Rotek ED4-0474-5 User And Maintenance Manual Download | Manualshive

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EN

24

6.8.2. Cylinder head

202

204

203

201

719

718

717

708

715

710

714

709

701

705

702

720

205

207

230

210

219

213

208

209

221

220

222

317

301

315

316

806

807

804

808

803

223

224

Rotek order nr.

Nr.

Description

pcs.

ED4-0219

ED4-0306

ED4-0474

201

Gasket

1

ZSPMOT

00435

ZSPMOT

00436

ZSPMOT

00032

202

Cylinder head

1

ZSPMOT

00376

ZSPMOT

00377

ZSPMOT

00378

203

Intake valve

1

ZSPMOT

00108

ZSPMOT

00109

ZSPMOT

00029

204

Outtake valve

1

ZSPMOT

00110

ZSPMOT

00111

ZSPMOT

00030

205

Muffler gasket

1

ZSPMOT

00112

ZSPMOT

00112

ZSPMOT

00031

207

Valve washer

2

-

-

-

208

Valve spring

2

ZSPMOT

00117

ZSPMOT

00118

ZSPMOT

00119

209

Backing washer

2

ZSPMOT

00120

ZSPMOT

00121

ZSPMOT

00122

210

Rocker arm assy.

1

ZSPMOT

00706

ZSPMOT

00706

ZSPMOT

00024

213

Screw

1

-

-

-

219

Washer

1

-

-

-

220

Valve cap

2

ZSPMOT

00123

ZSPMOT

00124

ZSPMOT

00125

221

Cotter Pin

2

ZSPMOT

00126

ZSPMOT

00127

ZSPMOT

00128

222

Plate

1

ZSPMOT00709

223

Nut

2

standard part

224

Washer

2

standard part

230

Valve gasket

2

ZSPMOT

00129

ZSPMOT

00130

ZSPMOT

00131

301

Bonnet assy.

1

ZSPMOT

00143

ZSPMOT

00143

ZSPMOT

00145

315

Washer

2

standard part

316

Screw

2

standard part

317

Bonnet gasket

1

ZSPMOT

00149

ZSPMOT

00746

ZSPMOT

00517

701

Air filter gasket A

1

ZSPMOT

00194

ZSPMOT

00194

ZSPMOT

00195

702

Intake gasket

1

-

-

-

Rotek order nr.

Nr.

Description

pcs.

ED4-0219

ED4-0306

ED4-0474

705

Nut

2

Normteil

708

Air filter housing

1

ZSPMOT

00453

ZSPMOT

00453

ZSPMOT

00389

709

Air filter gasket B

1

ZSPMOT

00456

ZSPMOT

00456

ZSPMOT

00451

710

Air filter assy.

1

ZSPMOT

00009

ZSPMOT

00009

ZSPMOT

00010

714

Housing gasket

1

ZSPMOT

00457

ZSPMOT

00457

ZSPMOT

00452

715

O-Ring

1

ZSPMOT

00454

ZSPMOT

00454

ZSPMOT

00446

717

Rubber element

1

standard part

718

Washer

1

standard part

719

Butterfly nut

1

standard part

720

Screw

1-3

standard part

803

Washer

2

standard part

804

Muffler

1

ZSPMOT

00132

ZSPMOT

00133

ZSPMOT

00134

806

Washer

2

standard part

807

Screw

2

standard part

808

Screw

2

standard part

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Summary of Contents for ED4-0474-5

Page 1: ...Air cooled single cylinder diesel engine ED4 5 series User and maintenance manual EN L1812 version March 2019 ED4 0474 5...

Page 2: ...en necessary Corrected versions are available on our website Should questions come up about the device or its proper handling please contact us before installing or using it All pictures are used as s...

Page 3: ...5 1 Components 13 5 2 Information about engine performance 13 5 3 Information about starter battery optional 13 5 4 Check ups before every start up 13 5 4 1 Engine oil 13 5 4 2 Fuel 14 5 4 3 Fuel sys...

Page 4: ...ediate medical attention is required Do not attempt to vomit after swallowing Should fuel spill over your skin or clothes immediately rinse with soap and water and change your clothes Always keep the...

Page 5: ...ructions Start the motor and let it get to operating temperature about 5 minutes of running the engine Stop the motor and drain the lubricating oil using the drain plug Fill motor protection oil into...

Page 6: ...223 mm Height H 494 mm Shaft height W 155 mm Baseplate G1 G2 G3 95 mm 272 mm 117 mm Net weight 53 kg Sound level 89 dB A 4m 1 Rated maximal power All given information applies to the engine at 0m sea...

Page 7: ...63 0 57 0 50 3500 0 70 0 70 0 70 0 69 0 66 0 64 0 64 0 64 0 63 0 63 0 61 0 55 0 48 4000 0 66 0 65 0 65 0 64 0 61 0 59 0 59 0 58 0 58 0 58 0 55 0 52 0 46 4500 0 60 0 60 0 60 0 58 0 56 0 54 0 54 0 53 0...

Page 8: ...KW25x88 F2 MOTORWELLE TP26x77 FG2 35 35 86 35 18 8 65 0 2 30 30 65 0 2 14 M8 6H Tiefe 15 1 2 7 165 1 1 4 6 0 8 h 7 0 0 0 4 28 15 8 88 25 0 020 0 041 62 20 15 8 88 25 4 0 0 025 62 28 4 35 77 1 5 26 0...

Page 9: ...ndation must be adequately dimensioned and tor sion resistant It has to be robust enough to absorb vibrations and to maintain alignment The foundation must be chosen so that all mounting feet are laid...

Page 10: ...with the tolerance of the manufacturer Sloppy balancing can lead to vibrations bearing failure or to the shaft breaking Instructions Attach both coupling halves so that a movement is possible with bo...

Page 11: ...are also necessary 4 8 2 Type C for constant speed This speed controller is made for fixed speed and is usually used as a speed controller for generators At delivery the engine is set up as follows Ra...

Page 12: ...en there is too little oil A sudden fall in oil pressure cannot be measured Oil pressure sensor Thread 1 8 Closed 0 9bar Open 1 1bar GND over sensor thread on crankcase cover 12V 12V Lamp 4 9 4 2 Oil...

Page 13: ...car battery to jump start the engine first disconnect the starter battery of the motor If the built in battery is completely drained the car battery could load an extremely large current into the star...

Page 14: ...bottom nut During operation no diesel should escape Check this during a test run Reconnect the injection pipe and switch the governor to full speed The motor should start after a few tries The engine...

Page 15: ...y be repeated for a maximum of 3 times then the electric starter has to be left to cool down for at least 15 minutes Contravening can result in damaging the starter and or motor Never start into the r...

Page 16: ...as thoroughly servicing and maintaining the device significantly prolongs the life span of your device Small mistakes can cause huge problems even break the device entirely Here you will find instruct...

Page 17: ...k cap and take out the fuel filter You can use a needle nose pliers to pull the fuel filter Make sure the gasket and the o ring of the fuel cock are securely set when reassembling After reassembling c...

Page 18: ...ideal speed are important These two characteristics disagree with each other Optimal balance is reached when the speed changing causes a 1 time low oscillation This means set up the speed without loa...

Page 19: ...Measure the battery voltage at the starter M8 screw If there is no voltage the battery pole cable is broken Check the voltage at the faston connector of the starter When the start key is set to posit...

Page 20: ...Screws Check all screws including coupled device and the screws of the pedestal Check all screws which are easily accessible Refasten cylinder head and flywheel screws Governing Check easy moving of...

Page 21: ...logged and the motor is getting too little air and therefor has low performance air filter clogged Clean or replace the air filter Clean air filter housing and intake manifold Wrong fuel Remove all fu...

Page 22: ...ogged Clean and check injection nozzle Injection pump not proper mounted or broken Check injection pump position mounting If this is not the solution change the injection pump Governor blocked Speed a...

Page 23: ...104 126 Crankcase gasket 1 ZSPMOT 00443 ZSPMOT 00444 ZSPMOT 00019 127 Main bearing 1 ZSPMOT 00105 ZSPMOT 00106 ZSPMOT 00107 129 Crankcase cover 1 130 Seal ring front 1 standard part 131 Screw 16 stand...

Page 24: ...0128 222 Plate 1 ZSPMOT00709 223 Nut 2 standard part 224 Washer 2 standard part 230 Valve gasket 2 ZSPMOT 00129 ZSPMOT 00130 ZSPMOT 00131 301 Bonnet assy 1 ZSPMOT 00143 ZSPMOT 00143 ZSPMOT 00145 315 W...

Page 25: ...5 504 503 502 510 507 508 508 511 512 505 401 405 407 407 406 408 602 602 601 601 605 603 413 412 Rotek order nr Nr Description pcs ED4 0219 ED4 0306 ED4 0474 118 Needle bearing camshaft 1 standard pa...

Page 26: ...Washer 4 standard part 1411 Recoil starter assy 1 ZSPMOT 00065 ZSPMOT 00006 ZSPMOT 00017 1412 Screw 4 standard part 1501 Gasket 1 1502 Flywheel cover 1 1503 Rubber element 4 1505 Washer 4 standard pa...

Page 27: ...uded from warranty Rotek can not be hold responsible for costs damage direct or indi rect losses including possible loss of profit loss of contract or loss of production which are a result of using th...

Page 28: ...Rotek Handels GmbH Handelsstrasse 4 2201 Hagenbrunn Austria T 43 2246 20791 0 F 43 2246 20791 50 http www rotek at...

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