Rotek ED4-0474-5 User And Maintenance Manual Download

Page: 25 / 28

6.8.4. Fuel

1017

1019

1021

1016

1015

1018

1007

1006

1301

1005

1004

1002

1001

1005

1008

1009

1201

1013

1014

1010

1026

1011

1012

Rotek order nr.

Nr.

Description

pcs.

ED4-0219

ED4-0306

ED4-0474

1001

Bolt

standard part

1002

Screw

standard part

1004

Upper stay

1005

Rubber element

1006

Tube clamp

standard part

1007

Fuel return tube

standard part

1008

Lower stay

1009

Screw

standard part

1010

Nut

standard part

1011

Fuel cock

ZSPMOT00583

1012

O-Ring

ZSPNT00013

1013

Tube clamp

standard part

1014

Fuel tube

standard part

1015

Fuel filter gasket

ZSPMOT00042

1016

Fuel filter

ZSPMOT

00023

ZSPMOT

00339

ZSPMOT

00340

1017

Injection pipe

ZSPMOT

00026

ZSPMOT

00004

ZSPMOT

00022

1018

Fuel tank

ZSPMOT

00379

ZSPMOT

00380

ZSPMOT

00381

1019

Filter net

ZSPMOT00152

1021

Tank cap

ZSPMOT00153

1026

Washer

standard part

1201

Injection pump
Standard

ZSPMOT

00007

ZSPMOT

00007

ZSPMOT

00001

Injection pump
with magnetic valve

opt.

ZSPMOT

00747

ZSPMOT

00747

ZSPMOT

00392

1301

Injection nozzle

ZSPMOT

00005

ZSPMOT

00005

ZSPMOT

00062

6.8.3. Shafts

505

504

503

502

510

507

508

511

512

505

401

405

407

406

408

602

601

605

603

413

412

Rotek order nr.

Nr.

Description

pcs.

ED4-0219

ED4-0306

ED4-0474

118

Needle bearing
camshaft

standard part

401

Piston ring assy.

ZSPMOT

00162

ZSPMOT

00163

ZSPMOT

00164

405

Piston

ZSPMOT

00165

ZSPMOT

00166

ZSPMOT

00167

406

Piston pin

ZSPMOT

00169

ZSPMOT

00170

ZSPMOT

00171

407

Piston pin circlip

ZSPMOT

00172

ZSPMOT

00173

ZSPMOT

00174

408

Connection rod

ZSPMOT

00175

ZSPMOT

00176

ZSPMOT

00177

412

Connection rod bolt

ZSPMOT

00178

ZSPMOT

00179

ZSPMOT

00180

413

Connection rod
bearing

ZSPMOT

00181

ZSPMOT

00182

ZSPMOT

00028

502

Balance shaft

ZSPMOT

00154

ZSPMOT

00155

ZSPMOT

00156

503

Key

504

Gear balance shaft

ZSPMOT

00204

ZSPMOT

00205

505

Bearing of
balance shaft

standard part

507

Crankshaft

depens on motor version

508

Key

510

Gear of
camshaft

ZSPMOT

00201

ZSPMOT

00202

ZSPMOT

00203

511

Gear of
balance shaft

ZSPMOT

00204

ZSPMOT

00205

ZSPMOT

00206

512

Main bearing of
crankshaft

ZSPMOT

00105

ZSPMOT

00106

ZSPMOT

00107

601

Push rod

ZSPMOT

00183

ZSPMOT

00184

ZSPMOT

00027

602

Push rod tappet

ZSPMOT

00185

ZSPMOT

00185

ZSPMOT

00186

603

Gear of
camshaft

ZSPMOT

00188

ZSPMOT

00189

ZSPMOT

00190

605

Camshaft

ZSPMOT

00191

ZSPMOT

00192

ZSPMOT

00193

Summary of Contents for ED4-0474-5

Page 1: ...Air cooled single cylinder diesel engine ED4 5 series User and maintenance manual EN L1812 version March 2019 ED4 0474 5...

Page 2: ...en necessary Corrected versions are available on our website Should questions come up about the device or its proper handling please contact us before installing or using it All pictures are used as s...

Page 3: ...5 1 Components 13 5 2 Information about engine performance 13 5 3 Information about starter battery optional 13 5 4 Check ups before every start up 13 5 4 1 Engine oil 13 5 4 2 Fuel 14 5 4 3 Fuel sys...

Page 4: ...ediate medical attention is required Do not attempt to vomit after swallowing Should fuel spill over your skin or clothes immediately rinse with soap and water and change your clothes Always keep the...

Page 5: ...ructions Start the motor and let it get to operating temperature about 5 minutes of running the engine Stop the motor and drain the lubricating oil using the drain plug Fill motor protection oil into...

Page 6: ...223 mm Height H 494 mm Shaft height W 155 mm Baseplate G1 G2 G3 95 mm 272 mm 117 mm Net weight 53 kg Sound level 89 dB A 4m 1 Rated maximal power All given information applies to the engine at 0m sea...

Page 7: ...63 0 57 0 50 3500 0 70 0 70 0 70 0 69 0 66 0 64 0 64 0 64 0 63 0 63 0 61 0 55 0 48 4000 0 66 0 65 0 65 0 64 0 61 0 59 0 59 0 58 0 58 0 58 0 55 0 52 0 46 4500 0 60 0 60 0 60 0 58 0 56 0 54 0 54 0 53 0...

Page 8: ...KW25x88 F2 MOTORWELLE TP26x77 FG2 35 35 86 35 18 8 65 0 2 30 30 65 0 2 14 M8 6H Tiefe 15 1 2 7 165 1 1 4 6 0 8 h 7 0 0 0 4 28 15 8 88 25 0 020 0 041 62 20 15 8 88 25 4 0 0 025 62 28 4 35 77 1 5 26 0...

Page 9: ...ndation must be adequately dimensioned and tor sion resistant It has to be robust enough to absorb vibrations and to maintain alignment The foundation must be chosen so that all mounting feet are laid...

Page 10: ...with the tolerance of the manufacturer Sloppy balancing can lead to vibrations bearing failure or to the shaft breaking Instructions Attach both coupling halves so that a movement is possible with bo...

Page 11: ...are also necessary 4 8 2 Type C for constant speed This speed controller is made for fixed speed and is usually used as a speed controller for generators At delivery the engine is set up as follows Ra...

Page 12: ...en there is too little oil A sudden fall in oil pressure cannot be measured Oil pressure sensor Thread 1 8 Closed 0 9bar Open 1 1bar GND over sensor thread on crankcase cover 12V 12V Lamp 4 9 4 2 Oil...

Page 13: ...car battery to jump start the engine first disconnect the starter battery of the motor If the built in battery is completely drained the car battery could load an extremely large current into the star...

Page 14: ...bottom nut During operation no diesel should escape Check this during a test run Reconnect the injection pipe and switch the governor to full speed The motor should start after a few tries The engine...

Page 15: ...y be repeated for a maximum of 3 times then the electric starter has to be left to cool down for at least 15 minutes Contravening can result in damaging the starter and or motor Never start into the r...

Page 16: ...as thoroughly servicing and maintaining the device significantly prolongs the life span of your device Small mistakes can cause huge problems even break the device entirely Here you will find instruct...

Page 17: ...k cap and take out the fuel filter You can use a needle nose pliers to pull the fuel filter Make sure the gasket and the o ring of the fuel cock are securely set when reassembling After reassembling c...

Page 18: ...ideal speed are important These two characteristics disagree with each other Optimal balance is reached when the speed changing causes a 1 time low oscillation This means set up the speed without loa...

Page 19: ...Measure the battery voltage at the starter M8 screw If there is no voltage the battery pole cable is broken Check the voltage at the faston connector of the starter When the start key is set to posit...

Page 20: ...Screws Check all screws including coupled device and the screws of the pedestal Check all screws which are easily accessible Refasten cylinder head and flywheel screws Governing Check easy moving of...

Page 21: ...logged and the motor is getting too little air and therefor has low performance air filter clogged Clean or replace the air filter Clean air filter housing and intake manifold Wrong fuel Remove all fu...

Page 22: ...ogged Clean and check injection nozzle Injection pump not proper mounted or broken Check injection pump position mounting If this is not the solution change the injection pump Governor blocked Speed a...

Page 23: ...104 126 Crankcase gasket 1 ZSPMOT 00443 ZSPMOT 00444 ZSPMOT 00019 127 Main bearing 1 ZSPMOT 00105 ZSPMOT 00106 ZSPMOT 00107 129 Crankcase cover 1 130 Seal ring front 1 standard part 131 Screw 16 stand...

Page 24: ...0128 222 Plate 1 ZSPMOT00709 223 Nut 2 standard part 224 Washer 2 standard part 230 Valve gasket 2 ZSPMOT 00129 ZSPMOT 00130 ZSPMOT 00131 301 Bonnet assy 1 ZSPMOT 00143 ZSPMOT 00143 ZSPMOT 00145 315 W...

Page 25: ...5 504 503 502 510 507 508 508 511 512 505 401 405 407 407 406 408 602 602 601 601 605 603 413 412 Rotek order nr Nr Description pcs ED4 0219 ED4 0306 ED4 0474 118 Needle bearing camshaft 1 standard pa...

Page 26: ...Washer 4 standard part 1411 Recoil starter assy 1 ZSPMOT 00065 ZSPMOT 00006 ZSPMOT 00017 1412 Screw 4 standard part 1501 Gasket 1 1502 Flywheel cover 1 1503 Rubber element 4 1505 Washer 4 standard pa...

Page 27: ...uded from warranty Rotek can not be hold responsible for costs damage direct or indi rect losses including possible loss of profit loss of contract or loss of production which are a result of using th...

Page 28: ...Rotek Handels GmbH Handelsstrasse 4 2201 Hagenbrunn Austria T 43 2246 20791 0 F 43 2246 20791 50 http www rotek at...

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