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3/2 RSe Series Safe Exhaust Double Valves Integration Guide

CAUTIONS, WARNINGS And STANDARD WARRANTY

ROSS OPERATING VALVE, ROSS CONTROLS

®

, ROSS DECCO

®

, and AUTOMATIC VALVE INDUSTRIAL, 

collectively the “ROSS Group".

STANDARD WARRANTY

All products sold by the ROSS Group are warranted for a one-year period [with the exception of Filters, 

Regulators and Lubricators (“FRLs”) which are warranted for a period of seven (7) years] from the date 

of purchase. All products are, during their respective warranty periods, warranted to be free of defects 

in material and workmanship. The ROSS Group’s obligation under this warranty is limited to repair, replacement or refund of the purchase price paid for 

products which the ROSS Group has determined, in its sole discretion, are defective. All warranties become void if a product has been subject to misuse, 

misapplication, improper maintenance, modification or tampering. Products for which warranty protection is sought must be returned to the ROSS Group 

freight prepaid.
THE WARRANTY EXPRESSED ABOVE IS IN LIEU OF AND EXCLUSIVE OF ALL OTHER WARRANTIES AND THE ROSS GROUP EXPRESSLY DISCLAIMS ALL 

OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED WITH RESPECT TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ROSS 

GROUP MAKES NO WARRANTY WITH RESPECT TO ITS PRODUCTS MEETING THE PROVISIONS OF ANY GOVERNMENTAL OCCUPATIONAL SAFETY 

AND/OR HEALTH LAWS OR REGULATIONS. IN NO EVENT IS THE ROSS GROUP LIABLE TO PURCHASER, USER, THEIR EMPLOYEES OR OTHERS FOR 

INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM A BREACH OF THE WARRANTY DESCRIBED ABOVE OR THE USE OR MISUSE 

OF THE PRODUCTS. NO STATEMENT OF ANY REPRESENTATIVE OR EMPLOYEE OF THE ROSS GROUP MAY EXTEND THE LIABILITY OF THE ROSS GROUP 

AS SET FORTH HEREIN.

PRE-INSTALLATION or SERVICE

1. Before servicing a valve or other pneumatic component, be sure all sources of 

energy are turned off, the entire pneumatic system is shut down and exhausted, 

and all power sources are locked out (ref: OSHA 1910.147, EN 1037).
2. All ROSS Group Products, including service kits and parts, should be installed 

and/or serviced only by persons having training and experience with pneumatic 

equipment. Because any product can be tampered with and/or need servicing 

after installation, persons responsible for the safety of others or the care of 

equipment must check ROSS Group Products on a regular basis and perform 

all necessary maintenance to ensure safe operating conditions.
3. All applicable instructions should be read and complied with before using 

any fluid power system to prevent harm to persons or equipment. In addition, 

overhauled or serviced valves must be functionally tested prior to installation 

and use. If you have any questions, call your nearest ROSS Group location.

4. Each ROSS Group Product should be used within its specification limits. In 

addition, use only ROSS Group components to repair ROSS Group Products.

WARNINGS: 

Failure to follow these instructions can result in personal injury and/or 
property damage. 

FILTRATION and LUBRICATION

1. Dirt, scale, moisture, etc., are present in virtually every air system. Although 

some valves are more tolerant of these contaminants than others, best 

performance will be realized if a filter is installed to clean the air supply, thus 

preventing contaminants from interfering with the proper performance of the 

equipment. The ROSS Group recommends a filter with a 5-micron rating for 

normal applications.

2. All standard ROSS Group filters and lubricators with polycarbonate plastic 

bowls are designed for compressed air applications only. Use the metal bowl 

guard, where provided, to minimize danger from high pressure fragmentation in 

the event of bowl failure. Do not expose these products to certain fluids, such as 

alcohol or liquefied petroleum gas, as they can cause bowls to rupture, creating 

a combustible condition and hazardous leakage. Immediately replace crazed, 

cracked, or deteriorated bowls.
3. Only use lubricants which are compatible with materials used in the valves and 

other components in the system. Normally, compatible lubricants are petroleum 

base oils with oxidation inhibitors, an aniline point between 180°F (82°C) and 

220°F (104°C), and an ISO 32, or lighter, viscosity. Avoid oils with phosphate 

type additives which can harm polyurethane components, potentially leading to 
valve failure which risks personal injury, and/or damage to property.

WARNINGS: 

Failure to follow these instructions can result in personal injury and/or 

property damage. 

AVOID INTAKE/EXHAUST RESTRICTION

1. Do not restrict air flow in the supply line. To do so could reduce the pressure 

of the supply air below minimum requirements for the valve and thereby causing 

erratic action.
2. Do not restrict a valve's exhaust port as this can adversely affect its operation. 

Exhaust silencers must be resistant to clogging and must have flow capacities 

at least as great as the exhaust capacities of the valves. Contamination of the 

silencer can result in reduced flow and increased back pressure.

WARNINGS: 

Failure to follow these instructions can result in personal injury 

and/or property damage. 

SAFETY APPLICATIONS

1. Mechanical Power Presses and other potentially hazardous machinery using a 

pneumatically controlled clutch and brake mechanism must use a press control 

double valve with a monitoring device. A double valve without a self-contained 

monitoring device should be used only in conjunction with a control system 

which assures monitoring of the valve. All double valve installations involving 

hazardous applications should incorporate a monitoring system which inhibits 

further operation of the valve and machine in the event of a failure within the 

valve mechanism.
2. Safe Exhaust (dump) valves without a self-contained monitoring device should 

be used only in conjunction with a control system which assures monitoring of 

the valve. All Safe Exhaust valve installations should incorporate a monitoring 

system which inhibits further operation of the valve and machine in the event of 

a failure within the valve mechanism.

3. Per specifications and regulations, the ROSS L-O-X

®

 and L-O-X

®

 with EEZ-ON

®

N06 and N16 Series operation products are defined as energy isolation devices, 

NOT AS EMERGENCY STOP DEVICES.

WARNINGS:  

Failure to follow these instructions can result in personal injury and/or property 

damage.  

Summary of Contents for RSe Series

Page 1: ...Integration Guide RSe Series Safe Exhaust Double Valves...

Page 2: ...ion and External Monitoring Logic 8 10 Cautions Warnings and Standard Warranty Cover Global Locations Disclaimer Sample Logic and any and all related diagrams contained in ROSS Controls Integration gu...

Page 3: ...ed to the hazardous area This can improve overall operating efficiency and possibly allow the footprint of the machine to be smaller Even more important than exhaust time is the Faulted exhaust flow r...

Page 4: ...de the valve solenoid pilots will get their supply air from a source that is independent of the supply line connected to Port 1 External pilot supply is typically used in applications where the normal...

Page 5: ...eously Normal operation occurs when both sets of valve internals shift within 250 msec of the change of the solenoid signals For example when both solenoids are signaled to energize we would expect bo...

Page 6: ...n the event of a stop signal from any safety system input the safety system should immediately shut off the safety controller outputs to the valve solenoids as required by the application regardless o...

Page 7: ...r transducer is added upstream of the valve in port 1 Loss of supply pressure while actuated should cause both valves to de actuate due to lack of pilot pressure thus causing both sensors to switch on...

Page 8: ...t 2 Sensor A Sensor B P F 1 Energize solenoids A B ON ON ON 1 to 2 3 Pressure OFF OFF No 2 De energize solenoids A B OFF OFF OFF 1 2 to 3 None ON ON 3 Disconnect solenoid cable from solenoid B OFF OFF...

Page 9: ...sure OFF OFF No 48 Remove supply air from port 1 OFF OFF 1 2 to 3 None ON ON Yes 49 Resupply air to port 1 50 De energize solenoids A B OFF 51 Reset the safety control system No 52 Disconnect sensor c...

Page 10: ...70 Attempt to energize solenoids A B ON 71 Attempt to reset the safety control system 72 De energize solenoids A B OFF 73 Reset the safety control system No 74 Energize solenoids A B ON ON ON 1 to 2...

Page 11: ...etc are present in virtually every air system Although some valves are more tolerant of these contaminants than others best performance will be realized if a filter is installed to clean the air suppl...

Page 12: ...0 1 49 45 65 65 www rossfrance com Germany ROSS EUROPA Tel 49 0 6103 7597 100 www rosseuropa com manufactIS Tel 49 0 2013 16843 0 www manufactis net United Kingdom ROSS PNEUMATROL Tel 44 0 1254 87227...

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