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Read and understand all instructions.  Failure to follow all instructions listed
below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

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Work Area

Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.

Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. 
Power
tools create sparks which may ignite the dust or
fumes.

Keep by-standers, children, and visitors
away while operating a power tool.
Distractions can cause you to lose control.

Electrical Safety

Double Insulated tools are equipped with a
polarized plug (one blade is wider than the
other.)  This plug will fit in a polarized outlet
only one way.  If the plug does not fit fully in
the outlet, reverse the plug.  If it still does
not fit, contact a qualified electrician to
install a polarized outlet. Do not change the
plug in any way. 
Double Insulation
eliminates the need for the three wire grounded
power cord and grounded power supply system.
Before plugging in the tool, be certain the outlet
voltage supplied is within 10% of  the voltage
marked on the nameplate. Do not use “AC only”
rated tools with a DC power supply.

Avoid body contact with grounded surfaces
such as pipes, radiators, ranges and
refrigerators
.  There is an increased risk of
electric shock if your body is grounded.  If
operating the power tool in damp locations is
unavoidable, a Ground Fault Circuit Interrupter
must be used to supply the power to your tool.
Electrician’s rubber gloves and footwear will
further enhance your personal safety.

Don't expose power tools to rain or wet
conditions
.  Water entering a power tool will
increase the risk of electric shock.

Do not abuse the cord.  Never use the cord
to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil, sharp
edges or moving parts.  Replace damaged
cords immediately. 
Damaged cords increase
the risk of electric shock.

When operating a power tool outside, use an
outdoor extension cord marked "W-A" or
"W."  
These cords are rated for outdoor use
and reduce the risk of electric shock.  Refer to
Recommended sizes of Extension Cords.

Personal Safety

Stay alert, watch what you are doing and use
common sense when operating a power
tool. Do not use tool while tired or under the
influence of drugs, alcohol, or medication. 
A
moment of inattention while operating power
tools may result in serious personal injury.

Dress properly.  Do not wear loose clothing
or jewelry.  Contain long hair.  Keep your
hair, clothing, and gloves away from moving
parts.  
Loose clothes, jewelry, or long hair can
be caught in moving parts. Keep handles dry,
clean and free from oil and grease.

Avoid accidental starting.  Be sure switch is
“OFF” before plugging in
.  Carrying tools with
your finger on the switch or plugging in tools
that have the switch “ON” invites accidents.

Remove adjusting keys or wrenches before
turning the tool “ON”
.  A wrench or a key that
is left attached to a rotating part of the tool may
result in personal injury.

Do not overreach.  Keep proper footing and
balance at all times
.  Proper footing and
balance enables better control of the tool in
unexpected situations.

Use safety equipment.  Always wear eye
protection
.  Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for
appropriate conditions.

Tool Use and Care

Use clamps or other practical way to secure
and support the workpiece to a stable
platform. 
Holding the work by hand or against
your body is unstable and may lead to loss of
control.

Do not force tool.  Use the correct tool for
your application
.  The correct tool will do the
job better and safer at the rate for which it is
designed.

Do not use tool if switch does not turn it
“ON” or “OFF”. 
Any tool that cannot be
controlled with the switch is dangerous and
must be repaired.

Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing the tool. 
Such
preventive safety measures reduce the risk of
starting the tool accidentally.

!

WARNING

General Safety Rules

Spiral Saw™ Power Tool Safety Rules

Store idle tools out of reach of children and
other untrained persons.

Tools are

dangerous in the hands of untrained users.

Maintain tools with care.  Keep cutting tools
sharp and clean. 
Properly maintained tools
with sharp cutting edges are less likely to bind
and are easier to control.

Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tools
operation.  If damaged, have the tool
serviced before using.  
Many accidents are
caused by poorly maintained tools.  Develop a
periodic maintenance schedule for your tool.

Use only accessories that are recommended
by the manufacturer for your model.

Accessories that may be suitable for one tool,
may become hazardous when used on another
tool.

Service

Tool service must be performed only by
qualified repair personnel.

Service or

maintenance performed by unqualified
personnel could result in a risk of injury. 

When servicing a tool, use only identical
replacement parts.  Follow instructions in
the Maintenance section of this manual. 
Use
of unauthorized parts or failure to follow
Maintenance Instructions may create a risk of
electric shock or injury.  Certain cleaning agents
such as gasoline, carbon tetrachloride,
ammonia, etc. may damage plastic parts.

Hold tool by insulated gripping surfaces when
performing an operation where the cutting tool
may contact hidden wiring or its own cord.
Contact with a "live" wire will make exposed metal
parts of the tool "live" and shock the operator. If
cutting into existing walls or other blind areas where
electrical wiring may exist is unavoidable, disconnect
all fuses or circuit breakers feeding this worksite.

Always make sure the work surface is free from
nails and other foreign objects. 
Cutting into a nail
can cause the bit and the tool to jump and damage
the bit.

Never hold the workpiece in one hand and the
tool in the other hand when in use.  Never place
hands near or below cutting surface. 
Clamping the
material and guiding the tool with both hands is safer. 

Never lay workpiece on top of hard surfaces, like
concrete, stone, etc... 
Protruding cutting bit may
cause tool to jump.

Always wear safety goggles and dust mask.
Use only in well ventilated area. 
Using personal
safety devices and working in safe environment
reduces risk of injury.

After changing the bits or making any
adjustments, make sure the collet nut and any
other adjustment devices are securely tightened.
Loose adjustment device can unexpectedly shift,
causing loss of control, loose rotating components
will be violently thrown.

Never start the tool when the bit is engaged in
the material. 
The bit cutting edge may grab the
material causing loss of control of the cutter.
Always hold the tool with two hands during
start-up
. The reaction torque of the motor can
cause the tool to twist.

When routing or cutting, the direction of feed
with the bit’s cutting edge into the material is
very important.  Always feed the bit into the
material in the same direction as the cutting
edge is exiting from the material (which is the
same direction as the chips are thrown). NOTE:

inside and outside cuts will require different feed
direction, refer to section on feeding the router.
Feeding the tool in the wrong direction, causes the
cutting edge of the bit to climb out of the work and
pull the tool in the direction of this feed.

Always use the tool with the depth guide
securely attached and positioned flat against
material being cut. 
The guide securely positioned
on the material improves the stability and control of
your tool.
Never use dull or damaged bits. Sharp bits must
be handled with care. 
Damaged bits can snap
during use. Dull bits require more force to push the
tool, possibly causing the bit to break.

Never touch the bit during or immediately after
the use. 
After use the bit is too hot to be touched by
bare hands.

Never lay the tool down until the motor has come
to a complete standstill. 
The spinning bit can grab
the surface and pull the tool out of your control.

Never use bits that have a cutting diameter
greater than the opening in the base.

Do not use the tool for drilling purposes. This tool
is not intended to be used with drill bits.

Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth
defects or other reproductive harm.  Some examples
of these chemicals are: 

Lead from lead-based paints. 

Crystalline silica from bricks and cement and

other masonry products.

Arsenic and chromium from chemically-treated

lumber. 

Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a
well ventilated area, and work with approved
safety equipment, such as those dust masks
that are specially designed to filter out
microscopic particles.

Summary of Contents for pro series classic

Page 1: ... s Manual Manuel de l utilisateur Manual del usuario Pro Series Classic Spiral SawTM Power Tool IMPORTANT Read Before Using IMPORTANT Lire avant usage IMPORTANTE Leer antes de usar Parlez vous français Voir page 13 Habla español Ver página 24 2002 Roto Zip Tool Corporation May be protected by one or more of the following U S Patents 5 143 490 5 323 823 5 813 805 5 902 080 6 048 260 D439 122 and D4...

Page 2: ... are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Develop a periodic maintenance schedule for your tool Use only accessories that are recommended by the manufacturer for your model Accessories that m...

Page 3: ...es per second W Watt Power kg Kilograms Weight min Minutes Time s Seconds Time Diameter Size of drill bits grinding wheels etc n0 No load speed Rotational speed at no load min Revolutions or reciprocation per minute Revolutions strokes surface speed orbits etc per minute 0 Off position Zero speed zero torque 1 2 3 Selector settings Speed torque or position settings I II III Higher number means gre...

Page 4: ...e collet DO NOT tighten the collet nut down onto an empty collet Doing so will make the collet hole smaller preventing you from inserting Zip Bits into it in the future Adjusting removing and installing the depth guide assembly RTM01 SCS01 models only Step 2 Use the depth guide to adjust the depth of the cut The depth guide assembly consists of the depth guide locking knob and bracket Loosen count...

Page 5: ...aterials EXCEPT cutting around outlet boxes in drywall steer the tool in a clockwise direction with slow steady pressure to make the cut Step 7 After completing your cut turn off the tool and carefully remove it from the material When cutting around outlet boxes in drywall use the Illustrated Instructions for Perfect Outlet Openings In Drywall section in this manual Do not attempt to use this tool...

Page 6: ... advantage of the hugging action of the rotating Zip Bit along the contours of the template Remember to use a smooth continuous motion 10 Step 5 Pull the Zip Bit out far enough to slip it over the edge of the box so it is now against the outside of the box Step 6 While keeping the Zip Bit in contact with the outside of the box move the tool counter clockwise while applying light inward and upward ...

Page 7: ...cher un outil dont l interrupteur est en position MARCHE peut mener tout droit à un accident Enlevez les clés de réglage ou de serrage avant de démarrer l outil Une clé laissée dans une pièce tournante de l outil peut provoquer des blessures Ne vous penchez pas trop en avant Maintenez un bon appui et restez en équilibre entout temps Un bonne stabilité vous permet de mieux réagir à une situation in...

Page 8: ...ours travailler en opposition c est à dire faire avancer l outil dans le matériau dans la direction du bord tranchant lorsque celui ci quitte le matériau ce qui est aussi le sens d évacuation des copeaux REMARQUE Les coupes intérieures et extérieures nécessiteront des sens de déplacement différents référez vous à la section consacrée au sens de déplacement de la toupie Si l outil est introduit dan...

Page 9: ...ez pas les Forets Zip à tige de 0 118 po dans la douille de 3 mm utilisez uniquement les Forets Zip Roto Zip Tool Corporation de 3 mm po Identifiez les différentes pièces de vos mèches Les cannelures des Forets Zip sont vives et doivent être maniées soigneusement Étape 1 Pour insérer une Foret Zip dans l outil retirez d abord la clé de serrage standard et repérez le bouton de blocage de l arbre En...

Page 10: ...ur désirée de votre coupe et resserrez le bouton en sens horaire Il est préférable de régler le guide à environ 3 mm de plus que l épaisseur du matériau Ainsi pour couper du contreplaqué de 13 mm placez l extrémité de la Foret Zip de manière à ce qu elle fasse saillie de 16 mm sous le guide de la base Remarque Les Forets Zip peuvent couper des matériaux allant jusqu à 25 mm d épais Pour déposer le...

Page 11: ...ut en exerçant une légère pression continue vers la boîte 20 Étape 1 Assurez vous que les fils électriques sont poussés vers l arrière ou le côté éloigné de la boîte de manière à ce que le Foret Zip ne coupe pas les fils lorsqu il est inséré à travers le mur sec Le Foret Zip de votre marteau constitue un excellent outil à cette fin Étape 2 Avant de fixer la plaque vous devez faire une marque à pro...

Page 12: ...endredi entre 8 et 16h30 heure normale du centre au 1 877 768 6947 sans frais aux États Unis ou au Canada ou au 608 798 6577 Intensité nominale de l outil Longueur en pieds Longueur en mètres 3 6 6 8 8 10 10 12 12 16 18 16 16 14 75 75 1 5 2 5 18 16 14 12 75 1 0 2 5 4 0 18 16 14 12 75 1 0 2 5 4 0 16 16 14 12 1 0 2 5 4 0 14 12 25 50 100 150 15 30 60 120 Calibre A W G Calibre en mm2 AVERTISSEMENT For...

Page 13: ...ntenga un apoyo de los pies y un equilibrio adecuados en todo momento El apoyo de los pies y el equilibrio adecuados permiten un mejor control de la herramienta en situaciones inesperadas Utilice equipo de seguridad Use siempre protección de los ojos Se debe utilizar una máscara antipolvo zapatos de seguridad antideslizantes casco o protección de los oídos según lo requieran las condiciones Utiliz...

Page 14: ...ocidad aumenta desde la apagado graduación de 0 Flecha Acción en la dirección de la flecha Corriente alterna Tipo o una característica de corriente Corriente continua Tipo o una característica de corriente Corriente alterna o continua Tipo o una característica de corriente Construcción de clase II Designa las herramientas de construcción con aislamiento doble Terminal de toma de tierra Terminal de...

Page 15: ...UERCA DEL PORTAHERRAMIENTA PORTAHERRAMIENTA SISTEMA SEPARADO PRECAUCION ADVERTENCIA 28 Instrucciones de funcionamiento Desconecte el enchufe de la fuente de energía antes de realizar cualquier ensamblaje o ajuste o cambiar accesorios Estas medidas de seguridad preventivas reducen el riesgo de arrancar la herramienta accidentalmente Interruptor corredizo ON OFF de encendido y apagado Esta herramien...

Page 16: ...endrá Tanto una presión excesiva como un corte rápido generan un calor excesivo y pueden acortar la duración de la broca NOTA Al cortar en una superficie vertical evite terminar el corte en la parte inferior del agujero Si es posible empiece y termine el corte en la parte superior para que la pieza de desecho no caiga sobre la broca Zip que gira Apague la herramienta y retírela del material 30 31 ...

Page 17: ...el resultado será un corte de abertura dañado Recuerde usar un movimiento suave y continuo Paso 5 Saque la broca Zip sólo lo suficiente para deslizarla sobre el borde de la caja de modo que ahora la broca Zip se encuentre contra la parte exterior de la caja No es necesario que tire de la broca Zip hasta sacarla completamente de la pared de tipo seco Al llegar a este punto debe convertirse en artis...

Page 18: ...vitar accidentes desconecte siempre la herra mienta de la fuente de energía antes de la limpieza o de la realización de cualquier mantenimiento La herramienta se puede limpiar más eficazmente con aire comprimido seco Use gafas de seguridad siempre que limpie herramientas con aire comprimido Las aberturas de ventilación y las palancas de interruptor deben mantenerse limpias y libres de materias ext...

Page 19: ...is defective and has not been misused carelessly handled or defaced by repairs made or attempted by others This warranty does not apply to accessories This warranty gives you specific legal rights and you may also have other rights which vary from state to state This warranty applies only to Roto Zip Tool Corporation tools sold within the United States of America Canada and the Commonwealth of Pue...

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