Rollplay W462, Service Manual

Page 1: ...1 6V Fire Police GMC Truck Service Guide...

Page 2: ...s I Check Battery 3 II Check Wiring Condition 6 III Check Foot Pedal 8 IV Gearbox Replacement 10 V Door Replacement 15 VI Dashboard Replacement 16 CAUTION Disconnect the battery before proceed the che...

Page 3: ...Operation Use a Flat head screwdriver unlock and remove the seat Locate the battery harness unplug the connector then use a volt meter to check battery condition at battery side Step 1 Turn and unlock...

Page 4: ...4 Customer Service Guide I Check Battery Unplug the battery connector RED underneath the seat Step 3 Step 4...

Page 5: ...p 5 Reading Judgment 6 0 V 6 6 V Good condition 5 6 V 5 9 V Proceed to Recharge 5 5 V Battery to be recharged if after the stipulated recharging time voltage has not increased the Battery needs replac...

Page 6: ...e II Check Wiring Connection Operation Disconnect and reconnect all plugs and connections leading to the drive board shown below A Motor Gearbox Follow above Point I to remove the seat locate the Gear...

Page 7: ...cess the plugs underneath then check the wiring connections Locate the connectors for dashboard which near the right front wheel Step 1 Step 2 There are three connectors only two connectors if street...

Page 8: ...e III Check Foot Pedal Operation Follow below procedures to check the Foot Pedal connection Step 1 Tip over the vehicle and pull out the Foot Pedal cover by flat head screwdriver from its right side E...

Page 9: ...9 Customer Service Guide III Check Foot Pedal Step 3 Slide in the Foot Pedal into Chassis from right side 2 Snap back in place 1...

Page 10: ...t Operation Follow below steps to take apart the gearbox completely for replacing Unplug the gearbox connector white color underneath the seat Step 1 Step 2 Use flat head screwdriver to remove the rim...

Page 11: ...11 Customer Service Guide IV Gearbox Replacement Step 3 There are five latches as showed Step 4 Use a flat head screwdriver to remove the snap pin from axle...

Page 12: ...12 Customer Service Guide IV Gearbox Replacement Well keep all the small stuffs when processing Step 5 Step 6 Cut the cable tie that holding the gearbox in place...

Page 13: ...13 Customer Service Guide IV Gearbox Replacement Step 7 Slide the rear wheel out from axle Step 8 Slide the gearbox out from axle...

Page 14: ...14 Customer Service Guide IV Gearbox Replacement Step 9 Replace the whole gearbox sub assembly with a good one Reverse above other procedures to re assemble back the vehicle...

Page 15: ...teps to take apart and replace the opening door completely Step 1 After remove the dashboard unscrew these two screws to remove the damaged door Step 2 Replace the whole gearbox sub assembly with a go...

Page 16: ...Dashboard Siren Lights Replacement Operation Follow below steps to take apart and replace the whole dashboard assembly Step 1 Unscrew the steering wheel from left hand side Step 2 Remove the steering...

Page 17: ...17 Customer Service Guide VI Dashboard Siren Lights Replacement Step 3 Unscrew these two screws for dashboard fastening Step 4 Unplug all the connectors near the right front wheel...

Page 18: ...18 Customer Service Guide VI Dashboard Siren Lights Replacement Step 5 Locate the two latches underneath the dashboard as below Bottom view of Dashboard assembly Step 6 Left Right...

Page 19: ...ghts Replacement Step 7 Unlock and remove the dashboard by releasing the two latches underneath Step 8 Reverse above other procedures to re assemble back the vehicle Then replace the whole dashboard a...