Rolls-Royce Bentley Camargue, Service Bulletin

Page 1: ...rvice Bulletins 1976 1978 Rolls Royce Silver Shadow Long Wheelbase Corniche and Camargue Bentley T Series and C orniche Rolls Royce Silver Shadow II and Silver Wraith II Bentley T2 T S D Publication 4171 ...

Page 2: ...mation is given in good faith Rolls Royce Motor Cars Limited gives no warranty or representation concerning the information and such information must not be taken as forming part of or establishing any contractual or other commitment by Rolls Royce Motor Cars Limited c Rolls Royce Motors Limited 1976 Reprinted by Rolls Royce Motor Cars Limited 1988 ...

Page 3: ... Propeller Shaft and Universal Joint G Hydraulic Systems co H Sub frames and Suspension i J Final Orlve 1 K Fuel System and Carburette s B i L Engine Cooling System I M Electrical System i N Power Assisted Steering p Torque Tightening Figures Q Exhaust System A Wheels and Tyres s Body T Transmission u Emission Control Systems PVI Phantom VI ...

Page 4: ...A23 Y A27 SY A28 B SpeciaI Processes C Air Conditioning SY CS SY C10 General precautions including towing Workshop tools 1976 Regulations specification changes No bulletins issued Automatic air conditioning expansion valves Automatic air conditioning system temperature selector potentiometer resistance values 0 Lubrication and Maintenance SY 022 Propeller shaft universal joint lubrication and main...

Page 5: ...djustment Wiring instructions for caravan trailer towing equioment Chloride battery 369 6 TWZ13R other than the U S A and Canada i11 i l MIJ ewitall 11aj11el e t Testing the electronic automatic speed control system Re15lescn e t ice ernin le eenee l its Otter motorguard Thermal switch Headlamp flash 8i cctie i eiieete snitel Electronic speed control Electronic speed control modification Changes t...

Page 6: ...s PVI Phantom VI PVI RI 3 of 3 Body panels Front and rear windscreens Repair primer surfacer Manually operated Bulls eye flap Kangol Euroflex seat belts with pressure relief device PAD Silver Wraith 1I door capping finishers No bulletins issued No bulletins issued Tyre sidewall marking Index ...

Page 7: ...I Service Bulletins Chapter A General Information ...

Page 8: ...bing bumpers fitted to cars built for use in North America should not be fitted with any form of towing attachment or used as a load bearing member whilst towing 2 In order to maintain optimum pressure in both power braking systems of the towed vehicle it is necessary to run the engine However as running the engine at idling speeds for prolonged periods is not recommended it is essential that wher...

Page 9: ...n the following procedures should be observed Cars Fitted with Four Speed Automatic Gearboxes When carrying out service work on these cars the R position should be selected on the gear slector lever Always ensure that the R position has been selected at the gearbox actuator by listening for the audible click The handbrake should be firmly applied and the gearbox isolator removed Cars Fitted with T...

Page 10: ...d to components including service exchange parts In some instances the damage has been so severe that it has been impossible to rework the components DESCRIPTION Carrying out any operation on Rolls Royce and Bentley motor cars is made easier when the correct workshop tools are utilised In future any parts returned under warranty or service exchange which are found to have been damaged as a result ...

Page 11: ...es LRX 25741 and onwards To be announced Camargue Corniche Saloon and Convertible All countries DRE 25958 and onwards INTRODUCTION This Service Bulletin contains the specification changes arising from the introduction of the 1976 Regulations together with any new service procedures DESCRIPTION The 1976 Regulation changes contain the following 1 FUEL SYSTEM USA and CANADA ONLY The fuel tank is situ...

Page 12: ...artment adjacent to the refrigeration system compressor The fuel cooler utilises the refrigerant of the air conditioning system to cool the fuel before it enters the carburetter float chambers see Fig 2 2 FUEL SYSTEM OTHER THAN USA AND CANADA Devices are now fitted to the carburetter mixture control and idle speed adjusting screw to discourage unnecessary alterations to the factory settings see Fi...

Page 13: ...nnet retainers are secured to the engine bulk head and two to the bonnet A gap of 1 58 mm to 3 17 mm 0 062 in to 0 125 in must be maintained between the two see Fig 5 When ordering all bonnet and bonnet moulding replacements reference must be made to the car serial number 7 INTERIOR MIRROR Certain cars with the exception of those destined for USA Canada Australia Japan Norway and Sweden will have ...

Page 14: ...ing SERVICE PROCEDURES 12 FUEL TANK TO REMOVE USE AND CANADA see Fig 6 1 Disconnect the battery 2 Remove the luggage compartment floor covering and the carpeted sealing panel fitted to the rear of the luggage compartment The panel is retained by four screws 3 Drain the fuel from the fuel tank into a clean receptacle by disconnecting the fuel outlet pipe at the fuel filter 4 Disconnect the followin...

Page 15: ...in Feel tank To remove 2 Remove the tank unit securing screws 3 Withdraw the tank unit Fuel gauge tank unit To fit Fit the tank unit by reversing the removal procedure noting the following 1 Renew the gasket 2 Check for fuel leaks 15 FUEL FILLER Fuel filler neck pipes To remove 1 Access to the upper section of the fuel filler neck is by removal of the shaped trim panel This panel is retained by th...

Page 16: ...3 4 5 10 Figur 1 Fuel system USA and Canada only l Fuel pumps 6 Fuel flow check valve 2 Fuel pipe 7 Vapour line 3 Fuel filter 8 Evaporative loss canister 4 Fuel t ank 9 Fuel cooler 5 Fuel vapour valve 10 Refrigeration compressor ...

Page 17: ...Fuel Flow USA and Canada only 1 Throttle damper 2 A bank carburetter 3 Idle stop 4 B bank carburetter 5 Choke bi metal assembly housing 6 Anti run on solenoid 7 Mixture weakening device 8 Fuel cooler 9 Full throttle EGR lock out 10 Fuel flow direction ...

Page 18: ...14 9 76 8 of 11 SY A28 1 Figure 3 Tamperproof devices fitted to an SU carburetter 1 Tamperproof device shown fitted to mixture screw The cap shown open is firmly pressed home when adjustment is complete ...

Page 19: ...gage stowage compartment 1 Comp_artment cover 2 Compartment 3 Revised tool stowage access being achieved by peeling back the carpeted cover which is retained by Velcro Inset The inset shows the hood motor and reservoir fitted to Corniche Convertible cars R 688 ...

Page 20: ...14 9 76 _Figure 5 Bonnet intrusion l Peg bracket on bonnet lid 2 Dash bracket on bulkhead 10 of 11 2 A A 1 58 mm to 3 17 mm 0 062 in to 0 125 in SY A28 R 689 ...

Page 21: ...6 Fuel tank in situ USA and Canada only l Tank cover four door cars only 2 Rollover vapour valve 3 Right hand vent dome pipe 4 Tank retaining strap 5 Lower strap secured to floor 6 Fuel level gauge tank unit 7 Fuel tank SY A28 4 A 690 5 ...

Page 22: ...0 O Fil Service Bulletins Chapter B Special Proces ses ...

Page 23: ...I Service Bulletins Chapter C Air Conditioning ...

Page 24: ...serial numbers Rolls Royce Camargue cars 24129 Rolls Royce and Bentley Corniche cars 24625 The new valve Part No UD 21851 is physically identical to the old valve Part No UD 15423 but is readily identifiable by a white painted identification spot on the valve body see Fig 1 NOTE l A few isolated cars prior to the above car serial numbers may have the new valve fitted NOTE 2 Valve UD 15423 is still...

Page 25: ...senting one revolution of the key the second representing 6 and 1 8 revolutions of the key 1 8 turn represents 45 travel 4 Insert the Allen key into the valve outlet port as shown in Figure 2 so that the key engages into the hexagonal adjuster Scribe a mark on to the valve outlet port outer periphery to correspond with the scribed line Item 5 of Figure 2 Rotate the Allen turn and then an item 4 of...

Page 26: ...vacuate sweep and charge the system as described in TSO 2939 Workshop Manual Camargue Chapter C Section CS TIME ALLOWED SY CB Time allowed for completing all operations including testing 4 25 hours chargeable to Warranty ...

Page 27: ...12 10 76 4 of 8 Figure l Expansion valve in position l Left hand spring housing 2 Hydraulic systems reservoir 3 Expansion valve 4 White painted identification spot A Inlet port B Outlet port SY C8 ...

Page 28: ...8 1 2 3 4 Figure 2 Adjusting the expansion valve l Expansion valve 2 Start mark scribed on valve outlet 3 Hexagonal adjuster 4 Finish mark scribed on allen key 5 Start mark scribed on allen key 6 Allen key SY CS 5 6 ...

Page 29: ... 22588 22786 23331 23610 22192 22589 22853 23401 23681 22193 22590 22914 23404 23900 22194 22722 22992 23606 24129 22448 22785 23330 23609 Pacific markets 19549 21867 23682 21866 22723 European markets 18876 20784 22854 23187 23607 19808 21868 22915 23260 19862 22446 23062 23405 Unit d Kingdom and Other Markets 14674 17349 19089 19740 22587 23680 16298 17350 19090 19741 23186 231a4 16648 17363 190...

Page 30: ...23327 23252 23672 23976 24365 23393 23254 23675 24037 24366 23470 23255 23676 24040 24432 23600 23258 23745 24123 24433 23601 23259 23748 24124 24435 23975 23325 23750 24126 24436 24212 23326 23776 24207 24438 24361 23328 23779 24210 24503 24498 23329 23780 24211 24568 24501 23394 23781 24213 24569 23395 23783 Pacific Markets Saloons Convertibles 23530 22778 24499 23679 23468 24502 23778 23598 245...

Page 31: ...6 24039 23471 24122 24437 23465 24127 United Kingdom and Other Markets Saloons Convertibles 21998 22983 23746 21729 22721 22985 22648 23053 23749 22583 22777 22987 22651 23188 23832 22584 22780 22988 22654 23189 23973 22585 22846 23055 22718 23192 24566 22649 22848 23397 22720 23323 24567 22650 22849 23398 22782 23392 24571 22652 22852 23399 22847 23396 22653 22916 23528 22850 23467 22655 22918 23...

Page 32: ...ding car serial number 19741 INTRODUCTION This Service Bulletin details the changes to the UPPER and LOWER temperature selectors potentiometer resistance values which are cheeked during the Fault Diagnosis given in TSD 2939 Workshop Manual Camargue Chapter C Section C6 Operation 14 and Operation 21 DESCRIPTION Temperature selector potentiometer resistance values should now read Operation 14b iii 4...

Page 33: ...I Service Bulletins Chapter D 491 Lubrication and Maintenance ...

Page 34: ...r otor cars and all Bentley T series and Corniche motor cars DESCF IPTIO l All cars now leaving the factory are fitted with a propeller shaft whic 11 i as a grease nipple on each of the Hardy Spicer universal end joints The joints should be lubricated every 40 000 K 24 000 niles using Retinax A grease Should it be necessa Y to replace a propeller shaft in service e sure that the Hardy Spi er unive...

Page 35: ...I Service Bulletins Chapter E Engine ...

Page 36: ...ng on all cars built prior to 1975 During 1977 with the complete rewoval of lead from fuels it will be necessary on 1972 and earlier cars to not only modify the ignition timing but also reduce the compression ratio by changing from 9 1 to 8 1 compression ration pistons r oLLS I ft OYCE MOTORS I Car Division 1 of 11 I Although reducing the compression ratio tends to result in the engine running wea...

Page 37: ...2 SRH 12895 6 75 9 1 UE 38009 5 800 4 8 T O C Retard i ition by Alter C R to 8 1 by fitting 5 ie 8 D C at piston assembly UE 38200 1350 r p m Set ignition timing to 5 equivalent to 1 B T O C at 1000 r p m A T O C static equivalent to 2 8 T D C static 1971 SRH 8742 6 75 9 1 UE 37735 5 800 T O C Reiard ignition by Alter C R to 8 1 by fittin g mid 7 ie to 5 B T O C piston assembly UE 38200 1970 a 115...

Page 38: ...29 SRH 24180 SRE 24248 SRH 24324 LRE 24030 SRH 24181 SRH 24249 SRH 24325 LRX 24033 SRH 24182 SRH 24250 SRH 24326 LRE 24036 SRH 24184 SRE 24251 SRE 24328 SRH 24045 SRH 24186 SRH 24252 SRH 24329 LRE 24104 DRE 24211 SRX 24253 SRX 24330 LRE 24108 SRX 24215 SRH 24254 SRH 24136 SRX 24219 SRE 24255 SRH 24145 SRH 24220 SRH 24256 SRH 24153 SRE 24221 RH 24259 SRH 24155 SRH 24224 SRH 24262 SRE 24156 SRH 2422...

Page 39: ...l starvation it is essential that the new bearing shells are fitted only to the above cars and only to the front main bearing journals To reduce the possibility of these shells being fitted to other journals the locating tang has been slightly offset on the front main bearing shells the front main bearing housing and the main bearing cap Due to these dimensional changes it will not be possible to ...

Page 40: ... with Rolls Royce Motors recommendations are avai lable and have been fitted Tests recently completed confirm that the restriction to oil flow through these oil filters is sufficiently high to risk lubrication breakdown under certain conditions It is essential that the only filter element used is the British Filters element which is available from Rolls Royce Motors under part number RH 2543 The u...

Page 41: ...8 LRA 14332 LRA 14333 8 LRA 14384 LRA 14443 LRA 14444 LRA 14445 LRA 14446 SRA 14453 SRA 14456 SRA 14464 SRA 14467 SRA 14475 SRA 14478 SRA 14487 SRA 14490 SRA 14510 SRA 14513 Q LRA 14386 LRA 14388 LRA 14389 LRA 14391 SRA 14409 SRA 14415 SRA 14420 SRA 14424 SRA 14430 INTRODUCTION The three vane type air pump has been replaced by a two vane type The new pump has different mountings and hose connectio...

Page 42: ...the change frorn a three vane to a two vane air pump except the drive belt Part No VE 36363 are supplied in Kit No RH 2565 No intake silencer is needed with the new pump Assemble using new parts as follor rs Fit the bobbin and elbow into the manifold and coolant pump Fit the mounting bracket mounting bridge and adjusting strut loosely onto the engine Fit the pulley onto the air pump using the 2 se...

Page 43: ...octane fuels DESC ZlP l IQ 9 1 compression r atio e ngines wi l l norrr c lly r t n a sfacto rily C 97 to 99 Oc tane Fuel an the ignition timing on th2 above cars should there fore b e set to the stand e setting There is the possibility depEnd nt pon operati ng onditions a the general condition 0 the eng ine that detonation may cccur Detonation i s condi tio l s hich manifests itself as a ti 1 kl ...

Page 44: ...he detonation Retarding the ignition may result in a deterioration of performance Carry out Operations 4 and 5 o obtain the best performance Advance the ignition timing 2 and repeat Operation0 2 Continue to advance the ignition in increments of 2 repeating Operation 2 until det8nation occurs Retard the ignition 2 Hly DC ...

Page 45: ...Service Bulletins Chapter F Propeller Shaft and Universal Joints ...

Page 46: ...Service Bulletins Chapter G Hydraulic Systems ...

Page 47: ...n is drawn to Spares Information Sheet 4 K 12 Issue 2 describing new flexible brake hoses and their respective part numbers The new hoses are identifiable by two longitudinal moulded off white stripes in the surface herringbone finish together with a marker band with the manufacturers insignia Also the date of manufacture is let into the hose surface eg 12 25 75 The new hoses are fitted as origina...

Page 48: ...e Convertible DRH 22583 Right hand drive DRX 22781 Left hand drive Corniche Saloon CRH 22648 Right hand drive CRX 22919 Left hand drive Camargue JRR 21866 The pressure for the braking system is provided by the two hydraulic accumulators which are charged by the engine operated hydraulic pumps Braking can only be obtained for a limited number of brake pedal applications if the engine is not running...

Page 49: ...ever free wheel downhill with the engine not running When starting the engine of a motor car parked on an incline ensure that the handbrake is firmly applied and leave the gear lever in the Park position Start the engine before operating either of these two controls On earlier cars fitted with the four speed trans ission ensure that the handbrake is firmly applied before moving the gearlever to N ...

Page 50: ...I Service Bulletins Chapter H Sub frames and Suspension ...

Page 51: ...I Service Bulletins Chapter J Final Drive ...

Page 52: ...Service Bulletins Chapter K Fuel System and Carburetters ...

Page 53: ...r in conditions of slow city driving Also this condition may occur when requiring large throttle openings with relatively low vehicle speeds eg long steep inclines These conditions can result in poor engine performance similar to that caused by fuel starvation Once vapourisation has occurred it is necessary to allow the car to cool for some considerable time before normal running can again be achi...

Page 54: ...l lead for the height control solenoid valve Two kits of the necessary parts are available These are All Rolls Royce and Pentley Corniche car built prior to Car Serial Number CRX 22 19 RH 2689 All Rolls Royce Silver Shadow and Rentlev T series cars All Rolls Royce and Bentley Corniche cars built after Car Serial Number CRX 22919 saloon anc RH 2690 DRX 22781 convertible Procedure 1 Removing the Fue...

Page 55: ...inlet stub pipe the centre blanking plug and in the case of 1975 specific ation cars the outlet stub pipe 1976 specification cars are fitted with a flow check valve which should also be removed From the kit fit the two fuel pump unions and O rings to the two upper holes of the pump The top hole remains as the pump outlet whilst the centre hole acts as the pump inlet Fit the blanking plug together ...

Page 56: ...be made in the luggage compartment floor through the right angled bracket on the forward mounting clip Remove the pump assembly the carpets from inside the luggage compartment in the proximity of the hole and drill through using a in clearance drill From the centre of the scallop in the mounting plate measure forward 3 inches and 4 inches mark the centre of the underside box section Centre punch t...

Page 57: ...e acute bend Position the pipes to give the maximum clearance from the cross member and tighten the union nuts Connect the fuel outlet from the tank by means of the 5 inch hose supplied in the kit Connect the pump outlet to the main supply line using the original hose Trim the breather pipes to a length as short as possible without the pipes kinking connect them to the short plastic stub pipes pre...

Page 58: ...centre body crossmember Tighten the mounting clip clamp bolt and the mounting clip to triangulated bracket bolts Connect the fuel inlet pipe using the original flexible hose When connecting the flow check valve to the main supply pipe it is necessary on cars fitted with this type of valve to use the rigid hook shaped pipe and the two short hoses supplied with the kit To connect the filter outlet t...

Page 59: ...move the original loom from the car after first disconnecting the green black wire from the height control solenoid valve also the green black and the white wire adjacent to the left hand spring pot inside the lugg ge compartment From the pump run the new loom slightly forward of the pump to just rearwards of the hydraulic pipes which partially run across the width of the car Secure the loom to th...

Page 60: ...ther side of the left hand spring pot Ensure that both connections are tight 5 4 Disconnect the petrol supply pipe at the rear of the engine and at the carburetter float chambers then remove the pipe From the kit fit the petrol supply pipe from the rear of the engine to the fuel cooler a sembly and the petrol supply pipe from the cooler to the carburetter float chambers see Fig 4 The connections t...

Page 61: ...e carburetter air intake hose reconnect the oil pressure switch on those cars affected and start the engine once again check for and rectify any signs of leakage 5 7 Re charge the refrigeration system as detailed in Chapter C of the Workshop Manual 6 TIME ALLOWED The time allowed for completing this operation is 14 hours Hly DC ...

Page 62: ...23 7 76 10 of 14 SY Kl2 1 Fig 1 Fuel pump with new mountings and breather system 1 Countersunk Allen screw 2 Fuel inlet pipe 3 Fuel outlet pipe ...

Page 63: ...23 7 76 Fig 2 l 2 3 1 11 of 14 2 Fuel pump in new position Hydraulic connection Ensure adequate clearance Right hand drive shaft SY Kl2 ...

Page 64: ...3 1 16 12 of 14 ig 3 uel filter in ne Fosition l 1gid hooK shaFed FiFe 2 uel flo checK al e 3 Adapter ...

Page 65: ...2 3 4 _ _ I 6 5 Fig 4 New fuel pipes 1 Flexible pipe 2 Fuel pipe from tank to pump 3 Fuel pipe from cooler to float chambers 4 Unions S Fuel feed pipe securing bracket 6 Fuel pipe from rear of engine to fuel cooler 7 Flexible pipe ...

Page 66: ...23 7 76 14 of 14 SY Kl2 3 Fig 5 Fuel cooler and pipes 1 Fuel feed pipes securing bracket 2 Unions 3 Fuel cooler mounting to compressor f Arrows denote fuel flow ...

Page 67: ...ge the entire tank unit DESCRIPTION fR 8 E MOTORS Car Division TSD 4171 1 of 1 II When a punctured plastic float is diagnosed it can now be eplaced with a metal float part nurr er L E 40493 This corrective action will prevent the unnecessary replacement of complete tank units A displaced punctured plastic float should be returned to the factory in the normal mar ner for warranty consideration TIME...

Page 68: ...I Service Bulletins Chapter L Engine Cooling System ...

Page 69: ...e instrument for measuring a 50 solution is a refra troMeter called the 1 AO Duo check which is temperature co pensated and also combines as a battery electrolyte tester T ere are two models available which read in either Fahrenheit Moc el t o 7181 or Centigrade Model No 7182 These refractrometers are available from Britist l rnerican Optical Co Ltd Instrument Group 2 l Yeovil Road S J O i gh Buck...

Page 70: ...lution Failure to observe this o era tion will result in an incorrect reading It should be noted that all cars after those listed in Service Bulletin SY Ll9 should only be topped up using Prestone r T 184 anti freeze Prestone UT 184 is supplied in 1 gallon containers marked Prestone with no reference to UT 184 for the present this will continue until the introduction of metric containers when the ...

Page 71: ...STEM 3 ADD 2 5 LITRES OF 100 ANTI FREEZE TO OBTAIN A 50 SOLUTION 10 5 6 0 10 5 5 9 5 9 0 5 0 8 5 8 0 4 5 7 5 I 7 0 4 0 6 5 _ 6 0 0 ACCEPTABLE SERVICE RANGE 5 5 1 t 1 w ex 1 3 0 i z 0 5 0 OF CONCENTRATION _ EXAMPr 4 5 2 5 4 0 l t t 1 r r l 3 5 2 0 1 30 2 5 1 S 2 0 1 0 I I 1 5 I oc 45 40 30 I 25 20 15 10 F 50 1 40 30 I 20 I 10 0 10 I 20 I I I I I I I 25 20 55 50 45 40 35 30 CONCENTRATION R188 ...

Page 72: ... now sealed within its cover In the event of leakage or coolant pump overhaul the seal and thrust collar should be examined for scoring cracks or damage In the event of any doubt as to the serviceability of these components they should be changed PROCEDURE 1 Remove and strip the coolant pump as detailed in Chapter L Section L4 of tile Workshop Manual TSO 2476 for cars prior to car serial nw nber 3...

Page 73: ...ser as this could have a detrimental effect on the rubber and the bonding of the carbon seal to the rubber bellows 4 Apply a thin coat of 11 Silastic11 to the inner edge of the seal cover allow approximately 10 minutes before pressing the seal into the seal cover 5 Reassemble the coolant pu p as described in Section L4 of the relevant Workshop Manual Hly DC ...

Page 74: ...ow through the heater hose connecting the engine to the heater tap is completely unrestricted JR g E MOTORS Car Division TSO 4171 1 of 1 11 I Restriction can be caused by a sharp radius or bend in the hose contact with other adjacent pipework or poor alignment DESCRIPTION During seasonal servicing which franchise holders should now be reconunending ensure that the heater hose is at least 12 7 mm 0...

Page 75: ... C i Service Bulletins Chapter M Electrical System ...

Page 76: ... car It will therefore be necessary to replace both blower motors and as the motor shafts are not the same size it ill be necessary to change the rotors To ensure correct operation it will also be necessary to fit a special relay to the right hand blower motor All necessary components to replace an early type of motor are contained in kit number RH 2650 PROCEDURE 1 Replace both motors and rotors R...

Page 77: ...al tn ter inal s 1 and 6 of the relav 8 P econnect t he battery and ched the 0pera tior of h0th blower motors Parts required Blower motor kit PH 2650 Time allowec 50 minutes 0 1 1 23 Fig 1 Connections to the Relay A Positive terminal of re l ay coil B Negative terminal of re lay coil C Right hand blower motor D Original two cables to blower motor SY M9 8 ...

Page 78: ...sary washers The following procedure should be carried cut with the window lift motor assembly removed from the car as described in Chapters Body of the Workshop Manual TSD 476 PROCE 1 JRE Figure l shows the new CG 4049 switches fitted to the window lift asser bly However var iances of the wincow lift motor asse bly are available i e opening rear quarter light but the sa e general pr inciples can ...

Page 79: ...s X4404 as spacers between the switch and base plate to ensure correct switch plunger to chain aligr ment Lubricate the switch plunger with an approved grease 6 The wiring remains unchanged Cables to switches Band c see Fig 1 are attached to terminals 1 and 2 marked on each switch PA S R EQUlRED Switch Kit RH 2691 Tn E ALLOWED Remove and renew cr e switch 0 3 hour Re issued to a 11end an incorrect...

Page 80: ... Renew ng limit switches l Asse ly back plate 2 Chain 3 Lower sprocket B C are new limit s itches UG 40 49 Z 2 B m to 1 4mm 0 100 in to O OSOin X 25 4mm l OOin Y 2 x 4 BA clearance holes per switch uo w Centre line of switch plunger scribed on sprocket SY M99 Issue 2 ...

Page 81: ...h of this motor is provided with an adjust ment to allow for slight dimensional differences in motor and drive gear assemblies When replacing a drive gear assembly it may be necessary to re adjust the parking switch to suit the new assembly Failure to do this may result in one of the following faults 1 With the wiper switch in the INTERMITTENT position and the blades parked on the screen moving th...

Page 82: ...ition Scribe a line on the motor casing at this point as shown in Figure l 5 Move the limit switch 0 51 mm 0 2 in further outwards from the scribe line and tighten the switch securing screws 6 Switch off the ignition and re fit the wiper motor to the mounting bracket 7 Check all of the wiper functions for correct operations PROCEDURE FOR FAULT 2 Before attempting to correct this fault ensure that ...

Page 83: ...or to reverse and stop 7 Connect a circuit continuity tester across the non adjustable switch terminals 2 and 4 see Fig 3 B If the previous test indicates a circuit scribe a line on the motor casing at that point I 9 If no circuit exists move the parking switch slightly inwards and select SLOW followed by OFF 10 Repeat this operation until circuit continuity is indica ted and scribe a line on the ...

Page 84: ...16 2 76 4 of S 2 Figure l l Parking switch securing screws 2 Point at which motor operates 0 0 Figure 2 SY MlOO A 215 Early gear Later gear ...

Page 85: ...16 2 76 S of 5 SY MlOO 1 2 0 R 218 Figure 3 1 On screen parking switch 2 Circuit tester ...

Page 86: ...y i NOTE Should the car being worked upon be fitted with dual intensity rear lighting it should be deleted as described in Service Bulletin SY M78 PROCEOURE A LUGGAGE COMPARTMENT AREA see Fig 1 l Disconnect the battery 2 Remove the luggage compartment side trim panels 3 Remove the rear bumper 4 Using a Lucar multi connector connect an RY P cable to the left hand side lamp connection Route the cabl...

Page 87: ...Y GR P R WG P N RG P 7 2 Luggage co artment la mp switch 3 Earth point 4 7 core cable 5 Right hand direction indicator flasher lamp 6 Right hand tail lamp 7 Caravan trailer socket 8 Left hand tail lamp 9 Left hand direction indicator flasher lamp P P SY MlOl 1 I 2 I e B P I 3 RG P GW P 6 5 ...

Page 88: ...bumper mounting bracket Suitably protect the hol e rom corrosion and then fit grommet UD 11866 Take the seven core cable of the proprietary plug socket being fitted to the car see figure 1 th rough the grotmnet previously fitted and connect the cables as given in the follow ing table Clip the cable to the inner skin of the luggage compartment CABLE ROUTING SOCKET 7 CORE CONNECT ON l 4 RY Red Yello...

Page 89: ...UNIT AND SWITCH l Switch OD 15249 2 Flasher bracket OA 8982 Z 1 2 WN P W P GW P GN P w c GN C GN C 4 FIGURE 3 WIRING ADDITIONS IN FOSEBOARD A REA l Switch OD 15249 open normal closed towing 2 Flasher unit 8FL type 53 3 To warning la mp 4 Existing flasher unit GP C 3 ...

Page 90: ...amps Right Hand side number plate lamps Stop Lamps Left Band side number plate lamps 2 Remove the handbrake surround trim securing screws 3 and remove the trim 3 Separate the fuse board from its support assembly 4 Using Figure 2 as a guide fit a O O 15249 switch off position uppermost to the top right hand eorner of the front facing vertical panel Ensure the off set ter ninal is to the left when v...

Page 91: ...flasher unit Connect the switch and additional flasher unit as follows 6 Fit the 8FL type 53 green flasher unit into its bracket fitted to the handbrake surround tril tl 7 Connect a short WN P cable between one terminal of the flasher unit and the centre terminal of the switch use a double Lucar connector 8 Connect the three cables com leted at Operation 4 as follows a GW P cable to the double Luc...

Page 92: ...s but the wiring in the main remains the same F or instance on the Cama rgue the flasher unit for the direction indicators is not situated on the fuseboard but on a bracket adjacent to the steering column Also left hand drive models have a parking brake fitted instead of the handbrake mentioned in the instructions It is essential however on coachbuilt cars that the relevant wiring diagrams are con...

Page 93: ...tteries CESCR PTIO I The new Chlo ide battery is similar in appearance to the Lucas Pa c er e i er battery It has a sirr ilar polypropylene type case but it has a black top and six white vent plugs as opposed to a red top and filler trough cover The case of the new Chloride battery is snaller in c ir ensicn t 11 an that of the now SU erseded Dagenite Cemon battery and ay be sed or all replacenent ...

Page 94: ...ted whilst the engine is running The specific gravity values for the Chloride battery are the same as for the Dagenite Demon battery anc are as ollows IR E PERATC RE BELOW 3 2 c 90OF SPECI IC GRAVITY l 2i0 to 1 290 l 180 tc 1 200 1 090 to 1 110 CONDITION OF BJ ERY Pully charged Half discharged Full discharged AIR TE 1PERA URE ABOVE 32 c 90 F l 220 to l 240 1 150 to 1 170 1 070 to 1 090 Fully charg...

Page 95: ...ate UD 10534 or uD 15921 see Fig 3 1 Remove the tri anel tool tray battery box cover and luggage compartreent floor covering 2 Disconnect the battery connections anc remove the battery clarnping late and battery 3 Secure the two locally manufactured wooden spacing blocks see Fig 1 inset B to the sides of the battery box as shown in Ficure l inset A with a suitable iMcact adhesive 4 Referring to ig...

Page 96: ...22 4 77 4 of 6 SY 1102 Issue 3 2 1odifications to clam ping plate 0 5 hours Iily SW ...

Page 97: ...e 1 Wooden spacer blocks in battery box A Blocks affixed to battery box B Locally manufactured spacer a l27mrr 5 0 in b 25mm 1 0 in c 25 1 1 l 0 in d 12 Srr m 0 5 in e 12 5mm 0 5 in Figure 2 Clamping plate UD 18712 SY Ml02 Issue 3 ...

Page 98: ...2 I ss ue 3 1 8 __ 1 ____ I C I I I I I I C l f J I I I I I 5 Figure 3 Battery clar ping plate shaping A Plate UD 15921 a b c 127mm 71 1 4mm 79 3I Jt s 0 in 2 8125 in 3 125 in B Pl ate UD 10 534 a 71 4rnm 2 8125 in b 127 m s o in c 79 3rrm 3 125 in ...

Page 99: ...hecked This fuse supplies power to the speed control system and also to the direction incicators brake lights height control solenoid and reversing lights If the fuse is blown and it continues to blow then the above circuits must be checked to establish the cause before proceeding further with the speedorr eter P ssuming that the replacement fuse does not blow then t 1e soeed control sys err may b...

Page 100: ...lowing procedure should be used when the top roll is removed l Disconnect the electronic control unit from the wiring loom 2 Carry out the following checks on the wiring syste s testing the appropriate pins of the ulti lucar loom socket 3 4 5 i Connect a test lamp between the g reen blue wire pin 8 and a known chassis earth point ii Check that there is a link on the loom socket between i pins 9 an...

Page 101: ...e lamp and proceed to 8 i If in 6 iv and v the lamp fails to illuminate re check fuse number 9 ii If this is intact then there is an open circuit in the black wire or a fault with the speed control switch iii If in 6 iii the lamp illuminates then there is a short circuit between the black wire and the chassis iv Rectify any faults found switch off the ignition and disconnect the test lamp 1 Connec...

Page 102: ...roceed to 9 ix vi If in 9 ii the lamp is illuminated then either a there is a short circuit etween the blue purple wire and the chassis or b there is a short circuit between the b l ue brown wire connecting the relay to the function switch and the chassis or c the function switch is faulty with the RESUME contacts in a constantly closed condition Rectify any faults before proceeding to 9 iii vii I...

Page 103: ...n there is a short circuit between the blue yellow wire and the chassis Rectify and proceed to 10 iii vi If the lamp is not illuminated in 10 iii then either a The normally closed contacts of the speed control relay are faulty open circuit or b There is an open circuit in the blue yellow wire connecting the control box to the relay vii Rectify switch off the ignition disccnnect the test lamp and p...

Page 104: ...eed control electronic box pin 3 NB It is important that MEGGER and similar generator type instruments are not used for this test An open circuit in this wire should be rectified 13 The above tests have verified the correct operation of the wiring system If no fault has been found then the electronic control box should be checked by the substitution of a proven unit Time allowed 1 5 hours ...

Page 105: ...t switch UD 11675 is no longer available Therm al switch RH 9161 is a suitable replacement and is supplied in two kits RH 2715 Switch Kit Right hand drive Cars RH 2716 Switch Kit Left hand drive Cars Kits consist of RH 9161 Switch 1 off RH 9158 Plate 1 off RH 9159 60 Cable 2 off PROCEDURE OF ASSEMBLY Refer to Figure 1 Right hand drive cars 1 Place the mounting plate RH 9158 against the left hand s...

Page 106: ...9159 60 4 Fasten the mounting plate to the mounting bracket using two self tapping screws UA 7335 Z NOTE The mounting plate is fixed on the right hand side of the mounting bracket on left hand drive cars see Fig 2 The method of installation is the same as that described in the procedure of assembly for right hand drive cars J r 11 I j _ r 1 I 11 I t l l Figure 1 Right hand drive cars 1 Otter switc...

Page 107: ...1 11 77 3 of 3 SY Ml06 Figure 2 Left hand drive cars 1 Ca bles 2 Mounting plate 3 Otter switch Hly Brt GSG ...

Page 108: ...must be removed A further Service Bulletin will be issued when the permanent engineering solution to correct themalfunction becomes available PROCEDURE 1 Remove the chain connecting the servo bellows to the engine throttles The chain should be retained by the franchise holder until further notice from the Factory 2 Complete one of the pink cards supplied a sample is attached with the date the work...

Page 109: ...o 34685 inclusive INTRODUCTION This Service Bulletin instructs the fitting procedure for a modification to overcome the possibility of a malfunction within the speed control system as outlined in category 1 A 1 Service Bulletin SY Ml08 The bulletin describes five different procedures which are required to cover different types of motor cars Each group of motor cars is listed at the beginning of ea...

Page 110: ... this bulletin the Franchise Holder should inform owners whose cars have had the speed control chain disconnected as per Service Bulletin SY Ml08 of the availability of this modification Owners should be advised that automatic selection of second gear will render the speed control inoperative eg a road speed below approximately 40 m p h 60 K p h on a steep gradient PROCEDURE FOR LEFT HAND DRIVE CA...

Page 111: ...cted to the bellows Red cable as shown in Figures 2 and 3 The flying loom should be firmly secured to avoid any possible loom to throttle linkage foul to the relay bracket with insulated clip CK 3321 provided as shown in Figure 3 Connect the loom to the relay connections as follows Green Blue connection to W2 Black Green connection to Wl Green connection to C2 Red connection to C3 As shown in Figu...

Page 112: ...ble previously fitted with the right angled Lucar connection to the vertical male connection of the gearbox connector Connect the Black Green cable connection to the horizontal male connection of the gearbox connector NOTE The Black Green cable utilises the top gear pressure switch and circuitry which is fitted within the gearbox but not previously used by Rolls Royce Motors 17 Ensure that the loo...

Page 113: ...on and ensure that depressing and releasing the brake pedal does not illuminate the test lamp Return the gear range selector to the P position and switch the ignition off NOTE This check has proved the function of the top gear pressure switch 24 Di sconnect the test lamp and re make the Red loom connection i to the bellows Red wire connection 25 Fit the speed control chain UE 41066 provided betwee...

Page 114: ...lue and a good earth and then switching the ignition on Moving the gear range selector to the D 1 position should cause the test lamp to illuminate Return the gear range selector to the P position and switch off the ignition 4 Connect the new lcom double Green Blue connection to the existing Green Blue cable and the new loom Blue Green connection to the existing Blue Green cable at the right hand ...

Page 115: ... distributor and ballast resistor and to the left of the gearbox torque converter housing allow the loom to lie on the gearbox housing 11 Disconnect the gearbox kickdown connection at the side of the gearbox Cut the White Green cable as close to the moulded connector plug as possible and fit the UD 13859 right angled Lucar connector and SPC 1297 right angled sleeve provided to the 1 White Greent c...

Page 116: ...depressing the brake pedal should not illuminate the test lamp Releasing the brake pedal should illuminate the test lamp Switch the ignition off NOTE This check has proved the function of the speed control brake switch inhibit circuit 21 Re connect the Black Green wire to the relay Wl connection Switch the ignition on the gear range selector will still be in the D position and ensure that depressi...

Page 117: ...ded to the speed control bellows mounting bracket utilising the 2BA setscrews washers and nuts provided as shown in Figure 3 NOTE For Corniche and Carnargue cars fit the UD 9270 relay to the right hand inner wing as shown in Figure 4 utilising the self tapping screws and washers provided 2 Disconnect and completely remove the existing right hand valance to speed control bellows link loom This loom...

Page 118: ...loom between the valance connections the relay and bellows ensuring that the loom branch leading to the relay is positioned adjacent to the gearbox dipstick filler tube It is essential that the clipping is secure and adequate to avoid any possible contact with the throttle linkage or other moving parts NOTE For Corniche and Camargue cars the loom branch to the relay positioning does not apply due ...

Page 119: ... ft 18 Remove the existing gearbox connector by squeezing inwards the three locating legs and pushing the connector out of the gearbox casing Fit the new connector GM 8626579 and O ring G 8619568 supplied 19 Connect the top gear pressure switch to the connector block lead GM 8626426 supplied between the switch and the large Lucar blade of the connector block This lead must be routed as shown in Fi...

Page 120: ...minate the test lamp Switch the ignition off NOTE This check has proved the function of the speed control brake switch inhibit circuit 29 Re connect the Black Green wire to the relay WI connection Switch the ignition ont the gear range selector will still be in the D position and ensure that depressing and releasing the brake pedal does not illuminate the test lamp Return the gear range selector t...

Page 121: ...xi sti ng righ t hand valance to the s pe ed control bellows link loom This loom c on t ain s Gr een Blue and Blue Green cabl es and is secure d exte rn ally to the engine l oom At the r ight han d val ance e stablish that the Gr een Blue wire is a positive feed by connecting a test lamp between t he Green Blue and a good earth and then switching the ignition on Movi ng the gear r ange selector to...

Page 122: ... the bridge formed by the bracket which supports the hydraulic pipe junction block Pass the loom into the brake mechanism along with the existing stop lamp loom 10 Pass the single sleeved Black Green wire to the rear of the ignition distributor and ballast resistor and to the left of the gearbox torque converter housing allow the loom to lie on gearbox housing 11 Disconnect the gearbox kick down c...

Page 123: ...wing for the natural overnent of the engine and gearbox during running secure any excess loom length to the gearbox actuator loom with the UE 35610 tie wrap clips provided STATIC TESTING OF CIRCUIT CHANGES 22 Ensure that the speed control bellows to throttle linkage 1 connecting chain has NOT yet been fitted 0 23 With an assistant observing the speed control bellows switch the speed control switch...

Page 124: ... slack NOTE Cars fitted with Solex carburetters have speed control chain OE 36757 and chain sleeve UE 36551 fitted 30 Carry out a Road Test of the car ensuring that all normal speed control functions operate TIME ALLOWED 1 To carry out SY Ml09 Service Bulletin on motor cars covered by this procedure 2 85 hours 2 Costs incurred should be claimed on a warranty claim using the reference SY Ml09 KIT O...

Page 125: ...0 to the connector block switch and the large This lead must be routed Ensure the kick down solenoid ccnnection has been re connected to the small Lucar blade of the connector block Fit the filter and sump using sump gasket s upplied as described in Chapter T Part 2 of Workshop Manual T S D 2476 Re connect the White Green cable connection to the vertical male connection of the gearbox connector Co...

Page 126: ... releasing the brake pedal does not illuminate the test lamp Return the gear range selector to the P position and switch the ignition off NOTE This check has proved the function of the top gear pressure switch 15 Disconnect the test lamp and re make the 1 Red1 loom connection to the bellows Red wire connection 16 Fit the speed control chain UE 41066 provided between the bellows and throttle linkag...

Page 127: ... 1 9 System Layout Figure l l 2 3 4 5 6 7 8 9 essure switch Top gear pressure switch Top gear pr tor Gearbox cdo clip Insulate Relay trol chain Speed co loom clip Insulate Loom 1 5 Tie wrap c ip lead SY Ml09 Issue 2 5 6 ...

Page 128: ...2 Wiring Diagram l Speed control bellows unit 2 Valance connection 3 Speed control blue box 4 Valance connection 14UG 5 Positive feed to stop lamps 6 Stop lamp switch 7 Relay 8 Top gear pressure switch 0 e 14GU RTA RTA SY Ml09 Issue 2 14UG 14GU D 11 T7 ...

Page 129: ... 3 Fitting Relay to Servo Bellows Bracket l 2 3 4 Insulated clip CK 3321 Servo bellows unit Relay UD 9270 A bank carburetter 2 Figure 4 Fitting Relay to Right Hand Inner Wing l Right hand spring pot 2 Relay UD 9270 secured with two self tapping screws and washers ...

Page 130: ...alance Connections l Existing cable from loom connected to the new loom 2 Wiper motor 3 New loom to servo bellows unit 4 Air conditioning ducting Figure 6 Loom Positioned Behind Ignition Distributor l Ignition distributor 2 New loom 3 Ballast resistor unit ...

Page 131: ...able connection 2 Green cable connection 3 4 I I 6 5 T6 T3 SY Ml09 Issue 2 Figure 8 Clipping Arrangement at Distribution Cover l Transmission sump 2 Brake distribution cover 3 Edge clip UD 13664 4 Loom passes through grommet into assembly 5 Insulated clip CK 3321 6 Transmission gearbox connections ...

Page 132: ...1 earbox connection to be changed 2 Kick down solenoid 3 Front servo 4 Blanking plug to be removed and top gear pressure switch fitted 1 2 3 I L I J 1 0 J I I i Figure 10 Top Gear Pressure Switch and Wire Route 1 Gearbox connection 2 Kick down solenoid 3 Connecting lead 4 Front servo 5 Top gear p essure switch ...

Page 133: ... II Silver Wraith II Be 1tley T2 Corniche Saloon Corniche Convertible INTRODUCTION 34573 34601 34775 34830 33029 This bulletin describes changes which have been made to the above motor cars Full technical details and workshop procedures will shortly be issued in a Workshop Manual Supplement The following new features have been introduced 1 Headlamp wash wipe 2 Automatic radio aerial control 3 Manu...

Page 134: ...lamp wash wipe will only operate if the headlamps are also switched on The headlamps are cleaned by brushes wiping an arc across the headlamp lenses The brushes are operated by a conventional wiper motor and rack The motor is situated beneath the left hand front wing The reservoir under the left hand front wing provides water for both the headlamp and windscreen washers There are two independent p...

Page 135: ...g and socket on the actuator has been deleted The loom is now an integral part of the actuator and passes through the left hand side of the transmission tunnel into the car interior The loom is connected to the gear selection wiring by a multi pin plug and socket mounted adjacent to the top left hand side of the ACU servo unit Access to the plug and socket is gained by removing the ACU servo trim ...

Page 136: ...mpressor circuit 8 This change is applicable to all cars The compressor electrical circuit is now permanently earthed so that it is always operating provided that 1 The engine is running 2 The ambient temperature is above o0 c 3 The air conditioning unit function switch is not in the 1 0FF position This change has been introduced to reduce the possibility of interior windscreen misting under adver...

Page 137: ...a I ti I Service Bulletins Chapter N Power Assisted Steering ...

Page 138: ...the problem has been identified and if it exists in service it will be limited to the cars listed in this bulletin Although no such fault has been recorded on any car in service we are instructing Distributors and Retailers to carry out a heck the check 1s a simple torque tightness one Service Managers are therefore asked to ensure that the owners li ou s 1 lf OYCE MOTORS Car Division TSO 4171 1 o...

Page 139: ...5 4 Remove the securing nut Fit a new nut and torque tighten to 13 8 kgf m 100 lbf ft Return the nut on a service label to Rolls Royce Motors in the normal manner 5 Paint spot the radiator and steering box rocker shaft and face to provide visual evidence that the check has been carried out Any cost involved in this check should be claimed on a warranty claim form which should be completed in the n...

Page 140: ...25244 SR E 25297 SR 25352 SRt 254C6 L H 25172 LRE 25245 SBE 25298 SRX 25353 SRH 25407 LRE 25173 LRE 25246 SRH 25299 SRH 25354 SRE 2540S LRE 25174 LRH 25247 SRH 5300 SRE 23355 SRH 25409 LRH 25175 LRE 25248 SRH 25301 SRH 25356 SRH 25410 LRE 25176 LRE 25249 SRE 25302 SRE 25357 SRX 25411 LRE 25177 LRE 25250 SRH 25303 SRH 25358 SRH 25412 LRE 25178 LRH 25251 SRH 25304 SRH 25359 SRE 25413 LRE 25179 LRE 2...

Page 141: ... 25683 LRE 25458 SRX 25515 SRH 25571 SRH 25633 LRE 25684 LRX 25459 SRH 25516 SRH 25572 SRH 25634 LRE 25685 LRH 25460 SRE 25517 SRH 25573 SRH 25635 SRE 25687 SRX 25470 SRH 25518 SRH 25575 SRE 25636 SRE 25693 SBH 25471 SRX 25519 SP H 25576 SRH 25637 SBH 25694 SBH 25472 SRH 25520 SRH 25577 SRX 25638 SBH 25695 SRX 25473 SRX 25521 SRH 25578 SRH 25639 SRX 25696 SRH 25474 SRH 25522 SRH 25579 SRE 25640 SR...

Page 142: ...RH 25970 LRE 25739 SRH 25797 SRH 25857 SRE 25909 SRH 25972 LRE 25740 SRE 25798 SRE 25858 SRH 25910 SRX 25973 LRX 25741 SRH 25799 SRH 25859 SRH 25911 SRE Z5976 LRE 25742 SRH 25800 SRH 25860 SRE 25912 SRH 25977 LRE 25743 SRE 25801 SRE 25861 SRH 25913 SRX 25978 LRE 25744 SRH 25802 SRH 25862 SRH 25914 SRH 25979 LRH 25745 SRH 25803 SRH 25863 SRH 25915 SRH 25980 LRE 25746 SRE 25804 SRX 25864 SRE 25916 S...

Page 143: ...1 SRH 26381 SRX 26039 SRH 26107 SRH 26188 SRE 2 6286 SRH 26387 SRH 26040 SRE 26108 SRE 26189 SBH 26287 SRE 26397 SRE 26042 SRH 26109 SRH 26190 SRE 26288 SRH 26400 SRH 26043 SRH 26111 SRH 26193 SBH 26289 LRE 26406 SRX 26044 SRH 26112 SRH 26195 SRH 26291 LRX 26411 SRH 26045 SRH 26113 SRH 26197 SRH 26292 SRE 26421 SRX 26046 SRH 26115 SRH 2619 9 SRH 26294 SRE 26423 SRH 26047 SRB 26117 SRH 26201 SRH 26...

Page 144: ... LR H 26543 LRE 26544 LRE 26545 LRE 26547 SRli 26558 SRX 26564 SRX 26566 SIU1 26568 SRE 26569 SRE 26581 SRE 26583 SU 26590 SRE 26597 SIU1 26599 LRX 26621 SRE 26647 SRE 26653 SRH 26657 SR B 26661 SRX 26663 LRH 26673 LRE 26690 LRE 26697 SRE 26700 7 of 7 ...

Page 145: ...n no particular order of importance or priority and some of the checks do not necessarily apply to all of the cars listed However for simplicity we have decided to apply them generally to all of the cars listed There is a slight exception regarding one check and this is noted in the bulletin text DESCRIPTION The checks to be carried out are as follows Cl The torque tightness of the four setscrews ...

Page 146: ...frame Nuts and Bolts Torque figure for the four engine mount crossmember nuts and bolts should be 11 7 kg m to 12 5 kg m 85 lb ft to 90 lb ft This is a revised figure from the previous one which was 8 3 kg m to 9 0 kg m 60 lb ft to 65 lb ft 1 Raise the car on the hoist 2 Check the torque of the four nuts and bolts shown in Figure 1 item C2 using a normal torque spanner and socket and raise to the ...

Page 147: ...ure outlined below check the torque tightness of the three countersunk setscrews shown in Figure 2 item C4 which secure the steering wheel to the hub The correct torque figure is 0 8 kg m to 1 1 g w lb ft to 8 lb ft 1 Disconnect the battery 2 Feed 31 cm 12 0 in of strong thin cord in a loop into the gap between the horn button and steering wheel inner rim to lie against the spindle 3 Simultaneousl...

Page 148: ...OWED To carry out check SY NlS 0 75 hours The above work to be submitted through normal warranty procedure on separate claim forms quoting the reference SY NlS C1 C1 I I _1 I _j C3 C2 FIGURE 1 Cl Steering rack mounting feet to front sub frame setscrews C2 Front engine mount crossmember to front sub frame setscrews S 214 C3 Two setscrews securing the inner ball joint bracket to the rack C denotes c...

Page 149: ...27 5 77 5 of 10 SY NlS C4 S 243 FIGURE 2 C4 Steering wheel to hub countersunk setscrews ...

Page 150: ...73 SRH 30223 CRX 30024 SRF 30074 SRX 30124 DRF 30174 SRF 30224 CRX 30025 SRH 30075 SRF 30125 CRH 30175 SRH 30225 CRX 30026 SRH 30076 SRH 30126 DRF 30176 SRH 30226 CRH 30027 SRF 30077 SRX 30127 DRF 30177 SRF 30227 ORX 30028 SRH 30078 SRF 30128 ORF 30178 SRH 30228 DRH 30029 SRH 30079 SRH 30129 CRX 30179 SRH 30229 JRX 30030 SRH 30080 SRF 30130 JRX 30180 LRF 30230 CRX 30031 SRH 30081 SRH 30131 SRF 301...

Page 151: ...23 SRF 30473 SRF 30274 SRX 30324 LRF 30374 SRX 30424 SRH 30474 SRH 30275 SRH 30325 LRH 30375 SRH 30425 SRX 30475 SRX 30276 SRF 30326 LRF 30376 SRF 30426 SRH 30476 SRH 30277 SRX 30327 LRF 30377 SRH 30427 SRF 30477 SRF 30278 SRH 30328 DRH 30378 SRX 30428 SRX 30478 SRH 30279 SRF 30329 ORF 30379 SRH 30429 SRH 30479 SRF 30280 SRX 30330 CRX 30380 SRH 30430 SRH 30480 SRH 30281 SRH 30331 DRF 30381 SRF 304...

Page 152: ...73 SRH 30723 SRX 30524 SRH 30574 SRH 30624 DRH 30674 SRH 30724 SRH 30525 SRH 30575 SRH 30625 DRF 30675 SRF 30725 SRX 30526 SRF 30576 SRX 30626 ORF 30676 SRH 30726 SRH 30527 SRH 30577 SRH 30627 ORX 30677 SRF 30727 SRF 30528 SRX 30578 SRH 30628 CRF 30678 SRH 30728 SRH 30529 SRH 30579 SRF 30629 CRH 30679 SRH 30729 SRX 30530 SRF 30580 SRH 30630 JRX 30680 SRH 30730 SRH 30531 SRH 30581 SRX 30631 JRX 306...

Page 153: ...23 SRH 30985 SRX 30774 DRF 30824 SRH 30874 SRH 30924 SRH 30986 SRH 30775 CRH 30825 SRH 30875 SRH 30925 SRH 30987 SRF 30776 DRF 30826 SRH 30876 SRF 30926 SRH 30989 SRH 30777 DRX 30827 SRH 30877 SRH 30927 SRH 30990 SRX 30778 CRX 30828 SRF 30878 SRH 30928 SRH 30992 SRH 30779 DRF 30829 SRH 30879 SRH 30929 SRH 30993 SRF 30780 JRH 30830 SRF 30880 SRH 30930 SRH 30995 SRH 30781 SRH 30831 LRF 30881 SRF 309...

Page 154: ...1154 SRH 31055 SRF 31167 SRH 31056 SRF 31168 SRF 31057 SRH 31169 SRX 31058 SRF 31170 SRH 31059 SRH 31171 SRH 31060 SRH 31173 SRH 31062 SRX 31174 SRX 31063 SRF 31176 SRH 31064 SRH 31178 SRF 31065 SRH 31181 SRH 31067 SRH 31182 SRH 31068 SRX 31185 SRF 31069 SRF 31190 SRH 31070 SRH 31191 SRX 31071 SRH 31194 SRH 31074 SBH 31197 SRH 31075 SBH 31199 SRH 31076 SRX 31200 SRH 31079 SRX 31202 SRH 31080 LRF 3...

Page 155: ...ings we have decided to carry out checks on cars with chassis numbers in the range listed above It should be noted that a number of these cars have not yet left the factory and will therefore be checked and identified as such prior to delivery Owners of should be checked domiciled the owner franchise PROCEDURE any cars within the range of chassis numbers contacted and asked to bring their cars to ...

Page 156: ...tighten up to the correct figure 5 Fit new split pins 6 Paint a white spot on the top left hand corner of t e radiator top tank se Figure l Warranty claL s should be submitted in the nor nal ay The claims should r ot con ain other work but 0 course several checks can be submitted on he same claim to ease adroinistra ion and paperNork If several cars are checked at the same time warranty claims for...

Page 157: ... 2 TRACK ROD ADJUSTER CLAMP 30LT 1 Steering rack mounting feet 2 Adjuster clamp bolts 3 Track roe inner 4 Pinion housing 5 Track rod adjuster 6 Hydraulic pipework TIME ALLOWED To carry out check SY Nl6 0 3 hours i SY Nl6 S SS7 ...

Page 158: ...I Service Bulletins Chapter P Torqu Tightening Figures ...

Page 159: ...I Service Bulletins Chapter Q Exhau System ...

Page 160: ...I Service Bulletins Chapter R Wheel and Tyres ...

Page 161: ... cars and all Bentley T Series and Corniche cars C7I I i INTRODUCTION I j When vibration problems with tyre wheel assemblies are encountered and normal corrective actions have proved to be unsatisfactory the Dunlop Tyre Customer Organisation offer a tyre wheel assembly harmonisation service This service is available on an appointment basis only and may be chargeable These charges will not be accep...

Page 162: ... H MuUoy I Nottingham Dunlop Ltd Abbeylield Road Nottingham Telephone 0602 862176 Contact Mr A Byron 1 Full tyre wheal harmonisation facilities ire available at London Bristol Leed Nottingham and al Service Station Westgate Fort Dunlop 2 Lunlled facilities are ava1latJle at other Depots 3 Customers wilh car vibration problems can onlv be seen by appointment I North Leeds Dunlop Ltd Westgate Leeds ...

Page 163: ... R L Dale West RegJon Midland Region North Scotlw Based at Bathford Based at Nottingham Based at Leeds Note Contact wllh Service Engineers through Mr C Somers Techntca1 Service Manager Telephone 021 373 2121 Extension 2115 I H R Hewison South Region Based at Bickfey Kent w 0 H w ...

Page 164: ...nd Corniche cars and Rolls Royce Silver Wraith II cars DESCRIPTION It is the purpose of this bulletin to stress the importance of correct tyre pressures to gain the rnaxirnwn possible advantage from t e rack and pinion steering and other suspension changes The following table gives the correct tyre pressures and it is of the utmost importance at they are strictly adhered to It should also be noted...

Page 165: ...1 sq in 2 01 9 s 1 Clll 2 0lh sri in l 7kg sq Clll 241h sq in 2 lkg sq cm IJOlldsq inl Rear tyrns Front tyres 2 0kg sq cm 2811 sq in 2 0kg sq cm l 8kg sq cm 281h sq in 21 ilh sq in 2 25ko sq cm 2 lkg sq cm 321b sq in 301h sq in 2 0kg sq cm 1 71 J Sq COi 2811 sq in 2411 sq in 2 lkg sq Clll 2 lkg sq cm 13411 1 sq in 301b sq in Rear tyres 2 2t kg s11 cm 321bls 1 in 2 5k sq cm 3611 sq in 2 1 kg sq cm ...

Page 166: ...y on direct export to North America are being fitted with Michelin Wide X HR70 15 tyres The tyre is of similar construction and hence is compatible with the Michelin Wide X HR70 15 tyre currently available in North America The tyre is not compatible with Dunlop HR70 HR15 or Firestone HR70 HRlS tyres previously fitted It is therefore recommended that in the case of fitting Michelin Wide X HR70 15 t...

Page 167: ...29 8 77 2 of 2 TYRE PRESSURES Four door saloon Long wheelbase without division Corniche saloon Corniche convertible Camargue Hly SW FRONT 1 69 kg sq cm 24 lb sq in SY R37 REAR 1 97 kg sq cm 28 lb sq in ...

Page 168: ...e force variation low spot on radial ply tyres DESCRIPTION All recommended radial ply tyres for the above motor cars are marked with a red spot to indicate the force variation low spot of the tyre Avon tyres supplied for service replacements may be marked with a green spot instead of a red one When fitting the tyre to a wheel rim the red or green spot must be aligned with the letter H stamped in t...

Page 169: ... onwards JRH 14674 and onwards INTRODUCTION From the following car serial nW lbers cars leaving the factory equipped with Avon tyres will have a new type of tyre fitted Silver Shadow II and Bentley T2 Silver Wraith II Corniche Camargue SBH 33712 and onwards LR X 33017 and onwards DRH 32491 and onwards JRX 32035 and onwards This new tyre is suitable for use in all countries other than North America...

Page 170: ...ipped with either HR70 HR15 or 235 70 HRlS marked tyres as original equipment i e all cars after the car serial numbers listed at the beginning of this bulletin As the tyre is of steel braced construction and not textile it is recommended that they are fitted in car sets However if for some reason this is not possible the legal requirement concerning the mixing of tyres should be considered TYRES ...

Page 171: ... flatting problems In order to eliminate this potential problem the same tyre is now being manufactured with a rayon carcase replacing the previous nylon carcase The tread pattern of the tyre remains the same The only visible changes to the tyre are 1 The word nylon on the tyre sidewall is replaced with the word rayon and 2 The outer sidewall now has a raised rib instead of one which is undercut o...

Page 172: ...he radial force variation low spot colour on the new tyre is red and when fitting the spot should be aligned with the highest point of the wheel marked with the letter H on the wheel rim Tyre pressures remain unchanged Hly SW ...

Page 173: ...I Service Bulletins Chapter S Body ...

Page 174: ... insulation pad to be fitted correctly on cars prior to Car Serial Numbers SRD 22118 and LRD 22073 the brake pipe connector block must be slightly repositioned Figure 2 gives details of the re location of this block DO NOT DISCONNECT THE BRAKE PIPES since this will result in the need to bleed the system 6 Remove the exhaust clamp and modify as Figure 2 7 Offer up to the floor the thick insulation ...

Page 175: ...time allowed 1 5 hours The kit RH 2649 contains the following items 1 off l off 1 off 10 off l off 1 off Alloy shield Insulator Insulator Screw Velcro hook Velcro loop UR 19830 UR 19831 UR 19832 UA 9487 Z UW 15497 UW 1549 8 SY S30 Iss 2 ...

Page 176: ...to Underside of Front Carpet 9 5 long Carpet Studs Removed A a i I I a j Carpet Stud Removed A 2 Wide strip of Loop Velcro stitched to Underside of Rear Carpet 9 5 long Rear Carpet Section AA SY S30 Iss 2 Anti slogger Mounting Plate Seat Pedestal Hook Velcro stitched to Front Carpet Loop Velcro stitched to Rear Carpet May be stapled o 803 ...

Page 177: ... UR 19832 nsu a 10n a eria 0 Forward Exhaust Mount 0 Remove material from clamp as shown 4 of 8 I I I I I l I t 1i L J SY S30 Iss 2 Catalyst SIiencer Box 2 250 Brake connector block moved hole pitch of mounting bracket towards centre of car 0802 ...

Page 178: ...0804 21532 22163 22422 20808 21537 22167 22424 20822 21540 22171 22427 20831 21555 22197 20834 21558 22200 20899 21561 22205 20908 21587 22208 20917 21609 22213 20924 21617 22224 20964 21625 22226 20970 21633 22230 20973 21645 22233 20981 21669 22237 21086 21676 22262 21092 21679 22265 21100 21693 22268 21159 21707 22271 21168 21738 22274 21 170 21741 22277 21173 21749 22283 21175 21756 22286 2117...

Page 179: ...INSULATION PAD CRD 20171 20175 20283 20285 20340 20345 20475 20715 20871 21402 21405 21407 21522 21523 21595 21661 21732 21794 21799 Denotes Canadian car 21860 21862 21864 21916 21920 21922 21999 22000 22001 22008 22121 22122 22188 22189 22253 22258 22326 22382 22385 SY S30 Iss 7 ...

Page 180: ...0713 20 717 20718 20868 20937 20940 21003 21005 21252 21255 21327 21404 21406 21408 21465 21467 21469 21470 21524 21600 21660 21662 21663 21665 Denotes Canadian car 21666 21727 21728 21730 21731 21792 21793 21795 21863 21915 21916 21918 21919 21921 21995 21997 22119 22120 22123 22124 22184 22185 22187 22190 22191 22254 22255 22257 22259 22319 22321 22322 ...

Page 181: ...5 21387 21388 21390 21391 21395 21455 Denotes Canadian car 21 57 21464 21517 21521 21578 21583 21585 21592 21645 21648 21649 21651 21656 21659 21713 21725 21784 21786 21849 21850 21851 21853 21924 21943 21983 21984 21990 22048 22049 22060 22064 22066 22068 22069 22071 22072 22073 22171 22173 22174 22177 22178 22179 22181 22182 22183 22240 Bulletin No SY S30 Iss 2 22242 22243 22244 22246 22247 2224...

Page 182: ...equirement that the thickness of the FTA Full Thermoplastic Acrylic paint colour coat is restricted to a maximwn of 0 1016 mm 0 004 in It is therefore important that as much as possible of the original paintwork thickness is removed before the application of further quantities of new colour This is to ensure that the total colour paint thickness remains below the maximum of 0 1016 mm 0 004 in and ...

Page 183: ...ION When ordering modified cellulose thinners part number 851 1141 it is possible to be supplied with modified cellulose thinners part number 851 732 Either of the above mentioned thinners can be used when a modified cellulose thinners appertaining to the MlSl or the M062 is called for For details of thinners to use with paint material consult the following Service Bulletins Carnargue SY S28 Corni...

Page 184: ...ng strip is circular in section supplied in lengths sufficient to seal either a windscreen or a rear winnow A wire running through the centre of the sealing strip enables the Solbit to be heated during the fitting procedure by passing an electrical current through it The power required to heat the Solbit correctly is 24 volts at 11 amps and a suitable trans former should be used If a transformer c...

Page 185: ... finisher and then the seal Care must be exercisec to avoid aarnc1ginq the pa tntuork screen or chromed finisher 9 From insi e the car carefully detach the finisher strip from the upper and side flanges of the screen aperture 10 Be fore the qlass can be reJT1 oved it wi 11 be necesRary to bre a the Solbit seal as follows Fro insid t e car cut or pierce a hole throuoh the Solbit seal see Fig 1 Thre...

Page 186: ...vertical Position in the aperture This is best done by placing two 5 mm n 375 inch thick distance pieces on the bottom face of the aperture some 23 cm 9 inches inboard from each edge 6 Locate the screen onto the 0is tance spacers then centrally position the winoscreen in the aperture Adjust the thick ness of the distance spacers if necessary until this condi tion is obtained see Fiq 2 7 Mar k the ...

Page 187: ...rom the joint for future use 12 Lift the windscreen onto the distance blocks on the lower flange of the body aperture then locate the glass precisely to its pre marked position refer to peration 7 Do not apply pressure to the glass at this stage of the fitting procedure 13 Connect the 24 volt supply to the ends of the wire running through the Solbit seal then insert the depth control blocks betwee...

Page 188: ...the car using a cloth moistened with Rostik Cleaner 6001 19 Clean the whole screen aperture recess ana also the periphery of the screen wj_th a clean cloth moistenea with Bostik Cleaner 6001 to remove any dirt or grea e 20 Pre fit the moulded rubber seal to the exteri or of the screen aperture ann check for a satisfactory fit around entire periphery of the glass Remove the seal froM the aperture f...

Page 189: ...fit the rubber finisher seal to the upper and side flan9es of the screen aperture inside the car as follows 27 Clean the bonding surfaces of the w i ndscreen flanaes inside the car and the finisher strip with Bostik Cleaner 6001 allow the cleaner to dry 28 Apply Boscoprene PriMer 9 52 or a similar primer to the adhesive used in operation 24 to the bonding areas of the windscreen flanges only an l ...

Page 190: ... the car until the four spring clips attached to the rear winnow hv pullinq the panel towards the front of the car until the four soring clips attached to the rear of the panel are freea from the body A strip of metal or strona wire bent at one en l to forl 1 a hook will assist in removing the panel but care must be taken to avoid damaging the trim 7 Using a screwdriver c8refully prise the screen ...

Page 191: ...o fjt Operations 1 t0 25 but note the following points Prior to locating the qlass l n c the Cclbit seal relieve the seal locally on the low r flange in t ro places to allow the two rear winoow eater cables to pass throu0 h the Solbit strip 2 When fittin the rear window glass into the anerture Operation 12 in the basic procedure threa0 the two heater cables into the interior of the car ensuring th...

Page 192: ...milar blac Ji adhesive to the bonc ing surfaces of the screen aperture flanges and the finisher strins leave approxiITlately 12 7 cm 5 inJ at the unmit red end of the strips free from adhesive to allow cutting and fitting of the remaining joint 9 Allow between 10 and 15 minutes for the adhesive to partly dry then fit the finisher strips to the anerture flanges commencing at the mitred joint Press ...

Page 193: ...4 2 76 10 of 12 SY S35 1 2 I I I 0869 FIG 1 WIRE IN POSITION FOR FREEING THE SOLBIT STRIP 1 Handle 2 off 2 Wire 3 Windscreen glass 4 Solbit seal the dotted line indicates the hole bored through the seal ...

Page 194: ...ERS AND DEPTH CONTROL BLOCKS IN POSITION A Depth control block in position a 3 2 nun 0 125 in b 4 7 mm 0 185 in B Spacer in position c 9 5 mrn 0 375 in approximately Adjust this dimension to produce an equal gap at the top of the glass ...

Page 195: ...4 2 76 12 of 12 1 2 3 FIG 3 WINDSCREEN SEALING ARRANGEMENT l Rubber face seal 2 Chromed finisher 3 Moulded rubber seal 4 Solbit seal 5 Finisher seal interior 6 Windscreen glass SY S35 6 086 ...

Page 196: ...DESCRIPTION Figure 1 describes a tool to facilitate removal of the recessed rotary control knobs on the facia e g Aerial When using the tool exercise great care to prevent damage to either the facia bezel or the knob periphery When fitting the control knob engage it sufficiently for it to be flush with the facia bezel NOTE Over engagement will make future removal difficult and may also cause knob ...

Page 197: ...A 3 18 mm 0 125 in B 31 8 nun 1 25 in C 27 94 cm 11 0 in D 2 54 cm 1 0 in ll 213 Tool is fabricated from locally obtained mild steel strip to dimensions given Radius of strip to match circumference of knob All edges to be smooth ECk MB SY S38 ...

Page 198: ...iche and T Series cars e J I I l f i DESCRIPTION Inmont light grey acrylic repair primer surfacer U34 AV016 Rolls Royce code 9502921 has now been replaced by Inmont grey green acrylic repair primer surfacer U34 GV004 Rolls Royce code 9202922 This change has been made to avoid confusion between the cellul ose and acrylic repair primers which are currently both liqht grey in colour We stress that th...

Page 199: ...CABLE TO All Silver Shadow T Series Corniche and Camargue motor cars i DESCRIPTION In the event of exterior body panels having to be changed 8 it should be noted that replacement panels may need localised hand trimming to ensure an exact fit 1 This trimming plus any other adjustments must be carried out to the panel being painted I MOfORS CarC Msion l of 1 11 ...

Page 200: ... Do not return the glass to Rolls Roy ce Motors Lt d unless requested to do so In order to expedite any resulting Warranty Claims would you please ensure that the Service Label and Warranty Cl im Form are correctly completed and include the glass date code Failure to include the glass code will result in the Warranty Claim Form being returned It should be noted that the inclusion of the glass code...

Page 201: ... d eteminea by the dots placed above the word TRIPLEX as shown belCM January February March April May June TRIPLEX TRIPLEX TRIPLEX TRIPLEX TRIPLEX TRIPLEX July August September October Noveni er December TRIPLEX TRIPLEX TRIPLEX TRIPLEX TRIPLEX TRIPLEX ...

Page 202: ... Corniche and 1 T Series motor cars finished in Full Thermoplastic Acrylic Paint 0 o DESCRIPTION JTo avoid confusion between Cellulose and Acrylic Repair Primers l which are currently both Light Grey in colour the colour of the Acrylic repair primer has been changed to Grey Green l he chemical specification of the primer remains unchanged GREY GREEN Acrylic Repair Primer Surfacer OB 33665 U34GV004...

Page 203: ...Camargue motor cars after car serial number JRH 23608 i ii j INTRODUCTION There have been minor alterations to the Camargue facia from the above car serial number DESCRIPTION I The manual flap in the circular outlets commonly known as the bulls eyes is no longer fitted and the airflow through these outlets is now controlled automatically Hly MH I Ilf oYCE I I MOTORS I Car Division TSO 4171 or I 11...

Page 204: ...sure which is a normal feature of inertia reel seat belts To obtain the benefits of the device the wearer s should fasten and adjust the seat belt to the desired requirement of the individual as with conventional inertia reel seat belts then withdraw the shoulder strap between 6 4mm and 13mm 0 25 i n and 0 50 in and release The PRD device will then maintain the selected pressure until a deliberate...

Page 205: ... the door 2 Pull the finisger away from the door until it assumes an angle of 45 to the door Move the finisher rearwards so that it unclips itself from the door trailing edge 00 not damage the rubber seal CAPPING FINISHER TO FIT FRONT DOOR 1 Clean the door painted surface and the underside of the finisher If a new capping finisher is to be fitted it will be supplied in spares form in two pieces th...

Page 206: ...aneously allowing the finisher to fit under the rubber 4 When the strip is flush to the door rivet the finisher forward edge retainer to the door forward edge CAPPING FINISHER TO FIT REAR DOOR Use the same procedure given for the front door noting the following difference 1 The finisher is supplied in and the rear edge retainer to the individual door cut and rear edge retainer must and polished tw...

Page 207: ...25 1 78 3 of 3 SY S48 Figure 2 Rear door capping finisher A Finisher to fit flush at both points Hly MB I ...

Page 208: ...I Service Bulletins Chapter T Transmission ...

Page 209: ...I Service Bulletins Chapter U 1 49 EmissiQn Control Systems ...

Page 210: ...i i J j I i Service Bulletins Chapter PVI Phantom VI ...

Page 211: ... V and VI cars is to be changed in anticipation of forthcoming legislation DESCRIPTION The previous marking 8 90 H 15 Dunlop Fort C will be changed to 8 90 S 15 Dunlop Fort The tyre size and construction will remain unchanged It is inevitable that as tyres are replaced on motor cars some cars will have tyres with the two different markings The perfonnance and handling of the cars will not be affec...