Ronstan Andersen Compact Motor 68ST, Product Manual

Page 1: ...00 Compact Motor Conversion Kits RA2068214100 RA2072214100 RA2068214200 RA2072214200 Winch Versions 68ST V 1 0 72ST V 1 0 Your Winch Version No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Your Motor Serial No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 710209 Rev 2 ...

Page 2: ...d controller will cause the motor to stop without tripping the circuit breaker if one of the following conditions is detected Maximum pulling load exceeded The motor will cut out if the pre set maximum pulling load of the winch for electrical operation is exceeded Operation can resume within a few seconds when the load returns below the limit Overheating The motor will cut out if the temperature o...

Page 3: ...loose clothing must be tied back to avoid being caught in the winch In the event of a rope override or other fault stop the winch and turn off power before attempting to resolve the problem Avoid Accidental Operation Always turn off power to the winch at the circuit breaker and remove winch handles when not in use to help avoid unsupervised or unintentional operation Failure to do so could result ...

Page 4: ...SE WITH Compact Motor Electric Winches RA2068014100 RA2072014100 RA2068014200 RA2072014200 Compact Motor Conversion Kits RA2068214100 RA2072214100 RA2068214200 RA2072214200 Winch Versions 68ST V 1 0 72ST V 1 0 Your Winch Version No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Your Motor Serial No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 5: ...ST Compact BD A3 1 Drilling template for RA866000 push button A4 1 Hex keys metric A5 1 Eye bolt M6 RD100896 A6 1 Pin spanner Ø5mm pins RD738000 A7 1 Push button labels RD100029 A8 6 Screw M4x20mm self tapping RD100025 A9 1 Product Manual A10 2 Control cable 1000mm 39 RD877610 A11 1 Circuit breaker with integral controller 877750 A12 1 Drain tube RD877408 A13 1 Compact BD Seal Service Kit RA710022...

Page 6: ...anners 13mm for motor and circuit breaker terminals 17mm 9 16 for winch mounting nuts Sealant bedding compound Wire crimping tool pliers Marine grade electrical power cables with lugs to suit your battery terminals and the M8 motor and circuit breaker terminals Before Installation Before installation record the version number of your winch and the serial number of your motor in the space provided ...

Page 7: ...inch Data Sheet for your winch model for clearance space requirements for the motor unit below deck You may choose to drill a small pilot hole to indicate the position of the centre of the drive shaft to assist with this 1 4 Note the location of the drain port in the base of the motor If the mounting surface is not horizontal due to deck camber or other factors plan the installation such that the ...

Page 8: ... space and clearance on deck for the winch base and below deck for the motor With the drilling template in the desired orientation drill or cut the Ø86mm 3 3 8 hole for the motor drive shaft housing 2 3 Drill the Ø10 5mm holes for the M10 deck plate mounting bolts 13 32 holes for 3 8 bolts 2 4 Clean any wood or fibreglass splinters from the holes and clean the deck thoroughly to ensure deck sealan...

Page 9: ...ail at the top of the drive shaft housing mates snugly with the octagonal recess in the deck plate for a uniform flush fit 3 5 Fit and securely tighten the clamping ring using the pin spanner then insert and tighten the locking grub screw Watertight assembly is ensured by the O ring under the deck plate no additional sealant is required 3 6 After securing the clamping ring reassemble the gearwheel...

Page 10: ... be ordered separately if necessary 5 1 Select the desired location For safety reasons it is recommended that the push buttons A1 are located in close proximity to the winch preferably within reach 5 2 Determine the preferred orientation of the hinged covers on vertical surfaces it should open upwards Then using the drilling template or the rubber gasket A2 as a guide drill a Ø25mm 1 hole 5 3 Dril...

Page 11: ...spinning down unloaded Avoid operating the winch using the motor at high speed with no load on the drum as spinning down an unloaded motor from high speed can stress the motor and battery and could result in reduced service life or damage to the motor battery or other elements of the system Further Considerations Always disconnect power when not in use and before performing any service or maintena...

Page 12: ...able RED must be connected to positive terminal of the motor INCORRECT POLARITY WILL CAUSE PERMANENT DAMAGE TO THE MOTOR AND INVALIDATE THE WARRANTY WARNING PUSH BUTTONS FAST SLOW SPEED A1 CONTROL CABLES A10 WINCH MOTOR 1 THERMAL SENSOR WIRES CIRCUIT BREAKER CONTROLLER A11 BATTERY ...

Page 13: ...NUAL 68 72ST Below Deck Compact Motor Motor Detail Positive Terminal RED M8 Thread Negative Terminal BLACK M8 Thread Control cables connection to push buttons Thermal sensor wires Drain port fitting with drain tube ...

Page 14: ...help to minimise voltage drop 6 4 Make up the cables with lugs to suit the terminals of your battery and the M8 terminals of the motor and circuit breaker The circuit breaker can accept cable lug size for max wire size 50mm2 STEP 7 Install the circuit breaker 7 1 Choose a suitable location for the circuit breaker A11 in an easily accessible position as close as possible to the battery 7 2 Connect ...

Page 15: ...inal to a maximum of 12Nm 9 ft lb Ensure that the cable lug is not touching the printed circuit board and tighten the nut on the circuit breaker terminal to a maximum torque of 5Nm 4 ft lb 8 3 POSITIVE RED connection from circuit breaker to battery With the circuit breaker switched to the OFF position connect the terminal on the circuit breaker marked BATTERY to the POSITIVE RED terminal of the ba...

Page 16: ...n a few seconds after switching circuit breaker to OFF Cables on the circuit breaker terminals labelled MOTOR and BATTERY have been inverted With the circuit breaker OFF swap the cable connections to these terminals on the circuit breaker and then try again Red LED flashes 4 times followed by Green and Yellow both flashing No MINUS wire connected or incorrect faulty connections to the PCB terminal...

Page 17: ...he base cover plate and centre stem of the winch on the deck plate with mounting holes aligned and secure to the deck plate using the M10 hex socket countersunk screws 4 provided 3 4 1 2 Winch installation 10 2 Test the winch by rotating the drum by hand and operating the winch manually with handle The winch should operate smoothly in both gears Then remove the handle and test electrical operation...

Page 18: ...Overheating The motor will cut out if the temperature of the motor circuit reaches 60 C 140 F Operation can resume when the temperature returns to normal which may take some time Maximum continuous run time exceeded The motor will cut out after running continuously for 4 minutes and 15 seconds Operation can resume after releasing the push button for a pause of at least 30 seconds In these cases th...

Page 19: ...tus Code table in this section of the manual Address fault identified in LED Status Code table and reset the circuit breaker Incorrect or insufficient voltage in power supply to motor Charge or change battery Check terminal connections Restore normal voltage to power supply and reset the circuit breaker Thermal sensor wires disconnected or damaged Re connect thermal sensor wiring or replace if dam...

Page 20: ...eaker can not be tripped by signal from PCB Thermal sensor wires disconnected or incorrect connection of positive cables between motor circuit breaker and battery FLASHING 4 times then green and yellow LED start flashing MINUS wire from circuit breaker to negative battery terminal not connected or incorrect faulty connections to the PCB terminals YELLOW The yellow LED signals a status code by emit...

Page 21: ...first lip seal replacement It includes step by step instructions for the procedure and all necessary spare parts Planetary gearbox and drive shaft inspection service Inspection cleaning and lubrication of the planetary gearbox is recommended at five year intervals Combining this service procedure with the periodic replacement of the motor drive shaft lip seal will ensure that your Compact Motor is...

Page 22: ... Ronstan Denmark ApS Jægervænget 36 7100 Vejle Denmark info andersenwinches com WORLDWIDE DISTRIBUTION SERVICE Visit www andersenwinches com WARRANTY Visit www andersenwinches com Andersen Stainless Steel Winches is a registered trademark of Ronstan Denmark ApS ...