Rotair RVD 40-10, Operating Manual

Page 1: ...re es ss so or r w wi it th h e el le ec ct tr ro on ni ic c c ca ar rd d A Ai ir rm ma as st te er r S S1 1 RVK RVK 25 RVK 30 RVK 40 Via Bernezzo 67 12023 CARAGLIO CN ITALIA TLF 39 0171 619676 FAX 3...

Page 2: ...itten authorization of ROTAIR The illustrations descriptions references and technical data container in the present manual are purely for reference purposes only and are not binding ROTAIR reserves th...

Page 3: ...instruction 10 Safety devices 11 Program maintenance 12 Checking and maintenance ATTENTION The failure to follow or apply the instructions or regulations indicated in the present manual with result in...

Page 4: ...ORKING PRESSURE bar YEAR OF CONSTRUCTION ACOUSTIC POWER dB A 100 Measured in accordance with ISO 1217 standards 5 Measured in accordance with directive CEE 84 533 technical adaptation 85 406 CEE CAUTI...

Page 5: ...del rated rated ISO 1217 ISO 1217 Frequency Pressure Pressure power power kW HP lt min cfm Hz bar psi RVK 25 8 18 5 25 3100 110 50 8 114 RVK 25 10 18 5 25 2700 96 50 10 143 RVK 25 12 18 5 25 2300 81 5...

Page 6: ...nforming and will release the manufacturer from any further responsibility which will fully that of the user itself Conforming use presupposes the observance of the following regulations concerning th...

Page 7: ...tact with incoming air 7 Before proceeding to disassemble any pressurized component the compressor or the machine needs to be suitably isolated from all pressure sources and should be totally exposed...

Page 8: ...a risk of machine overheating 7 When selecting flexible hosing to connect the machine to the tool it is important to ensure that they are of the correct dimensions in terms of length the air volume i...

Page 9: ...ulsations and compression comes about axially The engine and the compression unit are linked by means of a belt transmission system chap 5 6 The oil tank is integrated on the same compression unit on...

Page 10: ...e followed by the load delay time is executed before loading In the event of a motor stop initiated by a stop command or when entering standby mode a blow down timer adjustable is started If a start r...

Page 11: ...n inhibit fault code is displayed when triggered but is not recorded in the fault log Alarm Fault A An alarm fault is a warning condition that does not present an immediate danger or potential damage...

Page 12: ...Information Item display Standby Run On Time When off load the standby run on timer will start If the compressor remains in an off load condition and the timer expires the main motor will stop and th...

Page 13: ...reached OR unload request shutdown error NO shutdown error shutdown error standby run on time expired load request 1 2 3 4 7 8 10 load load delay expired 9 stop run on time stop run on time expired 12...

Page 14: ...ed for any other purpose Reset will initiate a display jump to the fault code item if a fault condition remains active or initiate a display jump to the information item if no active faults exist in n...

Page 15: ...ished continuously Machine State Number Machine State Status Fault 1 Shutdown Error OFF FF 2 Startup Init OFF OFF Start Inhibit Check OFF 3 Start inhibit condition OFF SF 4 Ready to Start OFF OFF 5 Bl...

Page 16: ...f selected item fault condition Symbolic status information in normal operational mode Information Screen item Bottom Item and Value Field Item identification 2 character alphanumeric 14 segment Item...

Page 17: ...ailure autorestart enabled optional function Remote load or remote pressure regulation active Remote start stop Normal Operational selected item locked as temporary default display Menu Mode page item...

Page 18: ...ock key symbol will slow flash To unlock an Item display press Up or Down to view an alternative Item display or press Reset or Escape In page 0 Escape will select the Status Information Item display...

Page 19: ...ed by pressing ESCAPE Page 3 Page 2 Page 1 Item 1 Value Item 2 Value Item 3 Value Item 4 Value Item 5 Value Page 0 Item 1 Value Item 2 Value Item 3 Value Item 4 Value Item 5 Value Item 6 Value Page 5...

Page 20: ...me P press units bar psi kPa T temp units o C o F So mini sequencer operation Sr mini sequencer rotation time 01 logged error 1 to 15 logged error 15 P01 Operation Access Code only shown if internal p...

Page 21: ...edit 0 0 100 0 SP 100 0 only shown if internal pressure sensor function activated only shown if variable speed regulation mode is activated S1 20 only Status Information Item The page 0 Status Informa...

Page 22: ...stop run on time s 1 1 60 30 St 30 s 7 blowdown time s 1 1 600 10 Bt 10 s 8 pressure units 1 0 2 0 P 0 0 bar 1 psi 2 kPA 9 temperature units 1 0 1 0 T 0 0 0 C 1 0 F 10 mini sequencer operation 1 0 1 0...

Page 23: ...oad state the controller will maintain speed at the set offload speed setting If pressure remains above the load pressure set point for longer than the set run on time the main motor will stop and the...

Page 24: ...and will not stop the compressor once started and in the started state Start inhibit conditions are not checked during an automated motor start from Standby Run inhibits are fault states that prevent...

Page 25: ...ut number for controller input terminal location input location number input location description 0 digital input 1 analogue input 2 to 7 not used 8 special functions 9 special functions slave unit fa...

Page 26: ...cy while for those relating to the motor please refer to the USER AND MAINTENANCE MANUAL supplied by the motor construction company with the machine 11 1 DAILY CHECKS 11 1 1 DAILY AND BEFORE STARTING...

Page 27: ...to the amount of dust in the working environment Every 2000 HOURS Compressor oil replacement 12 2 Every 2000 HOURS Oil separator element replacement 12 4 Every 2000 HOURS Cloth replacement in oil sepa...

Page 28: ...r at least once a year To change the oil proceed as follows 1 Change the oil when the machine is hot 2 switch off the compressor and disconnect the main switch 3 Unscrew the oil plug on the tank side...

Page 29: ...condition of the recovery nozzle described in and having made sure of the correct oil level in thank should there be any further traces of oil in the compressed air it is necessary to replace the oil...

Page 30: ...ontained inside using the special tap see paragraph on compressor oil replacement Now loosen the flange of the oil separator tank part 1 fig 7 Unscrew the filter part 2 fig 8 using a 62 mm spanner and...

Page 31: ...lly open the air cock the pressure of between 4 5 5 bar must appear on the gauge Should a different pressure appear than that indicated above proceed with setting as follows fig 10 3 Release the lock...

Page 32: ...and therefore to avoid soiling the operator and the inside of the machine it is advisable to bind the valve with a cloth If the pin fail to rise after being guided with the pliers thereby preventing...

Page 33: ...for air suction and a second duct for letting hot air out Both ducts shall be connected with the outside and set in such a way as to prevent suction air from mixing with exhaust air They shall have an...

Page 34: ...10 15 and of 50 63 N for RVK 20 If the arrow value f exceeds the indicated value it means that the belts are slack while if the value is lower than this it means that the belts are too taut Warning Be...

Page 35: ...part A fig 16 2 Rotate the regulation screw part B fig 16 for tensioning 3 If the belts have been replaced it is necessary to tension them to the correct value proceeding as described at point 1 of t...

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Page 40: ...62 9881 S 1 14 SUPPORT PANEL PRE FILTER 124 2070 S 1 15 REAR PANEL 124 2066 S 1 16 TIE ROD BODYWORK BLADE 120 1575 S 2 17 REAR LEFT UPRIGHT PANEL 124 2052 S 1 18 LEFT SIDE PANEL 124 2064 S 1 19 REAR C...

Page 41: ...LID FROM SERIAL NUMBER 6041 FRONT SIDE SECT ON RIGHT RAD x RVK 25 30 INVERTER 118 1160 S 26 FRONT SIDE SECT ON RIGHT RAD x RVK 40 INVERTER 118 11765 S 1 27 ELECTRIC BOX SUPPORT BLADE 120 1565 S 1 28 M...

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Page 43: ...TER x RVK 25 30 029 19567 S 14 ELECTRIC BOX AIRM S1 INVERTER x RVK 25 30 40 029 195672 S 1 ELECTRONIC CARD TELMAT 269 410 S 15 ELECTRONIC CARD AIRMASTER S1 269 4005 S 1 16 EMERGENCY SWITCH 154 066 S 1...

Page 44: ...T RADIUS ELBOW M F 1 111 055 S 1 39 REDUCTION ELEMENT 1 1 4 M 1 F 190 070 S 2 40 ADAPTER FITTING AND STRAIGHT M F GIR 1 148 006 S 1 41 AUTOMATIC CONDENSATION DISCHARGER 237 200 S 1 42 CONDENSATION SEP...

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Page 46: ...WASHER D10 1x15x1 5 015 005 S _ 13 REDUCTION ELEMENT 1 4 M A 12x1 5 F 190 013 S 1 14 90 RAPID FITTING 1 4 FOR PIPE D8 148 573 5 S 4 15 4 WAY BLOCK UNIT 1 4 053 295 S 1 16 BLOCK SUPPORT 010 1974 S 1 17...

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Page 48: ...PULLEY SPACER 009 2165 S 1 8 MOTOR PULLEY WASHER 015 061 S 1 9 HORIZONTAL TANK 037 081 S 1 10 COMPRESSOR PULLEY WASHER 015 068 S 1 11 COMPRESSOR PULLEY SPACER 009 142 S 1 RVK 25 8bar COMPRESSOR PULLEY...

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Page 50: ...LVE 1 2 12 bar 033 051 S SAFETY VALVE 1 2 14 bar 033 053 S 8 SAFETY VALVE 1 2 17 bar 033 0575 S 1 9 OIL LEVEL ROD CAP 106 0101 S 1 10 OR SEAL 023 026 5 S 1 11 REGULATOR BASE 034 001 S 1 12 SEGMENT 199...

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Page 52: ...EMENT 2 M 1 F ONLY RVK25 40 TANK 190 098 S 1 5 WASHER 1 015 017 S 3 6 HEXAGONAL HEAD IRON CAP 1 106 135 S 2 SAFETY VALVE 1 2 12 bar 033 051 S SAFETY VALVE 1 2 14 bar 033 053 S 7 SAFETY VALVE 1 2 15 ba...

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Page 54: ...X X 3 064 03210 S FROM BY PASS TO RADIATOR ENTR X X X X X X X X 4 064 03220 S FROM RADIATOR EXIT TO BY PASS X X X X X X X X 5 064 03230 S FROM BY PASS TO SCREW INJECTION X X X X X X X X 6 064 01012 S...