RollSeal SC-325M, Installation Manual

Page 1: ...Part No 4801 5162 Rev 09 2019 Install Manual RS 500 600 Doors 1 2 7 3 4 RS 500 600 M Series Doors Installation Manual RollSeal 1733 County Road 68 Bremen Alabama 35033 256 287 7000 ...

Page 2: ...r Opening 23 10 Brother Operator 25 11 Installation of RS 500 600 Series Doors CMS Kit 25 11 1 Tools Required 26 11 2 Overview 26 12 Installation of Condensation Management System and Ducts 26 12 1 Wiring the Condensation Management System for RS 500 600 Series Doors 27 13 Connecting Electrical Power to RS 500 600 Series Doors 28 14 Electrical Connections for RS 500 600 Cooler Door 28 14 2 Connect...

Page 3: ...2 26 Removing and Replacing Floating Magnets or Velcro 43 27 RS 500 600 Series Door Wiring Diagram 48 28 RollSeal Smart Controller SC 325M Wiring Diagram Internal Wiring 49 29 RollSeal Smart Controller SC 650M Wiring Diagram Internal Wiring 50 30 Wiring Optional Accessories 51 30 1 Wiring Falcon XL and EX Motion Detectors 51 30 2 Wiring Falcon IS40 Infrared and Microwave Sensor 51 30 3 Wiring the ...

Page 4: ...Wiring Should Be In Accordance with National Electrical Codes Or Other Local Codes Warning The Installer Is Responsible For Complying With All Relevant Regulations Such As National Wiring Regulations And Accident Prevention Regulations Particular Attention Must Be Given To The Cross sectional Areas Of Conductors The Selection Of Fuses Or Other Protection And Protective Earth Ground Connections War...

Page 5: ...f power until instructed to do so 3 Locate the control station a within sight of the door b at a minimum height of 5 feet so small children cannot reach it and c away from all moving parts of the door Remove all ropes and remove or make inoperative all locks connected to the garage door before installing opener 4 For products having a manual release instruct the end user on the operation of the ma...

Page 6: ...R A STOPPED PARTIALLY OPEN DOOR 5 For products having a manual release if possible use the manual release only when the door is closed Use caution when using this release when the door is open 6 KEEP DOORS PROPERLY OPERATING AND BALANCED See Door Manufacturer s Owner s Manual An improperly operating or balanced door can cause severe injury or death Have trained door systems technician make repairs...

Page 7: ... être donnée pour les aires sectionnelles transversales de conducteurs le choix d elles fusées ou autre protection et terre prises de terre protecteur Avertissement Les tensions dans le pouvoir câblent et certains parties de la promenade en voiture peuvent résulter dans la mort Wle henever la promenade en voiture a été utilisé il doit être isolé et détaché pendant 5 procès avant que tout travail c...

Page 8: ...ent pas l atteindre et c loin de tous parties en mouvement de la porte 4 Pour produits ayant un délivrance manuelle instruire l utilisateur final sur l opération de la délivrance manuelle 5 Installer la poignée d évacuation contenant l étiquette d instruction de sortie plaque signalétique sur le côté du poste de commande bouton d ouverture fermeture RÈGLEMENTS DE SÉCURITÉ IMPORTANTS AVERTISSEMENT ...

Page 9: ...rangeant la vitesse ou la fin de course retest les traits de sécurité de l opérateur de porte Manque à arranger l opérateur correctement peut causer blessure sévère ou mort 5 Pour produits ai manuel la délivrance si possible utiliser la délivrance manuelle seulement quand la porte est fermée Précaution d utilisation à utiliser cette délivrance quand la porte est ouverte 6 GARDER LES PORTES CORRECT...

Page 10: ...ite the manufacturer that appears below directed to the attention of Customer Service Manager This limited warranty is expressly in lieu of any and all representations and warranties expressed or implied including any implied warranty of merchantability or fitness for a particular purpose The remedy set forth in this limited warranty shall be the exclusive remedy available to any person No person ...

Page 11: ...dard Input Voltage 230VAC Operator Options Remote receiver and transmitters photo safety beams leading edge switch Accessories Industry standard accessories can be added such as motion sensors loop detectors ceiling pull switches lock out switches other various types of switches and door status movement indicators such as lights and buzzers Windows 32 high with width varying by width of door panel...

Page 12: ...1 5162 Rev 09 2019 RS 500 600 M Series Doors Page 12 6 Operator Options NSF Certified Doors are equipped with Left mount Brother operators Smart Controller and Magnetic Track Sealing System SC 325M 650M Controller ...

Page 13: ...e Temperature Range 32 F 115 F 0 C 46 C Inputs 10 Amps 115 VAC Single Phase or 6 Amps 230 VAC Single Phase 8 Amps 230 VAC Single Phase Outputs 230 VAC Three Phase 1 4 HP 230 VAC Three Phase 1 2 HP Optional Condensation Management System CONDENSATION MANAGEMENT SYSTEM CMS Voltage Rating 230 VAC 10 50 60 Hz 1 PH Blower 135 Watt Heater 1200 Watt Total Current 6 0 A 230 VAC Typical 9 0 A 230 VAC Max N...

Page 14: ...ies Doors Page 14 8 RS 500 Series Door TABLE 1 RS 500 Door Standard Dimensions WIDTH Related Dimensions HEIGHT Related Dimensions NSF Certified Doors are equipped with Left mount Brother operators Smart Controller and Magnetic Track Sealing System ...

Page 15: ...Part No 4801 5162 Rev 09 2019 RS 500 600 M Series Doors Page 15 RS 600 Series Door NSF Certified Doors are equipped with Left mount Brother operators Smart Controller and Magnetic Track Sealing System ...

Page 16: ...Part No 4801 5162 Rev 09 2019 RS 500 600 M Series Doors Page 16 TABLE 2 RS 600 Door Standard Dimensions WIDTH Related Dimensions HEIGHT Related Dimensions ...

Page 17: ...es Door with Optional Condensation Management System WIDTH Related Dimensions HEIGHT Related Dimensions TABLE 3 RS 500 Door with CMS Kit Dimensions Dimensions NSF Certified Doors are equipped with Left mount Brother operators Smart Controller and Magnetic Track Sealing System ...

Page 18: ...0 Series Door with Optional Condensation Management System TABLE 4 RS 600 Door with CMS Kit Dimensions WIDTH Related Dimensions HEIGHT Related Dimensions NSF Certified Doors are equipped with Left mount Brother operators Smart Controller and Magnetic Track Sealing System ...

Page 19: ...e received check for damaged loose or missing parts If there are damaged or missing parts contact your RollSeal distributor immediately Please read and understand all instructions in this manual before beginning installation 9 4 Adjusting the Door Framing or Clear Opening Locate your particular system in the appropriate Tables 1 4 Read the value of height and width of the clear opening for the doo...

Page 20: ...m 9A 1 Make sure that door assembly is plumb square 2 The top unit has a top flange and a bottom flange Make sure these flanges overlap framing 3 The vertical members have inner flanges and outer flanges The inner and outer flanges have pre drilled holes that serve as attachment points Make sure the outer flanges overlap framing 4 When door is raised in front of clear opening Section 9 9 Page 23 D...

Page 21: ...below 1 Arrange the Top and Bottom Tracks so that they can be assembled See Diagram 9B 2 Slide the Bottom Track into the Top Track so that the Tracks butt together on the Splice Bracket and Splice Plate See Diagram 9C 3 Note that the Tracks butt together inside the Track Bracket and butt together on top of the Track Plate 4 Bolt the Tracks together Check that ALL bolts in the Splice Bracket and Sp...

Page 22: ...tal Member U shaped plate Plate fits inside vertical member Slide vertical member over U shaped plate Vertical Member Clear Opening At this end of members 3 8 x 1 Bolts nuts On each end of the horizontal member is a U shaped plate that fits inside each vertical member The U shaped plate has four bolt holes two on the inside and two on the outside flanges that match bolt holes in the vertical membe...

Page 23: ... photo eye replacement and troubleshooting purposes 3 Plug connectors together Make sure connectors interlock 4 Repeat for both infrared detectors 5 Cable ties and adhesive mounts are supplied to secure wire to the inside of tracks Diagram 9E 9 9 Fastening Door Assembly to Clear Opening Diagram 9F 1 Use a tape measure and make sure that the overall height and overall width of the clear opening mee...

Page 24: ...ten Tek screws in steel or lag screws in wood through the flanges on sides of door assembly Securely tighten all screws 8 On the lower and upper flanges of the horizontal member there are attachment points for fastening screws Fasten Tek screws in steel or lag screws in wood through the holes This secures the top of the door to the clear opening 9 On insulated panel applications Fab Lok Anchors ar...

Page 25: ...Installation of RS 500 600 Series Doors CMS Kit Installation of a RS 500 600 series Automatic Door with Condensation Management System involves connecting to the Smart Controller SC 325M or SC 650M that connects to the AC power the door motor the Up Down button and the safety beam plus connecting the Condensation Management System CMS Unit and associated duct work Other accessories can be added su...

Page 26: ...and all instructions in this manual before beginning installation After the door has been assembled and attached to the door framing per instructions in Section 9 Page 19 of this manual it is necessary to install the Condensation Management System CMS and ducts to complete the freezer door installation 12 Installation of Condensation Management System CMS and Ducts Install the Condensation Managem...

Page 27: ...e CMS Condensation Management System is designed to operate continuously on a low temp opening 12 2 Wiring the CMS for Controller Activation on Mid Temp Cooler Openings The CMS Condensation Management System is designed to operate through the controller on a mid temp cooler opening This is not recommended for a Low Temp Freezer Door Opening ...

Page 28: ...650M Controller Manual 14 Electrical Connections for RS 500 600 Cooler Door The Cooler Setup is designed to enable door installers to completely install and test door operation Electrician is still required to connect power to door but all switch and interface connections are made to be pluggable for ease of installation 14 2 Connection of Controller to Head Unit 1 Mount controller at desired loca...

Page 29: ... and turn CPC connector until it s completely locked in place 2 Mount Outside Switch in desired location on cooler wall Note Cover removed for mounting 3 Drill a 1 3 4 inch hole through Cooler Wall to run Inside Switch out to connect to Outside Switch 4 Route Inside Switch Harness through hole and connect to bottom of Outside Switch with CPC 5 Mount Inside Switch in desired location Note Cover rem...

Page 30: ...andard Two Button Switch 14 5 Optional Power Connection with Disconnect 1 Mount Disconnect in desired location 2 Connect harness from Disconnect to Control with CPC Push and turn to lock in place 3 Remove Disconnect cover Switch must be in off position to remove cover 4 Connect conduit and electrical supply to Disconnect 5 Connect 115V power supply to Disconnect as shown in Diagram 14C 6 Place cov...

Page 31: ...s the Mode button again PS3 Set Closed Limit will be displayed 7 The door will proceed to the closed limit and then stop Once door stops adjust this limit using the Up or Down buttons until the close limit is satisfactory 8 Depress the Mode button again and the controller will exit the programming mode and return to displaying the actual position 3 Press Open button on Outside Switch If the Door i...

Page 32: ...agnetic strips along the edges of the door curtain and vertical members 15 1 Operation of a Standard RS 500 600 Series Door 1 Depress Open switch button mounted on the wall Door curtain will roll up to open position and find HOME position and drop some to the set upper limit If door was wired for timer it will count down from set delay and close on its own If not wired on timed function proceed to...

Page 33: ... PARAMETERS P1 Close Time Delay Seconds P3 Deceleration Range P4 Warning Output Function P7 Refresh Door Limits P10 Service Cycle Reset P11 Service Reminder Cycles x 100 P12 Input Status P20 Open Input Function P21 Input switch Response P22 Auxiliary Safety Response P23 Encoder Operation P24 CMS Output Function P25 CMS On Time Minutes P26 CMS Off Time Minutes PS1 Set Limits PS2 Set Open Limit PS3 ...

Page 34: ...ate brake lever at bottom of motor See diagram below 2 Carefully release brake by flipping lever down CAUTION Curtain will drop when brake is released If door is CLOSED door curtain lowered perform the following steps 1 Turn power off to the controller 2 Locate brake lever at bottom of motor 3 Carefully release brake by flipping lever down 4 Motor shaft is accessible from bottom of motor Use provi...

Page 35: ...nstructions to adjust brake 1 Close door curtain to fully lowered position 2 Engage Brake lever 3 Disconnect electrical power to motor 4 Remove four Phillips screws A 5 Remove cover B 6 Straighten the bent tab C of spider nut 7 Tighten spider nut C snuggly against blower wheel Make sure a tab of spider nut is aligned with a notch in the shaft 8 Bend tab C upward into notch of shaft 9 Replace cover...

Page 36: ...de panel panel facing the inside of building is attached to the back plate 2 The center panel is attached to the roller 3 The outside panel facing the outside of building is attached to the front bar Adjustments are made to the inside panel and or the outside panel NOTE The door must be in the closed position for panel adjustments Ensure the panels are not damaged while removing or reinstalling th...

Page 37: ...attached to the yellow strap The front outer pipe will always hang lower than the back inside pipe NOTE Failure to install properly could result in door sticking up 8 Slide the 2 tension pipes out of their respective pockets Remove the panel curtain away from the door You are now ready to install the new panel curtain 21 Installation of Replacement Panel 1 Place the new panel in front of the door ...

Page 38: ...Part No 4801 5162 Rev 09 2019 RS 500 600 M Series Doors Page 38 Curtain Installation ...

Page 39: ...Strap Optional Feature The Emergency Egress feature provides a simple and convenient way to open door in emergency situation from inside the cooler should the door motor become inoperative due to a power failure or other conditions The Emergency Egress Strap is located at center top of door The door is opened by using the Emergency Egress Tool to hook D Ring and pull strap down Strap may be pulled...

Page 40: ...des a means of attaching the egress hook to a location on the wall to prevent loss of the egress hook This tether provides up to eight feet of cable It can be mounted anywhere necessary to allow reach hook and pull of the Egress D ring The tether can be used on doors up to 10 x 10 Attach the Tether with four 4 phillips screws 1004 2068 24 2 Exiting Opening The Door 1 Remove Emergency Egress Tool f...

Page 41: ...Gradually feed strap through Cam Buckle until door is closed at bottom and D ring is in the position shown in Diagram 24E 4 Return Emergency Egress Tool to retainer for future use 5 Cycle the door up and down in normal operating mode to ensure proper re setting of the door Adjust if necessary Door should now function normally Diagram 24E 25 CAUTION When the Cam Buckle is released the door will rap...

Page 42: ...oller assembly at the top center of the door where the original strap came into the curtain area from the inside cooler freezer area Use anything with some stiffness banding material and feed the stiff item through the roller and down through the slot located in the inside cooler freezer area and tape or tie it to the small loop not the D ring of the yellow strap Gently pull it through the hole an...

Page 43: ...f controller or remove power to the door 2 Open the door to its upper limit It will be necessary to raise the panel as high as it will go into the head unit Refer to the appropriate Operator Manual 4801 5161 RollSeal SC 325M SC 650M Controller Manual This will make it easier for you to remove and re install the Floating Magnets or Velcro and PIM Plate Assemblies from the left and right side tracks...

Page 44: ...B and Diagram 26C Note NSF Certified doors are equipped with a black rubber boot that covers the PIM bolts Remove the black rubber boots to access the PIM nuts Place the boots in a secure location for they must be replaced onto the PIM bolts after the Floating has been replaced Diagram 26B Diagram 26C Squeeze the floating around the PIM Plate and pull the PIM plate assembly and floating out away f...

Page 45: ...th the first PIM bolt insert it and then move to the other end slightly lifting the PIM plate in a bend to insert the PIM bolt at that end Diagram 26F Lay the assembly back down on the floor flat This will slightly pull the material allowing the remaining holes to align properly Proceed to insert the rest of the PIM bolts in their proper holes Repeat the same steps for installing the floating to P...

Page 46: ...alled tighten the nuts pulling the PIM plate firmly against the track Diagram 26G NOTE Doors with a CMS unit have floating that requires slots to be cut in it to match the slots in the metal PIM plate Use a razor knife to cut the fabric out of the slots Diagram 34J Diagram 26G Diagram 26H Warning Do not over tighten Note NSF Certified doors are equipped with a black rubber boot that covers the PIM...

Page 47: ...er limits to turn off the safety switch and allow normal operation Diagram 26I Refer to the appropriate Operator Manual 4801 5156 RollSeal SC 325 SC 650 Controller Manual or the Manaras Installation and Instruction Manual 7 Restore power to the door 8 OPEN and CLOSE the door several times to ensure smooth operation and proper setting of upper and lower limits Diagram 26I Diagram 34J ...

Page 48: ...Part No 4801 5162 Rev 09 2019 RS 500 600 M Series Doors Page 48 27 RS 500 600 Series Door Wiring Diagram ...

Page 49: ...Part No 4801 5162 Rev 09 2019 RS 500 600 M Series Doors Page 49 28 RollSeal Smart Controller SC 325M Wiring Diagram Internal Wiring ...

Page 50: ...Part No 4801 5162 Rev 09 2019 RS 500 600 M Series Doors Page 50 29 RollSeal Smart Controller SC 650M Wiring Diagram Internal Wiring ...

Page 51: ... the efficiency and performance of your RollSeal Door Sensors can also help prevent damage to the RollSeal Door by preventing the door from closing while lifts or objects are present in the vicinity Refer to the unit Owner s Manual for more information on installation set up and operation 30 1 Wiring Falcon XL and EX Motion Detectors 30 2 Wiring Falcon IS40 Infrared and Microwave Sensor ...

Page 52: ...Part No 4801 5162 Rev 09 2019 RS 500 600 M Series Doors Page 52 30 3 Wiring the IRIS Infrared and Microwave Sensor 30 4 Wiring the Matrix2 Loop Sensor ...

Page 53: ...Part No 4801 5162 Rev 09 2019 RS 500 600 M Series Doors Page 53 30 5 Wiring BEA Receiver and Brother Motor ...

Page 54: ... Parts and Accessories Part Number Description Notes Controller 6607 8110 SC 325M Use with RS 500 Doors ONLY Drive Board Assemblies 6407 6082 Use with SC 325M Controller 6607 8110 PCB AC DriveKBVF 22D w QA Use with SC 325M Controllers ONLY 1903 6130 Drive Cable Assembly 3701 6075 PIC SC 325M RS Door Control Use with SC 325M Controllers ONLY Thermal Switch 3001 6507 SWITCH Thermal C1005B 3B101BR3 D...

Page 55: ...Board 6407 6086 PCB AC DriveKBVF 23D w QA Use with SC 650M Controllers ONLY 1903 6130 Drive Cable Assembly 3701 6076 PIC SC 650M RS Door Control Use with SC 650M Controllers ONLY Brake Module 6407 6088 PCB Brake Module DBVF vr 9598 Use with SC 650M Controllers Thermal Switch 3001 6507 SWITCH Thermal C1005B 3B101BR3 Door Assemblies 6407 0621 DOOR ASSY SC 650M Use with SC 650M Controllers ONLY ...

Page 56: ...ensors Omron E3FA Contains Both Emitter and Receiver Door Switches 1903 3109 Lead Edge Switch 1903 6167 Home Sensor 1903 3052 Mechanical Home Switch Door Replacement Parts 0401 7728 Leading Edge Switch Bracket Power Supply and BackUp Units 3595 0109 Power BackUp 115 VAC 6607 8200 Accessory Power Unit 12VDC 4 5A 6607 8201 Accessory Power Unit 12VDC 1A 6607 8202 Battery BackUp 230VAC 850VA 6607 8203...

Page 57: ...utton Switch Kit 6407 1706 PCB202 w QA 1903 3115 HRNS 6 SWITCH OUTSIDE 1903 3116 HRNS 3 SWITCH INSIDE 1903 3122 HRNS 6 M SW CNTRL TO OUT 2 BU 1903 6119 HRNS 3 2 ButtonInsideCooler Remote Operation 3595 0155 Remote Receiver 3595 0156 Remote Transmitter 1 Button 3595 0157 Remote Transmitter 2 Button 3595 0158 Remote Transmitter 3 Button 3595 0159 Remote Transmitter 4 Button Manuals 4801 5161 RS SC M...

Page 58: ...Part No 4801 5162 Rev 09 2019 RS 500 600 M Series Doors Page 58 ______________________________________________________________________________________________ ...