Rothenberger E-Z CUTTER Instructions For Use Manual Download | Manualshive

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E-Z CUTTER

®

E-Z CUTTER

®

Instructions for use

www.Rothenberger-USA.com

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Summary of Contents for E-Z CUTTER

Page 1: ...E Z CUTTER E Z CUTTER Instructions for use www Rothenberger USA com ...

Page 2: ...ment 10 Motor Brushes 10 Cutter Wheel Sharpening 10 Maintenance Record 11 Assemblies E Z Cutter Main Assembly 12 Parts List 13 E Z Cutter Motor Gearbox Assembly 14 Parts List 15 Index ORDERING SPARE REPLACEMENT PARTS Manufacturing part numbers shown throughout this manual To order spare parts please use part numbers from the enclosed separate parts list Collins Collins E Z Cutter and E Z Cutter ar...

Page 3: ...with the Collins E Z Cutter See pages 6 and 7 for suggested systems 6 Wear proper clothing Loose clothing can get easily entangled in moving parts When operating the machine do not wear unbuttoned jackets loose sleeve cuffs neckties long hair etc Safety glasses and shoes should be worn 7 Secure machine and work Make certain that the machine is bolted to a heavy work bench or proper stand 8 Always ...

Page 4: ...ard Gear Box Motor Gear Box helical heat treated steel gear construction Roller Gear Box helical heat treated steel gear construction Roller Speed Free Running 403 RPM Under Load 375 RPM Cutter Wheels High Speed Tool Steel Noise Level 84 dB max A scale slow response Shipping Weight 125 LBS Specification Material Wall Recommended Material Diameter Thickness Blade Galvanized pipe 1 4 3 I D Schedule ...

Page 5: ... 00036 Weight 3 lbs Dimensions 61 8 x 59 16 x 11 2 Pipe Support Fitting 00071 Weight 3 lbs Dimensions 41 2 x 43 4 x 2 Accepts 11 4 steel pipe through support hole and 1 steel pipe for legs E Z Cutter Stand 00037 Weight 42 lbs Dimensions 30 x 17 x 27 Foot Switch 115 V 00079 Weight 8 lbs Dimensions packed 10 x 5 x 6 Foot Switch 230 V 02350 Weight 8 lbs Dimensions packed 10 x 5 x 6 ROLLER BEARING SUP...

Page 6: ...tuds after you have established your pipe support system Power Use proper electric current as shown on name plate To prevent power loss extension cord of sufficient capacity must be used To avoid electrical shocks when operating in the field connect the ground wire of the extension cord Installation of Your Pipe Support System Your E Z Cutter combined with the appropriate Collins accessories can p...

Page 7: ... the desired length put a rubber mounting pad at one end of the pipe and insert the other end into the 00071 pipe support fitting Tighten the attaching screws 4 Slide two heavy duty roller bearing supports onto a 10 foot length of 11 4 standard pipe At the non threaded end of the pipe mount the pipe support fitting Do not tighten the attaching screws until the threaded pipe end is installed in the...

Page 8: ...nd name plate Put twist lock plug into side of E Z Cutter position safety foot switch and plug into proper outlet 3 While E Z Cutter is off feed material with left hand to desired cut off location underneath cutter wheel Bring cutter wheel down with feed wheel bar so it rests easily on your cut off mark and apply slight pressure on the feed wheel bar 4 Remove left hand from material 5 Turn machine...

Page 9: ... rack gear and or 3213 pinion gear shaft with R04203444R rack gear and pinion conversion kit since individual parts are not interchangeable This conversion kit includes the following parts R04201448R guide roller replaces 3219 R04201449R gear rack replaces 3044 R04201450R pinion gearshaft replaces 3213 03220 guide roller pin replaces 3220 R04201268R Woodruff key replaces 1385 R04201238R rack gear ...

Page 10: ... Requires no lubrication All ball bearings are sealed Cutter Wheel Alignment Your E Z Cutter wheel is aligned professionally by our factory assemblymen prior to its shipping If for some reason your E Z Cutter becomes out of alignment you will observe that the wheel is not cutting but making thread marks on your stock To align the E Z Cutter loosen the appropriate head aligning set screws and adjus...

Page 11: ..._ ACTION DATE ____________________________________________________ ACTION DATE ____________________________________________________ ACTION DATE ____________________________________________________ ACTION DATE ____________________________________________________ ACTION DATE ____________________________________________________ ACTION DATE ____________________________________________________ ACTION D...

Page 12: ...E Z Cutter Main Assembly 12 COLLINS E Z CUTTER Phone 800 545 7698 FAX 815 633 0879 www rothenberger usa com ...

Page 13: ...g Bearing 1 33 R04201416R Gear Helical 15T 2 Item Part No Description Req d 34 R04201417R Spacer Gear 1 35 R04201083R Washer Starlock 3 4 Ext 1 36 R04201061R Nut Jam Drive Shaft 3 4 16 x Hex 1 37 R04883038R Cover Bearing Shaft 1 38 R04201222R Screw bearing Cover 10 24 x 1 2 Self Tap Mach 1 39 R04201449R Gear Rack 1 40 R04201846R Base Assembly w Bearing Caps 1 41 R04201238R Pin Pivot Rack Gear 1 44...

Page 14: ...E Z Cutter Motor and Gearbox Assembly 14 COLLINS E Z CUTTER Phone 800 545 7698 FAX 815 633 0879 www rothenberger usa com ...

Page 15: ...elical gear 1 Item Part No Description Req d 14 R04201331R Fan armature 1 15 R04201325R Retainer stator baffle neoprene 4 16 R04201328R Space slinger 2 17 R04201329R Spacer 20 T helical gear 1 18 R04201332R Gear helical armature shaft 20 T 1 19 R04201330R Nut armature shaft 1 20 R04201324R Baffle stator 1 21 R04201347R Plug gear case plastic 2 23 R04201268R Key woodruff 1 4 x 3 4 2 24 3043 4 Key s...

Page 16: ...e centers No other warranty shall apply This warranty is in lieu of other warranties expressed or implied of merchantability fitness for a particular purpose performance or otherwise Products returned must be approved in advanced and returned freight prepaid to ROTHENBERGER Loves Park IL or to a ROTHENBERGER independent service center Hand tools should be returned to the place of purchase ROTHENBE...

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