Roto-Mix 1355 HDS, Operation And Parts Manual

Page 1: ...CYCLONE VERTICAL FEED MIXER TRAILER OPERATION AND PARTS MANUAL ROTO MIX LLC P O BOX 1724 2205 E Wyatt Earp Blvd Dodge City Kansas 67801 620 225 1142 ROTO MIX LLC 2006 441940 11 2018 SERIAL NUMBER_____...

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Page 3: ...RANTY SERVICE POLICY 6 OPERATOR QUALIFICATIONS 7 SAFETY 8 18 OPERATION 19 25 LUBRICATION 26 27 TROUBLE SHOOTING 28 VERTICAL MIXER FEATURES 29 DIMENSIONS SPECIFICATIONS 30 32 REPAIR PARTS CONTENTS PAGE...

Page 4: ...o use The Guarantee appears in the front of this book along with the Registration and Inspection Certificate For information on ordering repair parts refer to the Repair Parts section at the back of t...

Page 5: ...ncluded in and covered by said warranty then such defective part or parts shall promptly be replaced without charge to the purchaser F O B the ROTO MIX plant Product Registration It is a condition of...

Page 6: ...ls or Travel Time to and from sites Rental of replacement equipment during repair period Products that have been declared a total loss and subsequently salvaged Overtime labor charges ROTO MIX is not...

Page 7: ...situation 2 Current OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct EVERY employee in the safe operation and servicing of...

Page 8: ...rious injury or death This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially...

Page 9: ...before operation E Use common sense when operating SAFETY FIRST REMEMBER The careful operator is the best operator Most accidents are caused by human error Certain precautions must be observed to pre...

Page 10: ...ng Location of such decals are indicated in this manual Do not attempt to operate this equipment under the influence of drugs or alcohol Review the safety instructions with all users annually This equ...

Page 11: ...death Never enter a mixer while in operation Operate the mixer from the operator s tractor seat only Do not exceed load capacity of the mixer See loading instructions Reduce speed when turning or tra...

Page 12: ...ver check battery charge by placing a metal object across the posts Use a volt meter or hydrometer Do not charge a frozen battery it may explode Warm battery to 60F 16C AVOID HIGH PRESSURE FLUIDS Esca...

Page 13: ...lign the decal over the specified area and carefully press the small portion with the exposed sticky backing in place Slowly peel back the remaining paper and carefully smooth the remaining portion of...

Page 14: ...ts or cracked welds and make necessary repairs Follow the maintenance safety instructions included in this manual Be sure that there are no tools lying on or in the mixer Do not use the unit until you...

Page 15: ...cross slopes Avoid sudden starts and stops Pick a smooth and as level as possible route when transporting across fields Avoid the edges of ditches or gullies and steep hillsides Be extra careful when...

Page 16: ...and livestock injury could result Do not permit children to play on or around the stored unit Make sure parked machine is on a hard level surface and engage all safety devices Wheel chocks may be nee...

Page 17: ...s intersections etc Be observant of bridge loading ratings Do not cross bridges rated lower than the gross weight at which you are operating Watch for obstructions overhead and to the side while trans...

Page 18: ...draulic lines shut off hydraulic supply and relieve all hydraulic pressure Openings in the skin and minor cuts can be infected from hydraulic fluid If injured by escaping hydraulic fluid see a doctor...

Page 19: ...e speed Do not operate tractor at speeds in excess of recommended PT0 rpm This feed mixer is equipped with a 1000 RPM driveline Match tractor PTO with the feed mixer driveline IMPORTANT To prevent dri...

Page 20: ...ng more fragile ingredients toward the end of the loading sequence as possible For best results add concentrates or other dry ingredients of small quantity as close to the middle of the loading sequen...

Page 21: ...he screen will switch to operation screen 1 During power up this screen is on after 5 seconds the screen will switch to operation screen 1 Key Pad Operation Momentary buttons To start mixing operation...

Page 22: ...M it will show Feed RPM OK When PTO speed is above the PTO RPM required to mix the screen will show MIX RPM OK Press the Mix push button The augers will start rotation based on the PTO command speed T...

Page 23: ...d is started auger 1 will turn on first When the pressure is below a control pressure set at 2500 psi for a time set at 5 seconds then auger 2 will start Motors shifts to high speed at 2000 PSI same a...

Page 24: ...t condition it may be necessary to cycle power off and back on to clear a fault status Over temp shut down fault Both page one and two will blink Over Temp Stop condition The pump outputs will shut of...

Page 25: ...When the motors are turning but the PTO PPU is not receiving this input Can be tested in Warm Up mode Pump PWM 1 and 2 Pump output is shorted or open Motor High Speed Coil for the motor displacement...

Page 26: ...lushed with a liquid detergent recommended by the lubricant supplier and refilled with oil Thereafter oil should be changed every 2000 hours or 12 months whichever comes first Fill the gear box to sig...

Page 27: ...At each lubrication make sure the slip shaft slides in and out freely failure of the shaft to slide freely will result in drive train damage Wheel Bearings 90w Gear Lube Inspect daily for leaks U Joi...

Page 28: ...ive Loads Refer To General Information About Machine Loading Mixing quality poor not thorough Batch has high concentration of light weight ingredients and rotates too fast inside tub for thorough mixi...

Page 29: ...duty chain and slats for faster feed out Simple chain and slat conveyor can be assembled for right or left hand discharge Hydraulically controlled conveyor extension for feeding on the floor or in fe...

Page 30: ...O 115 1 2 100 TYPICAL 6 8 1355 135 1505 145 21 1 2 15 1 2 46 1 2 INCLINED CONVEYOR EXTENDED INCLINED CONVEYOR RETRACTED All Dimensions Specifications are Approximate and Subject to Change Without Noti...

Page 31: ...ions Specifications are Approximate and Subject to Change Without Notice ADJUSTABLE CONVEYOR EXTENDED FLAT ADJUSTABLE CONVEYOR EXTENDED 30 ADJUATABLE CONVEYOR RETRACTED FLAT CONVEYOR EXTENDED RIGHT FL...

Page 32: ...lbs Overall Length 320 320 Transport Width depending on Conveyor Type 116 1 2 to 123 1 2 116 1 2 to 123 1 2 Overall Height 135 145 Recommended PTO Horsepower 200 220 Mixing Capacity in Cubic Feet 1 3...

Page 33: ...9 TRACTOR DRIVE SHAFT ASSEMBLY 40 SHORT DRIVE SHAFT GEARBOX TO HYDRAULIC PUMP 41 HYDRAULICS 42 45 AUGER MOTOR HYDRAULICS 46 HYDRAULIC PUMPS VALVE BLOCK 48 PLATFORM ASSEMBLY 50 INCLINE CONVEYOR ASSEMBL...

Page 34: ...17 19 25 3 40 43 32 18 24 27 3 34 3 7 35 11 39 20 10 8 16 16 1 26 34 25 15 35 31 4 22 41 28 38 9 23 37 33 14 2 23 21 42 36 12 5 30 29 13 6 13 1355 1505 HDS MIXER ASSEMBLY Page 34...

Page 35: ...JAM NUT 3 8 16 2 21 400910 HEX CROWN LOCNUT 5 8 11 5 PLTD 60 22 400912 HEX CROWN LOCNUT 3 4 10 5 PLTD 2 23 401106 HEX NUT 3 8 16 NYLOC 5 PLTD 31 24 402004 SPRING LOCK WASHER 1 4 PLTD 2 25 402008 SPRIN...

Page 36: ...22 27 37 39 21 40 24 34 19 18 20 31 35 46 3 9 31 35 20 5 53 36 10 4 20 28 7 11 51 13 50 50 15 45 30 54 12 14 12 1 47 6 42 26 32 25 41 43 28 43 2 48 44 27 23 29 33 38 16 17 1355 1505 HDS TRAILER ASSEMB...

Page 37: ...CK WASHER 5 16 MED PLTD 4 27 402008 SPRING LOCK WASHER 1 2 PLTD 8 28 402009 SPRING LOCK WASHER 9 16 MED PLTD 4 29 402010 SPRING LOCK WASHER 5 8 PLTD 2 30 402220 EXTERNAL STAR LOCK WASHER 10mm 1 31 402...

Page 38: ...E STEMCO 372 7097 2 8 372309 DUST CAP 20 000 HUB STEMCO 343 4009 2 9 400033 OUTER NUT 3 8 THICK x 2 5 8 ID 2 10 400034 INNER NUT 3 8 THICK x 2 5 8 ID 2 11 400112 RH INNER THIMBLE OUTER LUG NUT 10 4001...

Page 39: ...RING LOCK WASHER 3 4 PLTD 32 4 402412 FLAT WASHER 3 4 PLTD 32 5 405779 HHCS 3 4 10 x 2 5 PLTD 32 6 405789 HHCS 3 4 10 x 5 5 PLTD 4 7 450824 WEIGH BAR 2 1 2 21 FT CORD 2 8 450837 WEIGH BAR 2 1 2 30FT C...

Page 40: ...OKE W2500 S5 133993 1 9 338603 CV Cross Kit W2580 384316 1 10 338610 SHIELD CONE 4 RIB 104786 1 11 338611 SHIELD CONE 7 RIB 365387 1 12 338623 REINFORCING COLLAR 359474 1 13 338627 YOKE 1 3 4 20 SPL W...

Page 41: ...05 FLANGE YOKE SPICER 1480 3 2 489 1 5 2 4 338437 CROSS KIT SPICER 1480 5 188X 2 5 338589 COMPANION FLANGE 1480 35mm ID 10x8 KEY 1 6 400208 HEX NUT 1 2 13 5 PLTD 8 7 402008 SPRING LOCK WASHER 1 2 PLTD...

Page 42: ...12 27 7 1 1 23 5 10 20 28 16 22 6 37 24 11 11 30 38 8 26 29 14 8 15 9 19 18 21 31 4 13 17 32 25 2 36 6 3 35 NOTE SOME PARTS HAVE BEEN REMOVED FOR CLARITY 33 34 1355 1505 HYDRAULICS Page 42...

Page 43: ...16 JIC x 1 2 MP 1 19 368237 QUICK DISCONNECT FEMALE 1 2 NPT 1 20 368527 BALL VALVE 1 1 4 FP 1 21 368628 RUN TEE 1 1 16 MOR x 1 1 16 x 1 1 16 JIC 1 22 368648 HEX NIPPLE 1 1 4 MP x 1 1 4 MP 1 23 368675...

Page 44: ...8 9 11 3 5 15 4 18 14 16 7 17 2 23 10 22 20 19 21 18 25 25 7 13 12 7 24 24 6 1 16 2 20 19 18 1355 1505 HYDRAULICS Page 44...

Page 45: ...HOSE ASSY 3 8 x 37 11 16 FFORX 1 13 781725 HOSE ASSY 3 8 x 28 11 16 FFORX 1 14 781727 HOSE ASSY 3 8 x 90 11 16 FFOR90 x 3 4 FJ 1 15 781730 HOSE ASSY 3 4 x 20 1 1 16 FJIC90 x 1 1 16 FJIC 1 16 781731 H...

Page 46: ...DETAIL A 21 21 19 17 4 5 14 10 8 12 9 11 13 16 4 1 2 3 7 22 20 18 20 15 5 14 9 8 12 11 13 10 2 4 6 4 19 1 7 3 17 5 5 8 5 02725 5 8 6 5217 8 5 02725 5 8 6 1355 1505 MOTOR HYDRAULICS Page 46...

Page 47: ...PLTD 32 11 402014 SPRING LOCK WASHER 7 8 MED PLTD 32 12 405781 HHCS 3 4 10 x 2 1 2 5 PLTD 24 13 405806 HHCS 7 8 9 x 3 5 PLTD 32 14 407825 SHCS M12 1 75 x 45mm 12 9 16 15 781722 HOSE ASSY 3 8 x 109 11...

Page 48: ...7 17 15 14 18 16 18 1 2 19 19 21 20 9 520 7 723 7 6 8 5 10 10 9 7 7 12 12 11 11 13 11 12 12 12 12 11 11 11 11 16 16 15 14 18 18 17 17 18 18 19 3 1 2 19 19 9 520 7 723 5 7 6 21 20 5 10 10 4 8 7 7 6 4 1...

Page 49: ...STRAIGHT ADAPTER 11 16 ORFS x 9 16 MOR 8 12 368194 STRAIGHT ADAPTER 13 16 ORFS x 3 4 MORB 7 13 368417 STRAIGHT ADAPTER 1 7 16 ORFS x 1 1 16 MORB 1 14 368169 STRAIGHT ADAPTER 1 5 16 MOR x 1 1 16 JIC 1...

Page 50: ...26 16 16 3 20 22 16 8 14 8 2 23 24 9 10 1 5 16 13 10 8 16 21 19 25 16 8 16 8 8 8 8 8 11 10 9 11 16 8 7 4 15 18 8 10 12 6 17 1355 1505 PLATFORM ASSEMBLY Page 50...

Page 51: ...x 1 1 2 5 PLTD 4 12 405709 1 2 13 x 3 HEX BOLT 5 PLTD 2 13 405715 HHCS 1 2 X 5 4 14 405717 HHCS 5 Pltd 1 2 13x6 2 15 407000 CHCS 1 4 20 x 3 4 5 PLTD 4 16 407101 CHCS 1 2 13 X 1 1 4 5 PLTD 34 17 407900...

Page 52: ...1 31 1 25 10 31 31 7 33 26 32 15 14 29 28 17 31 20 34 23 21 26 3 26 33 27 9 26 12 38 4 4 35 12 6 25 13 28 25 11 31 25 4 4 36 35 39 27 34 26 3 34 26 3 12 22 24 19 28 16 31 1355 1505 INCLINE CONVEYOR AS...

Page 53: ...FP x 1 2 FP 1 20 364060 HYDRAULIC CYLINDER 26 1 4 CC 2 x 16 1 21 368020 HYDRAULIC SWIVEL 90 3 8 MP x 3 8 FP 1 22 368052 HYDRAULIC SWIVEL 7 8 MOR x 1 2 FPS 2 23 368110 STRAIGHT ADAPTER 3 8 MP x 3 8 FP...

Page 54: ...2 34 33 14 25 41 12 12 32 7 33 1 36 36 1 29 16 15 23 38 28 24 6 33 8 9 25 23 22 4 43 19 34 11 36 40 5 19 18 17 20 18 37 22 26 30 3 22 35 39 2 13 21 27 31 1305 1505 INCLINE CONVEYOR SLIDE ASSEMBLY 7601...

Page 55: ...400106 HEX NUT 5 16 18 SERRATED FLANGE 2 22 400107 HEX NUT 3 8 16 SERRATED FLANGE 46 23 400115 FLANGE HEX NUT 5 8 11 SERRATED 5 PLTD 8 24 400610 HEX JAM NUT 5 8 11 5 PLTD 2 25 401105 HEX NUT 5 16 18...

Page 56: ...10 14 3 10 3 14 16 11 22 5 18 13 23 6 7 7 11 15 4 2 17 15 2 11 1 12 24 1 4 11 16 1 1 11 16 2 2 20 19 21 21 25 9 9 8 1355 1505 FLAT CONVEYOR ASSEMBLY 660247 Page 56...

Page 57: ...NUT 3 8 16 SERRATED FLANGE 20 12 400114 HEX NUT 1 2 13 SERRATED FLANGE 4 13 401106 HEX NUT 3 8 16 NYLOC 5 PLTD 4 14 407020 CHCS 5 16 18 x 3 4 19 15 407039 CHCS 3 8 16 x 3 4 5 PLTD 8 16 407040 CHCS 3...

Page 58: ...6 20 16 36 11 11 7 28 17 16 10 9 18 33 23 19 1 29 29 1 9 18 10 33 23 19 16 18 27 6 29 27 16 29 6 30 14 35 38 16 16 32 15 14 24 21 2 5 31 25 12 22 13 3 39 34 1305 1505 FLAT CONVEYOR SLIDE ASSEMBLY 7601...

Page 59: ...SERRATED 5 PLTD 6 19 400610 HEX JAM NUT 5 8 11 5 PLTD 2 20 401105 HEX NUT 5 16 18 NYLOC 5 PLTD 6 21 402004 SPRING LOCK WASHER 1 4 PLTD 4 22 402106 EXTERNAL STAR LOCKWASHER 3 8 4 23 402510 FLAT WASHER...

Page 60: ...4 21 18 18 4 31 31 32 24 24 3 32 24 24 3 7 35 4 31 33 31 26 24 24 32 15 25 37 24 32 34 25 13 30 23 29 23 23 29 23 29 5 23 11 30 6 12 9 29 1 23 36 8 2 27 27 28 28 6 10 17 1355 1505 ADJUSTABLE INCLINE C...

Page 61: ...2 HYDRAULIC SWIVEL 7 8 MOR x 1 2 FPS 2 19 368111 STRAIGHT ADAPTER 1 2 x 1 2 FP SWIVEL 4 20 368609 TEE 1 2 FP x 1 2 FP x 1 2 FP 2 21 368642 HEX NIPPLE 1 2 x 1 2 MP 1 22 368680 STRAIGHT ADAPTOR 1 2 MP x...

Page 62: ...14 43 12 16 40 23 41 37 1 33 5 1 37 41 23 15 28 16 32 22 42 29 25 32 4 6 34 22 36 9 23 21 47 48 19 22 49 22 19 38 46 30 2 3 27 22 20 18 17 18 39 38 19 26 31 7 24 24 35 22 33 1355 1505 ADJUSTABLE INCLI...

Page 63: ...PLTD 8 24 400610 HEX JAM NUT 5 8 11 5 PLTD 2 25 401105 HEX NUT 5 16 18 NYLOC 5 PLTD 16 26 402004 SPRING LOCK WASHER 1 4 PLTD 4 27 402106 EXTERNAL STAR LOCKWASHER 3 8 4 28 402510 FLAT WASHER 5 8 SAE P...

Page 64: ...3803 35 6685 37 3803 35 6685 37 3803 223 7 03 7 3803 223 7 03 7 3803 5 9 56 3803 5 9 56 3803 25 5 3803 25 5 1 1 1 7 03 6 7 8 9 6 7 1 5 6 29 5 6 3 57 2 7 51 66 11 12 13 13 10 7 6 1 9 8 14 5 4 2 3 3 7 5...

Page 65: ...SEMBLY 1 6 362376 MANIFOLD 1355 HDS 1 7 362405 FILTER HEAD 1 1 16 O RING 1 8 362584 HEAT EXCHANGER ASSY W FAN 1 9 362832 SWITCH 120 FAN 1 10 452073 HCT DVC710 CONTROLLER 1 11 452074 CONTROL BOX ASSEMB...

Page 66: ...781728 MOTOR CASE DRAIN 781726 MOTOR 1 CASE FLUSH CD1 781722 MOTOR 2 CASE FLUSH CD2 781723 MANIFOLD TO COOLER 781741 COOLER TO RESERVOIR 781518 FILTER BYPASS 781729 1355 1505 TRAILER HYDRAULIC SCHEMAT...

Page 67: ...781742 MOTOR 2 HIGH PRESSURE 781742 TWO SPEED TS 781727 MOTOR CASE DRAIN MD 781738 CHARGE PUMP INLET 781741 FILTER INLET 781731 MS2 781724 MS1 781725 MP2 781720 MP1 781721 COOLER 781741 MANIFOLD TO R...

Page 68: ...OD 31308 4 3 344227 SEAL M 10 INPUT 40 x 90 x 8 2 4 344236 SHAFT INPUT AP2 6T 1 3 8 1 5 344271 PINION GEAR Z14 M7 R1 2 1 6 344272 CROWN GEAR Z28 M7 R1 2 1 7 344273 SHAFT OUTPUT 35mm KEYED 1 8 407831...

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