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Step 4 - Fitting the Door Cont...

1. 

Put the now assembled Seal Carrier Profile into the Door Wall Profile and place over the Door Bottom Rail.

2. 

Keep the assembled Seal Carrier parallel to the Door Glass and place so that the Bottom Rail butts up to 

the inside of the Bottom Rail Door Joint.

•  NOTE: The gap between the Door Glass and Seal should be 3mm approximately.

3. 

Check that the “V” Groove on the Seal Carrier Profile is NOT visible. If the “V” Groove IS visible then you 

need to adjust the position of the Panel (as stated in Step 4) to make sure the “V” Groove is not visible.

• 

VERY IMPORTANT: If the “V” Groove is visible then the Seal Carrier Profile will 

NOT be able to be secured.

4. 

Attach some Masking Tape to the front of the Door Wall Profile in the areas opposite the Hinges.

5.  Place the top of a Spirit Level to the top edge of a Hinge keeping it horizontal. Position the level so it is over 

the Masking Tape and add a line using a pencil, do the same for the other Hinge.

6.  Place the the top edge of the Wall Marker on the line on the Masking Tape, ensure that the Wall Marker is 

pushed fully up to the wall. Mark through the two holes onto the Masking Tape. Repeat for the other.

7. 

Ensure the Seal Carrier Profile is still parallel to the Door Glass and the “V” Groove is 

NOT visible. With the 

2.5mm drill bit (supplied) drill through the Wall Profile accurately into the Seal Carrier Profile. Remove the 

Masking Tape and secure the Profiles together using the 9mm Cap Head Screws (supplied)

8. 

Remove the Release Paper from the back of the False Covers, Position so the top edge is in line with the 

top of the Hinges. Place them so they touch the wall then attach to the Door Wall profile. 

Bottom 

Rail

“V” Groove is not visible

3mm approx

Bottom 

Door Joint

10mm maximum

Note: We recommend 2 people carry out the procedures below.

Line up

to the

pencil 

mark

Mark 

through

holes

Place up

to the wall

Summary of Contents for KL Series

Page 1: ...t product Please look at the labels on the side of the product packaging 2 Check all the product components are in the box and the fixing kits 3 Unpack your product and handle it with care 4 Please check the product for defects or damage once the installation has commenced we cannot accept responsibility for any defects or damage 5 Please take time to read these instructions prior to installing yo...

Page 2: ...bing for leaks DO NOT plasterboard over the tray DO NOT grout the tiles when the enclosure has been fitted the grout may discolour the aluminium profiles Make sure the tray is installed as per the manufacturer s instructions When all of the above has been completed please proceed to the Step 2 Step 1 Pre Installation Checks and Aperture Sizes Enclosure Code Alcove Size Minimum Alcove Size Maximum ...

Page 3: ...ill not supplied Remove the Masking Tape and fit the Wall Plugs and remove any debris 3 Apply a bead of sealant the width of the Profile where it meets the top of the tray and the tiled wall 4 Place the Wall Fixing screws into the holes into the Wall Profile carefully move the Foam Seal to one side to allow the screws through if required 5 Line up the screws with the holes in the Wall and tighten ...

Page 4: ...suring all gaskets are fitted IMPORTANT If you have purchased an 8mm product use TWO gaskets either side of the glass one thick one thin if you have purchased a 10mm product use ONE thicker gasket either side of the glass IMPORTANT If you have purchased a product with a print please ensure you fit the print on the outside 4 Take the Red Door Setting Blocks and slide them together to create 2 small...

Page 5: ...or Hinge Assemblies and fit to the glass ensuring all gaskets are fitted IMPORTANT If you have have purchased an 8mm product use TWO gaskets either side of the glass one thick and one thin if you have purchased a 10mm product use ONE thicker gasket either side of the glass IMPORTANT If you have have purchased a product with a print please ensure you fit the print on the outside 4 Take the Red Door...

Page 6: ...u have have purchased a product with a print please ensure you fit the print on the outside 5 You must replace the back plate as shown above and swap out 1 gasket from the hinge with new over hanging gasket onto the Hinges and fully tighten the countersink screws Note There are the correct amount of gaskets on either side of the glass dependant on the size purchased Note Included with the product ...

Page 7: ...g it horizontal Position the level so it is over the Masking Tape and add a line using a pencil do the same for the other Hinge 6 Place the the top edge of the Wall Marker on the line on the Masking Tape ensure that the Wall Marker is pushed fully up to the wall Mark through the two holes onto the Masking Tape Repeat for the other 7 Ensure the Seal Carrier Profile is still parallel to the Door Gla...

Page 8: ...to the Hinge Vertical Extrusion when the Door is closed Push fully onto the glass 2 Fit the Bubble Seals to the Hinge Side of the Door Glass trim as required NOTE The lower seal should sit as close to the top of the Wall to Dam Joint as possible 3 Fit the Top Cap to the Wall Profile and the Branding Badge to the top of the Door Glass 4 Fit all the Cover Caps to the screws to the Hinges Wall Bracke...

Page 9: ...and up the sides 4 Seal the base of the enclosure horizontally on the outside only where it meets the tray wetroom floor 5 Seal the Wall Profile all the way up from the tray wetroom floor on the inside and outside Do not seal along the base on the inside failure to comply may result in leakage Please allow 24 hours for the sealant to fully cure before using the enclosure IMPORTANT Failure to follo...

Page 10: ...er 1 5 Hinge To Wall 2 15 Vertical Seal 1 6 Handle 1 16 Bubble Seal 1 7 Seal Carrier Top Cap 1 17 Deflector Seal 1 8 Top Cap 1 18 Backplate and Gasket 2 9 RH Bottom Rail Door Joint 1 If you need to replace any damaged parts please see illustration below for parts list then call Customer Relations on 01325 328033 IMPORTANT On ordering Items please state both The finish colour of your product and Gl...

Page 11: ...ch or solvents these products will adversely affect the finish of the aluminium profiles 3 Don t use scouring pads powder or any sharp instruments when cleaning the enclosure Should you experience any problems during installation please refer to the Trouble Shooting Guide or contact Customer Relations on 44 0 1325 328033 To enable customer relations to provide you with an excellent level of servic...

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