Copyright Aria Child Inc ...

Page 2: ...2 Customer Service Guide Contents I Check Battery 3 II Check Fuse Condition 6 III Check Wiring Condition 7 IV Door Replacement 16 V Gearbox Replacement 18 VI Schematic diagram 24 VII Expanded View 25 ...

Page 3: ...river unlock and remove the seat Locate the battery harness and unplug the connector Use a volt meter to check battery condition on the battery connector side Step 1 Turn and unlock these two plastic screws Unlock position Step 2 CAUTION Disconnect the battery before repairing ...

Page 4: ...4 Customer Service Guide I Check Battery Step 3 Unplug the battery connector WHITE underneath the seat Step 4 ...

Page 5: ...Reading Judgment 11 5 V 13 4 V Good condition 10 0 V 11 0 V Proceed to Recharge 9 5 V Battery to be recharged If after the recommended recharging time voltage has not increased the Battery needs replacement Lower than 9 0 V Battery needs replacement ...

Page 6: ...o determine if the fuse has blown out Keep the battery connected and turn on the unit with power switch The signal light will stay ON when there is a short circuit to battery Step 1 Fuse check window If the signal light is ON the fuse has blown out The battery should be replaced Step 2 Signal light bulb ...

Page 7: ...ee positions of connections that should be checked A Foot Pedal Remove the Foot Pedal from the vehicle to check the wiring Step 1 Using a screwdriver snap the Foot Pedal off from left bottom side of the vehicle body Check the connecting block wiring is properly in place Step 2 ...

Page 8: ...8 Customer Service Guide III Check Wiring Connection Step 3 Snap the Foot Pedal back on top after checked and or repaired 2 1 ...

Page 9: ...iring Connection B Shifter Remove the seat see Pg 3 Locate the Shifter below the seat unscrew and lift it up to check the connection Step 1 Unscrew the holding plate underneath the seat Step 2 Lift up the shifter to access the connection ...

Page 10: ...10 Customer Service Guide III Check Wiring Connection Step 3 Check the connecting block wiring is properly in place ...

Page 11: ...e III Check Wiring Connection C Dashboard Follow the procedures below to access the wiring connection in the dashboard Step 1 Unscrew and remove the Steering Wheel from the left hand side Remove from the Steering Column Step 2 ...

Page 12: ...12 Customer Service Guide III Check Wiring Connection Step 3 Unscrew these two screws to remove the Dashboard Step 4 Remove the Dashboard by lifting it up from the bottom ...

Page 13: ... frame and mirror holder both sides Step 5 Step 6 After the dashboard detached locate and check the 4 Pins plug any loose connection or not If the problem is addressed and fixed reverse above steps to re assemble back the vehicle Otherwise unplug the connector and continue as below when you need to check the connections inside Dashboard ...

Page 14: ...omer Service Guide III Check Wiring Connection Step 7 Unscrew these five screws to remove the windshield first Step 8 Then unscrew these eight screws to access the connections inside 5 4 2 3 1 1 2 8 6 7 3 4 5 ...

Page 15: ...uide III Check Wiring Connection Step 9 Step 10 Empty blade Red middle Pink Power switch of Dashboard bottom 2 Pin Black Orange for main power 2 Pin White for speaker Reverse above procedures to re assemble back the vehicle ...

Page 16: ...16 Customer Service Guide IV Door Replacement Operation Follow below steps to remove and replace the door Step 1 Unscrew the screw of the door Step 2 Remove the Door assembly ...

Page 17: ...de IV Door Replacement Step 3 Before put on the new door make sure the Tab of dashboard is assembled properly the screw post should be at the same level of tab surface Attach and secure the new door to finish the replacement ...

Page 18: ... V Gearbox Replacement Operation Follow below steps to take apart the gearbox completely for replacing Use flat screwdriver to unlock the snaps and remove the rim Step 1 Step 2 1 2 3 4 5 There are five locking snaps on the rim ...

Page 19: ...19 Customer Service Guide V Gearbox Replacement Step 3 Use the plastic wrench provided to remove the nut on rear axle Slide the rear wheel off of the axle Step 4 ...

Page 20: ...eplacement Release the truck bed by unscrewing these two screws Step 5 Step 6 Unscrew to easily lift the truck bed and access gearbox harness For units with the last 6 digit of Serial Code greater than 003488 skip Steps 5 8 Remove the seat ...

Page 21: ...the gearbox harnesses underneath Unplug the appropriate side of gearbox you need to replace Step 8 Yellow connector with Black Red wiring and White sticker on it this is for the Driver left side White connector with Blue White wiring and Red sticker on it this is for Passenger right side ...

Page 22: ...22 Customer Service Guide V Gearbox Replacement Step 9 Slide the gearbox out from axle ...

Page 23: ... 10 Replace the old gearbox with the new one Step 11 Install the gearbox on the axle and put the connector through the hole Plug the connector together with the same color connector in the main harness Reverse above procedures to re assemble the vehicle ...

Page 24: ...24 Customer Service Guide VI Wirings Schematic ...

Page 25: ...25 Customer Service Guide VII Expanded View ...