Ronstan Andersen Compact Motor 52ST Product Manual Download

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PRODUCT MANUAL

52ST Above Deck Compact Motor

™

Periodic replacement of the motor drive shaft lip seal

Replacement of the motor drive shaft lip seal is recommended every 3 to 5 years, depending on usage, in order to avoid

water ingress and ensure a long and trouble-free service life. In practice every 5 years will be sufficient for most users, while

the shorter interval is advisable for winches that see more constant usage or are installed in more exposed installations.

A service kit is provided with your new Compact Motor™ for the first lip seal replacement. It includes step-by-step

instructions for the procedure and all necessary spare parts.

Planetary gearbox and drive shaft inspection & service

Inspection, cleaning and lubrication of the planetary gearbox is recommended at five year intervals. Combining this service

procedure with the periodic replacement of the motor drive shaft lip seal will ensure that your Compact Motor™ is always

performing at its best. Instructions for this service procedure can be downloaded from the Andersen website.

Winch inspection & service

Inspection and service of your Andersen winch is recommended at two year intervals. For information consult the separate

product manual for your winch model which contains instructions, assembly diagrams and information about spare parts.

Product manuals are available for download from the Andersen website.

Service and Maintenance

Proper care and maintenance of your Andersen products will ensure many years of reliable service. For your Compact

Motor™ unit it is essential that the following service procedures are carried out at the recommended intervals.

Safety First! Always disconnect power before performing any service

or maintenance work on an electric winch.

Lubrication of motor drive shaft lip seal.

Removal of drive gear

Periodic lubrication of the

motor drive shaft lip seal:

Lubrication of the motor drive shaft lip seal is

recommended once a year to condition the

lip seal and avoid water ingress. To access the

seal for lubrication, remove the winch from

the motor unit.

Remove the drive gear to gain full access to

the lip seal as shown.

Liberally apply a high quality bearing grease

such as Klüber Isoflex® TOPAS NB52.

Andersen Winch Grease may also be used

for annual lubrication.

Isoflex

is a registered trademark of Klüber Lubrication München SE & Co. KG

Summary of Contents for Andersen Compact Motor 52ST

Page 1: ...Motor Conversion Kits RA2052215100 RA2052215200 Winch Versions 52ST V 4 0 Your Winch Version No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Your Motor Serial No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ...

Page 2: ...he motor to stop without tripping the circuit breaker if one of the following conditions is detected Maximum pulling load exceeded The motor will cut out if the pre set maximum pulling load of the winch for electrical operation is exceeded Operation can resume within a few seconds when the load returns below the limit Overheating The motor will cut out if the temperature of the motor circuit reach...

Page 3: ...ose clothing must be tied back to avoid being caught in the winch In the event of a rope override or other fault stop the winch and turn off power before attempting to resolve the problem Avoid Accidental Operation Always turn off power to the winch at the circuit breaker and remove winch handles when not in use to help avoid unsupervised or unintentional operation Failure to do so could result in...

Page 4: ...on ART No RD100456 710204 Rev 1 PRODUCT MANUAL Compact Motor Above Deck Electric Winch 52ST FOR USE WITH Compact Motor Electric Winches RA2052015100 RA2052015200 Compact Motor Conversion Kits RA2052215100 RA2052215200 Winch Versions 52ST V 4 0 Your Winch Version No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Your Motor Serial No _...

Page 5: ...1 Push button labels RD100029 A7 3 Screw M4x20mm self tapping RD100025 A8 1 Product Manual A9 1 Control cable 1000mm 39 RD877610 A10 1 Circuit breaker with integral controller 877750 A11 1 Drain tube RD877408 A12 1 Compact AD Seal Service Kit 52 58 62ST RA710026 A13 1 Terminal extension set red black 877800 OPTIONAL ACCESSORIES Push button stainless steel cover RA866010 Push button stainless steel...

Page 6: ...eaker terminals 10mm 7 16 for winch mounting nuts Sealant bedding compound Wire crimping tool pliers Marine grade electrical power cables with lugs to suit your battery terminals and the M8 motor and circuit breaker terminals Before Installation Before installation record the version number of your winch and the serial number of your motor in the space provided on the front cover of this manual fo...

Page 7: ...ta Sheet for your winch model for clearance space requirements for the wiring and drain tube below deck You may choose to drill a small pilot hole to indicate the position of the centre of the drive shaft to assist with this 1 5 Note the location of the drain port in the base of the motor see page 13 If the mounting surface is not horizontal due to deck camber or other factors plan the installatio...

Page 8: ...desired orientation drill the mounting holes as indicated on the template NOTE The through deck holes are Ø6 5mm holes for the M6 mounting bolts or Ø9 32 holes for 1 4 bolts however the bushes that protrude from the motor base require 10 5mm 13 32 diameter clearance to a depth of 11mm 7 16 2 3 Cut the required holes for the motor terminals drain port and wiring as indicated on the drilling templat...

Page 9: ...until it stops Lead the drain tube below deck to a low point in the boat where it can drain to the bilge then cut off any excess length At most there should only ever be a drop or two of water from condensation that will pass through the tube 3 4 Place the motor in position on deck passing the push button control cable and the two wires for the thermal sensor together through the same hole Ensure ...

Page 10: ...g surface It is supplied with a short 190mm 7 1 2 long cable lead this is connected below deck to the 1000mm 39 long control cable A9 and then to the short cable leads from the motor Extension cables are available and may be ordered separately if necessary 5 1 Select the desired location For safety reasons it is recommended that the push button A1 is located in close proximity to the winch prefera...

Page 11: ...pinning down unloaded Avoid operating the winch using the motor at high speed with no load on the drum as spinning down an unloaded motor from high speed can stress the motor and battery and could result in reduced service life or damage to the motor battery or other elements of the system Further Considerations Always disconnect power when not in use and before performing any service or maintenan...

Page 12: ...sitive cable RED must be connected to positive terminal of the motor INCORRECT POLARITY WILL CAUSE PERMANENT DAMAGE TO THE MOTOR AND INVALIDATE THE WARRANTY WARNING PUSH BUTTON A1 CONTROL CABLE A9 WINCH MOTOR 1 THERMAL SENSOR WIRES CIRCUIT BREAKER CONTROLLER A10 BATTERY ...

Page 13: ... MANUAL 52ST Above Deck Compact Motor Negative Terminal BLACK M8 Thread Positive Terminal RED M8 Thread Control cable connection to push button Thermal sensor wires Drain port fitting with drain tube Motor Detail ...

Page 14: ...p to minimise voltage drop 6 4 Make up the cables with lugs to suit the terminals of your battery and the M8 terminals of the motor and circuit breaker The circuit breaker can accept a cable lug size for max wire size 50mm2 STEP 7 Install the circuit breaker 7 1 Choose a suitable location for the circuit breaker A10 in an easily accessible position as close as possible to the battery 7 2 Connect t...

Page 15: ...inal to a maximum of 12Nm 9 ft lb Ensure that the cable lug is not touching the printed circuit board and tighten the nut on the circuit breaker terminal to a maximum torque of 5Nm 4 ft lb 8 3 POSITIVE RED connection from circuit breaker to battery With the circuit breaker switched to the OFF position connect the terminal on the circuit breaker marked BATTERY to the POSITIVE RED terminal of the ba...

Page 16: ...than a few seconds after switching circuit breaker to OFF Cables on the circuit breaker terminals labelled MOTOR and BATTERY have been inverted With the circuit breaker OFF swap the cable connections to these terminals on the circuit breaker and then try again Red LED flashes 4 times followed by Green and Yellow both flashing No MINUS wire connected or incorrect faulty connections to the PCB termi...

Page 17: ...centre stem of the winch on the motor unit with mounting holes aligned Secure it to the motor unit using the M8 cylinder head screws A5 provided then fit the drum to complete the assembly 3 4 1 2 Winch installation 10 2 Test the winch by rotating the drum by hand and operating the winch manually with handle The winch should operate smoothly in both gears Then remove the handle and test electrical ...

Page 18: ...verheating The motor will cut out if the temperature of the motor circuit reaches 60 C 140 F Operation can resume when the temperature returns to normal which may take some time Maximum continuous run time exceeded The motor will cut out after running continuously for 4 minutes and 15 seconds Operation can resume after releasing the push button for a pause of at least 30 seconds In these cases the...

Page 19: ...f necessary Circuit breaker trips and switches to OFF after being reset Refer to LED Status Code table in this section of the manual Address fault identified in LED Status Code table and reset the circuit breaker Incorrect or insufficient voltage in power supply to motor Charge or change battery Check terminal connections Restore normal voltage to power supply and reset the circuit breaker Thermal...

Page 20: ...aker can not be tripped by signal from PCB Thermal sensor wires disconnected or incorrect connection of positive cables between motor circuit breaker and battery FLASHING 4 times then green and yellow LED start flashing MINUS wire from circuit breaker to negative battery terminal not connected or incorrect faulty connections to the PCB terminals YELLOW The yellow LED signals a status code by emitt...

Page 21: ... service Inspection and service of your Andersen winch is recommended at two year intervals For information consult the separate product manual for your winch model which contains instructions assembly diagrams and information about spare parts Product manuals are available for download from the Andersen website Service and Maintenance Proper care and maintenance of your Andersen products will ens...

Page 22: ... Ronstan Denmark ApS Jægervænget 36 7100 Vejle Denmark info andersenwinches com WORLDWIDE DISTRIBUTION SERVICE Visit www andersenwinches com WARRANTY Visit www andersenwinches com Andersen Stainless Steel Winches is a registered trademark of Ronstan Denmark ApS ...

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