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3/2 RSe Series Safe Exhaust Double Valves Integration Guide

Operation & Monitoring Requirements for 3/2 RSe Series Safe Exhaust Valves

The intent of this document is to provide guidance on how to operate and monitor the 3/2 RSe valve for safe operation. A test 
procedure is also provided for verification and validation of the user’s external safety control monitoring system.  

Valve Operation

The 3/2 RSe valve is a redundant safe exhaust (dump) valve.  Its function is that of a 3/2, normally closed, single-solenoid valve.  
However, because the valve is redundant it has two operating solenoids that must be operated simultaneously in order to actuate the 
valve.  In addition each valve element has a single, proximity sensor that is wired as a PNP type sensor for position sensing.
Actuating the valve will supply pressure from port 1 (supply) to port 2 (outlet) and close port 3 (exhaust).
De-actuating the valve will close port 1 (supply) and open port 2 (outlet) to port 3 (exhaust).  De-actuation of the valve is accomplished 
by turning off both solenoids simultaneously.
Normal operation occurs when both sets of valve internals shift within 250 msec of the change of the solenoid signals.  For example, 
when both solenoids are signaled to energize, we would expect both proximity sensors to turn off within 250 msec of application of 
the solenoid signals.  Each sensor only reacts to its associated solenoid.  

In the event of a valve fault where one of the redundant valve components does not operate normally, as commanded, the valve will 
perform its safety function which is to shut off supply and exhaust downstream pressure to atmosphere.
The fault should be latched in by the safety monitoring system until a reset is performed.
Failure of the valve to shift normally leads to a fault in the 3/2 RSe valve.  This could happen for a variety of reasons, such as:
 

•  Compromised piston seals

 

•  Main valve elements experiencing a switching delay due to dirt, debris or resinous oil

 

•  Insufficient electrical signals to valve solenoids; suitable voltage not available

 

•  Receipt of signals at solenoids not synchronous

 

•  Pilot valves experiencing a switching delay due to damaged components, dirt, debris or resinous oil

 

•  Excessive water build-up in the valve

EPS port

Simplified Valve Schematic

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Valve Schematic

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Summary of Contents for RSe Series

Page 1: ...Integration Guide RSe Series Safe Exhaust Double Valves...

Page 2: ...ion and External Monitoring Logic 8 10 Cautions Warnings and Standard Warranty Cover Global Locations Disclaimer Sample Logic and any and all related diagrams contained in ROSS Controls Integration gu...

Page 3: ...ed to the hazardous area This can improve overall operating efficiency and possibly allow the footprint of the machine to be smaller Even more important than exhaust time is the Faulted exhaust flow r...

Page 4: ...de the valve solenoid pilots will get their supply air from a source that is independent of the supply line connected to Port 1 External pilot supply is typically used in applications where the normal...

Page 5: ...eously Normal operation occurs when both sets of valve internals shift within 250 msec of the change of the solenoid signals For example when both solenoids are signaled to energize we would expect bo...

Page 6: ...n the event of a stop signal from any safety system input the safety system should immediately shut off the safety controller outputs to the valve solenoids as required by the application regardless o...

Page 7: ...r transducer is added upstream of the valve in port 1 Loss of supply pressure while actuated should cause both valves to de actuate due to lack of pilot pressure thus causing both sensors to switch on...

Page 8: ...t 2 Sensor A Sensor B P F 1 Energize solenoids A B ON ON ON 1 to 2 3 Pressure OFF OFF No 2 De energize solenoids A B OFF OFF OFF 1 2 to 3 None ON ON 3 Disconnect solenoid cable from solenoid B OFF OFF...

Page 9: ...sure OFF OFF No 48 Remove supply air from port 1 OFF OFF 1 2 to 3 None ON ON Yes 49 Resupply air to port 1 50 De energize solenoids A B OFF 51 Reset the safety control system No 52 Disconnect sensor c...

Page 10: ...70 Attempt to energize solenoids A B ON 71 Attempt to reset the safety control system 72 De energize solenoids A B OFF 73 Reset the safety control system No 74 Energize solenoids A B ON ON ON 1 to 2...

Page 11: ...etc are present in virtually every air system Although some valves are more tolerant of these contaminants than others best performance will be realized if a filter is installed to clean the air suppl...

Page 12: ...0 1 49 45 65 65 www rossfrance com Germany ROSS EUROPA Tel 49 0 6103 7597 100 www rosseuropa com manufactIS Tel 49 0 2013 16843 0 www manufactis net United Kingdom ROSS PNEUMATROL Tel 44 0 1254 87227...

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