Rosito BisanI TR 110, Operating And Maintenance Manual

Page 1: ...SO E MANUTENZIONE OPERATING AND MAINTENANCE MANUAL MODE D EMPLOI ET MAINTENANCE BEDIENUNGS UND WARTUNGSHANDBUCH MANUAL DE INSTRUCCIONES PARA USO Y MANUTENCION MOD TR 75 C TR 95 TR 110 TRD 110 TR 110 S TRD 110 S ...

Page 2: ...out having first read it regardless of any previous personal experience A little time spent in reading will save time and extra work Read this handbook thoroughly before pro ceeding with start up use maintenance and other operations Read and rigorously fol low the herein contained instructions and recommendations read all warning labels applied to any part of the machine and promptly replace them ...

Page 3: ...ne indicate specific instructions about settings maintenance and so on Failure to comply with these instructions may lead to damage to the machine ELECTRICAL SHOCK For your own personal safety before connecting the machine to mains check that power mains leading to distribution socket is fitted with an appropriate multipolar switch protected against overloads and shortcircuits carry out all phase ...

Page 4: ...N AND HANDLING page 40 41 4 1 VARIANT FOR MOD TR 110 S AND TRD 110 page 41 5 INSTALLATION CONNECTION AND SET UP page 42 5 1 CUTTING UNIT ASSEMBLY page 42 43 5 2 CONNECTION TO THE WATER SYSTEM page 43 5 3 VARIANT FOR MOD TRD 110 S page 43 5 4 CONTROL OF THE INSTALLATION page 44 6 CLEANING page 45 6 1 LID AND POOL CLEANING page 46 6 2 CLEANING OF MIXER ARCHIMEDEAN SCREW METAL RING FILTER DRAWPLATE A...

Page 5: ...IN ITALY B D C A MODELLO N DI SERIE ANNO VOLT Hz Kw PESO MADE IN ITALY B D C A Model A B C D Kneading Mass Motor Maximum production Length Width Height Height with capacity daN power per hour daN h trolley daN based on the kind of mm mm mm mm kg kg Kw drawplate used TR 75 C 750 320 725 1385 4 68 0 55 8 TR 95 900 380 880 1460 6 115 0 75 15 TR 110 930 460 895 1475 12 135 1 10 25 SPECIFICATIONS TABLE...

Page 6: ...200 1 10 0 55 40 TR 110 S 980 460 1500 12 175 1 80 50 TRD 110 S 1200 630 1650 12 12 220 1 80 0 55 60 31 E N G L I S H MOD TRD 110 MOD TR 110 S MOD TRD 110 S SPECIFICATIONS TABLE TECHNICAL SPECIFICATIONS OF MODELS TRD 110 TR 110 S TRD 110 S MODELLO N DI SERIE ANNO VOLT Hz Kw PESO MADE IN ITALY B D C A MODELLO N DI SERIE ANNO VOLT Hz Kw PESO MADE IN ITALY B C A MODELLO N DI SERIE ANNO VOLT Hz Kw PES...

Page 7: ...arts are protected with stove ena melled epoxy coating Easy disassembling of the working parts the machine is freely accessible in order to carry out thorough cleaning The possibility of obtaining different pro ducts thanks to the change of the relevant drawplate Cooling unit with extrusion sleeve to ensu re an ideal temperature and control of parts in contact with the product from model TR 95 to ...

Page 8: ...cause it draws the dough thanks to different discs This action is carried out thanks to a mixer linked to an Archimedean screw which obli ges the product to assume the desired shape going through a drawplate 3 USE OF THE MACHINE Only after making sure that the machine is completely clean especially all the parts which are directly in contact with the product extrusion sleeve Archimedean screw pool...

Page 9: ... pilot lamp 8 Cutter switch 9 Cutter operation pilot lamp 10 Cutter speed variation control 11 2nd tank mixer control stop button 12 2nd tank mixer control start button 13 2nd tank mixer operating pilot light 16 Emergency stop button only for TRD and TRD S TR 75 TR 95 TR 110 TR 110 S Panel 7 4 1 7 10 16 12 13 3 5 2 11 6 9 8 TRD 110 S Panel 4 10 16 12 3 5 2 7 6 9 8 TRD 110 Panel 11 13 ...

Page 10: ... order to better use the machine the product inside the pool has to be higher than at a minimum level which coincides more or less with the position of the mixer axle A C B A A Fig 2 Fig 3 Fig 4 A A B C Any kind of flour can be used bran or bran flour The dough can be kneaded only with eggs or with a mix of water and eggs Water can be partially replaced by spinach or well cut vegetables in order t...

Page 11: ...20 0 75 6 75 6 42 8 10 6 24 0 90 8 10 7 49 9 45 7 28 1 05 9 45 8 56 10 80 8 32 1 20 10 80 9 63 12 15 9 36 1 35 12 15 10 70 13 50 10 40 1 50 13 50 Close the lid and put the selector on position Press the start button Add the liquid part pouring it gradually but as quickly as possible through the small hole in the lid At the end of the kneading operation which should take around 10 minutes make sure...

Page 12: ... order to start production position the selector Fig 7 on the position and press the start button Fig 7 The initial product coming out of the machine has an unacceptable appearance this is the reason why it has to be eliminated After a short time a couple of minutes the product coming out is acceptable the colour goes from whitish to yellow and it has a greater consistency In order to cut the past...

Page 13: ...s kneaded at an excessive temperature it tends to change colour and or blanch slightly 3 4 VARIANT FOR MOD TRD 110 S Model TRD 110 S Fig 10 is fitted with a temperature setting and control display Fig 10 when the machine is turned on the display button flashes for a few seconds and therefore shows the momentary tem perature on the extrusion sleeve To see the last temperature selected press button ...

Page 14: ...ank by means of the lever Fig 31 to obtain continuous cycle production After the operation stop the machine by switching the selector Fig 15 as well as the others to the 0 position rotate the cutting group to the stop position Fig 16 turn the selector Fig 15 to the knead position for 10 15 seconds in order to eliminate the pressure on the die caused by the product return the switch to 0 disassembl...

Page 15: ...ding to the regulations in force Lift the machine and place on the installation site Remove the supporting pallet using straps of suitable carrying capacity approx 6 times the weight of the machine These will have to be positioned near the feet as indicated in Fig 21 The whole operation is to be controlled by adequate manual or power driven lifting equipment Machine fitted with a trolley and wheel...

Page 16: ...en box Fig 23 including accessories and a declaration of compliance Unpack the machine in its workplace lift it with the belts Fig 24 and remove the woo den pallet Position the model TRD 110 Fig 25 on the previously mounted trolley Push the trolley to the planned position taking the precaution to handle it carefully since its top heavy weight may make the machine unstable when being moved Make sur...

Page 17: ...ree back space of around 50 centi meters and a side space of 70 80 centime ters Fig 27 in order to guarantee easy use of the machine and its cleaning For machines fitted with a trolley make sure that the brake provided is clamped by pulling the lever down Fig 26 Check that the voltage of the machine which is written on the identification label Fig 28 matches the one foreseen by the system on your ...

Page 18: ...nd that the water pressure inside the machine does not exceed the 1 0 1 5 bar To connect the external parts use a flexible tube with an inside diameter of 13 mm safely fixed by a metal band with a screw that can be closed with a screw driver or key Fig 30 5 3 VARIANT FOR MOD TRD 110 S The TRD 110 S model uses the second tank Fig 31 to enable dough to be kneaded press button Fig 31 simultaneously w...

Page 19: ... the lid slits Check the efficiency of the double safety device on the lid The device sets off two micro switches one is controlled by the lid hook Fig 33 inside the stop slot and the other from the lid itself To check this make sure that microswitch in the slot begins to be enabled when the hook has not yet gone out of the slot itself The lid microswitch must be heard to click when the lid is lif...

Page 20: ...rt Fig 35 until releasing the mixer unthread the shaft from its place and at the same time rotate the external pin towards the top If you want to assemble the piece follow these instructions vice versa Line the cen tral point of the shaft with the peg of the moving support thereafter screw the sup port but without blocking it Metal ring drawplate and filter unscrew the metal ring with the appropri...

Page 21: ...emove power supply plug from power mains socket clean coated surfaces with soft cloth and disinfect with alcohol for the inside parts of the machine take off the back panel Fig 38 and carry out the cleaning of the machine bearing in mind the grease and dust that are sometimes present lastly fit the panels again 6 2 CLEANING OF MIXER ARCHIMEDEAN SCREW METAL RING FILTER DRAWPLATE AND KNIFE Eliminate...

Page 22: ...hrust bearing support Fig 41 and the chain Fig 41 When doing a yearly check up lubricate the chain Fig 41 using smaller amounts of grease 7 1 BELT TIGHTENING When performing the abovementioned maintenance or when the machine is not working properly loss of rounds check the correct stretching of the transmission belt For this reason disassemble the rear panel from the machine and make sure that the...

Page 23: ... the disassemble and clean come out of the drawplate drawplate because the drawplate of dried dough The product crushed cutting speed not increase cutting speed at an edge during cutting adequate too low remember that the length of the pasta cut depends on the pasta and drawplate diameter INFORMATIVE REPORT TO THE CUSTOMERS According to the art 13 of Decree Legislative 25 July 2005 n 151 Performan...