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Element   30   Manual   

Original   instructions   

Jan   2015   

14   
   

 

PARTS   LIST   

1   

RD43131   

Screw   M5   X   16   CSK   HD   

2   

2   

RD45607   

CSK   Washer   

2   

3   

RDA3032   

Guard   Support   

1   

4   

RDA3031   

Slide   Channel   

1   

5   

RDA4201   

Screw   M4   X   14   BTTN   HD   

2   

6   

RDA3029   

Element   30   Guard   

1   

7   

RDA2002/1   (110)   -­‐      RDA2002/3   (230)   

Motor   Assembly   

1   

8   

RD45624   

Needle   Bearing      HK3516   

1   

9   

RDA3013   

Bearing   Bracket   

1   

10   

RDA3011/1   (110V)   -­‐      RDA3011/3   (230V)   

Magnet   

1   

11   

RD4078   

M8   Washer   

2   

12   

RD4079   

M8   Spring   Washer      

2   

13   

RD4277   

Screw   M8   X   50   CAP   HD   

2   

14   

RD4207   

M6   Spring   Washer      

4   

15   

RD4098   

Screw   M6   X   20   CAP   HD   

4   

16   

RDA4005   

Cable   Bush   

1   

17   

RDA4021   

Screw   M4   X   8   BTTN   HD   

17   

18   

RDA3001   

Main   Housing   

1   

19   

RD45622   

Straight   Pin   

2   

20   

RDA3026   

Right   Side   Panel   

1   

21   

RD4312   

Grub   Screw   M6   X   12      

5   

22   

RDA3092   

Bush   

2   

23   

RDA4006   

Capstan   Washer   

2   

24   

RDA4004   

Circlip   

2   

25   

RDA2004   

Coolant   Bottle   Assembly   

1   

26   

RDA4029   

Screw   M6   X   16   CAP   HD   

1   

27   

RD33105   

Gib   Strip   Support   

1   

28   

RDA3038   

Gib   Strip   17.5mm   

1   

29   

RDA3035   

Slide   

1   

30   

RD4092   

M5   Shake   Proof   Washer      

4   

31   

RD4091   

Screw   M5   X   22   CAP   HD   

4   

32   

RDA3027   

Rack   

1   

33   

RDA3037   

Gib   Strip   13.5mm   

1   

34   

RDA2016   

Internal   Chain   

1   

35   

RDA4204   

Screw   M3   X   8   CSK   HD   

8   

36   

RDA4205   

M3   Nut   

4   

37   

RDA3045   

Cable   Chain   Attachment   

2   

38   

RDA4206   

Screw   M4   X   12   CSK   HD   

2   

40   

RDA5008   

Handle   Insert   

1   

41   

RD4206   

Screw   M6   X   40   CAP   HD   

2   

42   

RD4069   

M4   Washer      

1   

43   

RD4068   

M4   Nut   

2   

44   

RD45604   

Earth   Label   

1   

45   

RDA3025   

Left   Side   Panel   

1   

46   

RDA3012   

Capstan   Axel   

1   

47   

RD43117   

Cable   Clamp   

1   

48   

RDA4207   

Screw   M4   X   14   CAP   HD   

2   

49   

RDA2008   

Capstan   Arm   

3   

50   

RDA3015   

Capstan   Hub   

1   

51   

RDA2020/1   (110V)   -­‐   RDA2020/3   (230V)   

Pcb   Assembly   

1   

52   

RDA2007/1   (110V)      -­‐   RDA2007/3   (230V)   

Control   Panel   Assembly   

1   

53   

RDA3071   (110V)      -­‐   RDA3072   (230V)   

Power   Cable   

1   

54   

RD4329   

Safety   Belt   

1   

55   

RD4088   

4mm   Hexagonal   Spanner   

1   

56   

RD43099   

Chuck   

1   

57   

RD33153   

Adapter   

1   

58   

RDA3105   

Safety   Glasses   

1   

59   

RD4152   

3mm   Hexagonal   Spanner   

1   

   

   

Summary of Contents for Element 30 Series

Page 1: ... 1 Element30 3 This machine Serial Number is CE approved Rotabroach Ltd Imperial Works Sheffield Road Sheffield South Yorkshire United Kingdom S9 2YL Tel 44 0 114 2212 510 Fax 44 0 114 2212 563 Email info rotabroach co uk Website www rotabroach co uk ...

Page 2: ...t 30 Manual Original instructions Jan 2015 2 Thank you for purchasing our Element 30 magnetic drill We would really like your feedback on this machine Other Products by Rotabroach Thank you for your purchase ...

Page 3: ...edies for hole making problems Wiring diagram Exploded view of complete machines Exploded view of gearbox and motor units Control Panel and parts list Pipe adapter kit RD2311 Fitting the chuck Maintenance Trouble shooting Cutter selection speeds and feeds Warranty 4 4 5 6 7 7 8 9 9 9 10 11 12 13 15 17 18 19 19 21 22 23 P N List of Contents with Magnetic Drill Unit RD4329 Safety Strap RD4088 4mm A ...

Page 4: ...area 5 Store idle tools when not in use All tools should be stored in a dry locked up place out of reach of children 6 Do not force the machine It will do the job better and safer at the rate for which it was intended 7 Use the right tool Do not force small tools to do the job of a heavy duty tool Do not use this tool for purposes not intended e g do not use the magnetic drill to cut tree logs 8 D...

Page 5: ...he tool when you are tired DO NOT operate the machine when under the influence of alcohol or ANY illegal substances 21 Check for damaged or missing parts before use of the tool it should be carefully checked to determine that it will operate properly for its intended function 22 Warning The use of any accessory or attachment other than ones recommended in this instruction manual may present a risk...

Page 6: ...ett Weight 10 5kgs Element 30 1 Element 30 3 Vibration total values triax vector sum in accordance with EN61029 1 Vibration emission value ah 2 273m s 2 Uncertainty K 1 5m s Vibration emission value ah 1 935 m s Uncertainty K 1 5m s Level of sound pressure in accordance with EN61029 1 Sound pressure LpA 87 9 dB A Acoustic power LwA 100 9 dB A uncertainty K 3dB A Sound pressure LpA 86 0 dB A Acoust...

Page 7: ...examine the machine for signs of damage and check that it functions correctly BEFORE resuming drilling Regularly inspect the machine and check for any damaged or loose parts ALWAYS ensure when using the machine in an inverted position that only the minimum amount of coolant is used and that care is taken to ensure that coolant does not enter the motor unit Cutting tools may shatter ALWAYS position...

Page 8: ... stop the motor press the RED switch The motor will stop and the magnet will remain on The GREEN switch will turn on Go back to step 3 to start over CutSmart2 Technology Green Zone Perfect try to keep in the green zone for the best cut and optimum machine performance Yellow Zone A little too much pressure on the drill ease off to get back to the green zone Red Zone Overload Back off immediately as...

Page 9: ...dequate capacity Failure to do so will result in a loss of traction by the magnet and a reduction of power from the motor Assuming a normal AC supply of the correct voltage it is recommended that the following extension lengths shall not be exceeded For 110v supply 3 5 metres of 3 core x 1 5mm For 230v supply 26 metres of 3 core x 1 5mm ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE CH...

Page 10: ... user simple dual side operation To remove the capstan simply do the following 1 Press in the central button on the capstan hub holding onto the capstan arms 2 With the button pressed in pull the capstan away from the main body holding on to the capstan arms 3 Re insert the hexagonal shaft into the hexagonal slot to attach the capstan ...

Page 11: ...orn parts Replace part or parts Adjust where necessary 3 Excessive drilling pressure required Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of work piece Gibs out of adjustment or lack of lubrication Swarf accumulated packed inside cutter Re sharpen or replace Take care not to start a cut on swarf Adjust setscrews and lubricate Clear cutter 4 Excessive cutte...

Page 12: ... Start LED 0V Green Red H Motor Stop LED 12V Red Red I Motor Stop Switch 0V Red J Motor Stop Switch 12V Red K Motor Stop LED 0V Red Red L Motor Start LED 12V Green Red M Motor Start Switch 0V Red N Motor Start Switch 12V Red No Function Wire Colour 1 Magnet Negative Output Black 2 Magnet Positive Output Red 3 Mains Neutral Input Blue 4 Motor Neutral Output Black 5 Motor Live Output Red 6 Mains Liv...

Page 13: ...Element 30 Manual Original instructions Jan 2015 13 14 EXPLODED VIEW OF MACHINE ...

Page 14: ...tle Assembly 1 26 RDA4029 Screw M6 X 16 CAP HD 1 27 RD33105 Gib Strip Support 1 28 RDA3038 Gib Strip 17 5mm 1 29 RDA3035 Slide 1 30 RD4092 M5 Shake Proof Washer 4 31 RD4091 Screw M5 X 22 CAP HD 4 32 RDA3027 Rack 1 33 RDA3037 Gib Strip 13 5mm 1 34 RDA2016 Internal Chain 1 35 RDA4204 Screw M3 X 8 CSK HD 8 36 RDA4205 M3 Nut 4 37 RDA3045 Cable Chain Attachment 2 38 RDA4206 Screw M4 X 12 CSK HD 2 40 RD...

Page 15: ...Element 30 Manual Original instructions Jan 2015 15 15 EXPLODED VIEW OF MOTOR AND GEARBOX ...

Page 16: ...03 RS 2 7 20 RD43306 Circlip 1 7 21 RDA3041 Gear 1 7 22 RD43087 Circlip 1 7 23 RDA3006 Gear Plate 1 7 24 RM17134 Roller Bearing 608 2RS 2 7 25 RDA3060 1 110V RDA3060 3 230V Armature 1 7 26 RDA3068 Bearing Sleeve 1 7 27 RDA5004 E30 Baffle Plate 1 7 28 RDA4032 Tapping Screw ST 4 2 X 50 2 7 29 9 RDA3066 1 110V RDA3066 3 230V Field Coil 1 7 30 RDA3064 Brush Cap 2 7 31 RDA3067 1 110V RDA3067 3 230V Car...

Page 17: ... Red Motor Switch 1 3 RDA4050 Magnet Switch 1 4 RDA4053 Red LED 1 5 RDA4054 Green LED 1 6 RDA4036 Screw M3 X 12 BTTN HD 2 7 RDA3028 Control Panel Cover 1 8 RDA3100 110V RDA3101 230V Control Plate 1 9 RDA4019 Nylon Spacer 2 10 RDA4055 Array Board 1 11 RDA4205 M3 Nut 2 12 RDA4057 Connection Line 1 13 RDA4056 Connection Line 1 ...

Page 18: ...ing care that the magnet is in line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by hand then check once again that the full length of the moving plates is touching the pipe at the front and back fasten the plate securely Feed the safety strap through the lugs at the front of the ho...

Page 19: ...ine is in good working order and that there are no damaged or loose parts Any loose parts must be tightened Before proceeding with any maintenance work be certain that the power supply is disconnected Description Every operation 1 week 1 Month Visual check of machine for damage X Operation of machine X Check brush wear X Check magnetic base X Check alignment of the machine X Check grease X Check a...

Page 20: ...middle screws gently feed in all the screws until slight resistance is encountered 4 Operate the slide up and down a few times to test the movement and make any further necessary adjustments Try to ensure that all the screws are exerting a uniform pressure on the slide from top to bottom A perfectly adjusted slide will operate freely up and down without any sideways movement 5 Now raise the slide ...

Page 21: ...ttom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no force Armature damaged Field burned Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Damage to armature or field coil Damaged or defective brushes Guiding takes a great deal of effort Guide is set too tight Guide is dry Guide gear rack rotation system is di...

Page 22: ...N mm SRCV or SRCVL Plate and sheet steel 700N mm RAP or RAPL Plate and sheet steel 850N mm SRCV or SRCVL Aluminium 750Nmm RAP or RAPL Aluminium 850N mm SRCV or SRCVL Brass 700N mm RAP or RAPL Brass 850N mm SRCV or SRCVL Cast iron 700N mm RAP or RAPL Cast iron 850N mm SRCV or SRCVL Stainless steel 700N mm RAP or RAPL Stainless steel 850N mm SRCV or SRCVL Stainless steel 850N mm CWC to CWCX Rail tra...

Page 23: ...ent servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5 Electrical components are subject to manufacturer s warranty Your online registration can be submitted at www rotabroach co uk The warranty claim must be logged within the warranty period This requires the submissio...

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