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CHAP 7 - CLEANING AND MAINTENANCE 

 

Routine maintenance consists of daily cleaning all the parts that can come into contact with 

foodstuffs and of the periodical maintenance of the burners, nozzles and of the outlet pipes.  

 
The instructions to be followed for cleaning are listed below: 

∗ 

Use a soft cloth and neutral detergents.

 

∗ 

To clean the stainless steel, do not use steel wool, iron scrapers or brushes since they can 
deposit ferrous particles that on oxidizing lead to rust. To remove hardened residues, use 
wooden or plastic spatulas, or stainless steel wool.

 

∗ 

If you use alkaline detergents, thoroughly rinse after washing.

 

∗ 

Do not spray with direct jets of water or with high-pressure equipment since any water getting 
into the outer shell can jeopardize the safety of the machine.

 

∗ 

Periodically check whether any incrustations have formed in the overflow pipe (due to foam) 
and clean it if necessary, without using objects that can damage the rubber pipe.

 

∗ 

When not being used, do not leave water in the basin. 

 

 
When the appliance is not to be used for lengthy periods, spread a protective film over all the 

stainless steel surfaces by passing a cloth soaked in Vaseline oil over them, and air the rooms 
periodically. 

 
The periodical annual maintenance of the burners must be done by specialized and 

authorized personnel

 and it consists of keeping the holes clean for the fuel-comburent mixture 

to flow in and out. Access to the burners and nozzles is explained in the following paragraphs. 

 

7.1 Special maintenance 
 

The special maintenance procedures should be carried out by qualified and authorized personnel, 

possibly by means of the technical service of the manufacturer of the component requiring 
servicing.  

 
CAUTION: it is recommended to use only genuine spare parts, in compliance with the same 

technical specifications as the ones replaced. 

  CAUTION: in any case, before starting, the gas interception cock located upstream 

of the appliance has to be closed. 

 
 

7.1.1 Replacing the main burner 

 
1.  After making sure you have cut off the gas supply, open the door and unscrew the two screws 

fixing the burner to the framework. 

2.  Unscrew the two nuts fastening the valve pipe to the burner (pos. 3 and 4 of fig. 4), and remove 

the pipe (pos. 1 of fig. 4). 

3.  Remove the burner and replace it with the new one, taking care to insert the end of the burner 

into the hole from the other side of the frame. 

4.  Screw the two screws, for fixing to the frame, back on and fit the pipe connecting the valve to 

the burner. 

After these operations it is necessary to check the seal of the gas circuit. 

 
 
 
 

7.1.2  Replacing the pilot burner 

Summary of Contents for CPG

Page 1: ...Page 1 18 INSTALLATION OPERATION AND SERVICE MANUAL GAS COOKER MODEL CPG ...

Page 2: ...ig 3 45 kPa Make certain that the air intake openings in the bottom of the appliance are not obstructed They are essential for proper combustion and operation of appliance Maintain adequate clearance in front of unit for servicing and proper operation NOTE All servicing can be done through front door This equipment is to be installed to comply with the appliance Federal State or local plumbing cod...

Page 3: ...315 CPG7 2 62000 18kW 630 Table 1 1 Minimum change of air in relation to the thermal power installed Clearances Combustible construction Noncombustible construction Side 6 0 0 Rear 6 0 0 Floor 6 0 0 Ceiling 48 0 Table 1 2 Clearances from combustible and noncombustible construction 2 2 Handling and Unpacking To move the machine to the place of installation use a fork lift truck Do not drag the appl...

Page 4: ...hown in table 2 2 it is not possible to go ahead with installation and it is necessary to inform the gas board of the anomaly with the mains 6 Close the gas interception cock disconnect the pressure gauge screw the closing screw back on and close the front door Type of gas Supply pressure Inches Water Column kPa minimum maximum rated natural gas methane G20 3 5 0 87 10 5 2 61 7 0 1 74 Tab 2 2 Perm...

Page 5: ... not previously been authorized by the manufacturer frees the manufacturer from damage deriving from or referable to the above mentioned acts CHAP 4 SPECIFICATION MODELS CPG 1 Gas unit with a single tank of 10 56 gallons CPG 2 Gas unit with two tanks of 10 56 gallons each CPG 3 Gas unit with three tanks of 10 56 gallons each CPG 7 1 Gas unit with a single tanks of 7 4 gallons CPG 7 2 Gas unit with...

Page 6: ...e gas the gas control knob If it will not push in or turn by hand don t try to repair it call a qualified service technician Force or attemped repair may result in a fire or explosion 3 Don t use this appliance if any part has been under water call a qualified service technician to inspect the appliance and to replace any part which has been under water 5 2 Lighting and shutdown instructions 1 Car...

Page 7: ...e not suitable for contact with foodstuffs to contain the pasta to be cooked CHAP 6 TROUBLE SHOOTING CAUTION For all the operations described below close the gas interception cock and turn to specialized and authorized personnel who have an adequate knowledge of the functions of the various parts and of the precautions to be taken Below are listed some possible malfunctioning and the likely cause ...

Page 8: ...ooms periodically The periodical annual maintenance of the burners must be done by specialized and authorized personnel and it consists of keeping the holes clean for the fuel comburent mixture to flow in and out Access to the burners and nozzles is explained in the following paragraphs 7 1 Special maintenance The special maintenance procedures should be carried out by qualified and authorized per...

Page 9: ...u have cut off the gas supply remove the door by unscrewing the screw fixing it to the support 2 Remove the water inlet knob 1 of fig 3 and unscrew the two screws fixing the instrument panel to the under panel Remove the instrument panel 3 Disconnect from the valve the supply pipe the pipe that goes to the burner and the one that goes to the pilot burner and the thermocouple pos 1 4 6 and 5 of fig...

Page 10: ...Page 10 18 A water supply connection φ 1 2 B water outlet connection φ 1 G gas supply connection φ 1 2 Figure 1 Overall dimensions and position of the piping CPG 1 CPG 2 CPG 1 CPG 2 ...

Page 11: ...11 18 A water supply connection φ 1 2 B water outlet connection φ 1 G gas supply connection φ 1 2 Figure 1 Overall dimensions and position of the piping CPG 3 Figure 1b Removable top flue grid assembly CPG 3 ...

Page 12: ...Page 12 18 A water supply connection φ 1 2 B water outlet connection φ 1 G gas supply connection φ 1 2 Figure 1 Overall dimensions and position of the piping CPG 7 1 CPG 7 2 CPG 7 1 CPG 7 2 ...

Page 13: ...l 4 Left panel 5 Rear panel 6 Top 7 Flue gas outlet grille 8 Foam collection grille 9 Outlet grille 10 Under panel 11 Front panel 12 Water inlet knob 14 Door 15 Magnet 16 Door support plate 18 Door pivot Figure 2 Gas cooker CPG 1 2 3 7 1 7 2 components ...

Page 14: ...ter inlet knob 6 Water knob disk 7 Copper pipe from supply to cock Figure 2a Water supply 1 Rubber overflow pipe 3 Outlet cock pipe fitting 4 Outlet cock 5 Outlet rubber pipe fitting 6 Outlet cock lever 7 Copper pipe from cock lever 8 Lever extension Figure 2b Water outlet ...

Page 15: ... 6 Outlet cock lever 7 Copper pipe from cock to jet 8 Lever extension 9 Rubber overflow pipe Figure 2b CPG 2 CPG 7 2 water outlet 1 Water inlet knob 2 Safety valve 3 Valve reference Figure 3 Instrument control panel 0 Closed valve 1 Open pilot burner 2 Minimum 3 Maximum Figure 3a Valve knob positions ...

Page 16: ...age 16 18 1 Main burner 2 Union 3 Nozzle fixing nut 4 Main nozzle Figure 4 Main burner 1 Pilot burner 3 Gas pipe 4 Thermocouple 5 Spacer 6 Pilot nozzle 7 Fixing nuts 8 Fixing plate Figure 5 Pilot burner ...

Page 17: ...e from valve to burner 5 Thermocouple 6 Pilot gas pipe 7 Pilot pipe valve union 8 Valvle 9 Pressure tube screw 10 Pressure tube washer 11 Fixing washer 12 Fixing nut Figure 6 Gas supply unit Figure 5a Manual ignition A Minimum adjustment screw Figure 7 Safety valve ...

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