Roto Safe, Installation, Maintenance And Operation Instructions

Page 1: ...Window and Door Technology Roto Safe cable junction Matching hardware technology everything about doors Installation maintenance and operation instructions for timber PVC and aluminium profiles ...

Page 2: ...ürtechnologie GmbH Wilhelm Frank Platz 1 70771 Leinfelden Echterdingen Germany Phone 49 711 7598 0 Fax 49 711 7598 253 info roto frank com www roto frank com Contact 2 05 2020 IMO_502_EN_v2 Roto Safe Cable junctions Subject to change ...

Page 3: ...ty 12 2 1 Presentation and structure of warning instructions 12 2 2 Security levels of warning instructions 12 2 3 Basic safety information 12 2 3 1 Installation 13 2 3 2 Use 13 2 3 3 Ambient conditions 14 2 3 4 Stipulated use 15 2 3 4 1 Misuse 15 2 4 Operation 15 3 Information on the product 17 3 1 Overview 17 3 2 Technical data 18 3 3 Bush and connector 19 3 4 Overview of variants 20 4 Installat...

Page 4: ...2 Cleaning 37 7 3 Performance test 37 7 4 Repair 39 8 Dismantling 40 8 1 Dismantling 40 9 Transport 41 9 1 Transporting elements and hardware 41 9 2 Storing the hardware 42 9 3 Transport inspection 42 10 Disposal 43 10 1 Disposing of packaging 43 10 2 Disposing of hardware 43 10 3 Electronic waste 43 11 Accessories 44 11 1 Cable 44 11 2 Retaining bracket 44 11 3 Cover plate 45 11 4 Eneo power supp...

Page 5: ...12 Additional information 48 12 1 Declaration of Conformity 48 Table of contents Subject to change Roto Safe Cable junctions IMO_502_EN_v2 05 2020 5 ...

Page 6: ...nstructions Roto Safe catalogue CTL_86 Roto Safe Eneo connection diagrams IMO_310 Roto Safe Eneo C CC CF installation instructions IMO_438 Brief instructions Roto Safe Eneo A AF and Eneo C CC CF SUG_11 Power supply unit specifications SUG_3 Instructions and information relating to the individual hardware The applicable regulations directives and national laws Storing the instructions These instruc...

Page 7: ...p 1 Numbered step a Numbered second level step Requirement 1 4 Pictographs Symbol Meaning Timber PVC and aluminium Material number Packaging unit Additional information 1 5 Abbreviations Abbreviation Meaning A Amperes W Width C Celsius approx approximately CTL Catalogue etc et cetera H Height IMO Installation instructions kg Kilograms m Metres Mat no Material number max Maximum mm Millimetres mm2 ...

Page 8: ...rget group includes all companies and individuals that purchase hardware from hardware manufacturers for resale without modifying or further processing the hardware Door manufacturers The door manufacturers target group includes all companies and individuals that purchase hardware from hardware manufacturers or hardware dealers and further process the hardware by integrating it in doors Building e...

Page 9: ...ments and information can be passed on as a printed document on a data storage device or via the Internet Responsibility of hardware dealers Hardware dealers must pass the following documents on to the door manufacturer Catalogue Installation maintenance and operation instructions Responsibility of the door manufacturer The door manufacturer must pass the following document on to building element ...

Page 10: ...urer on account of damage resulting from misuse or failure to comply with the obligation to give instructions on the part of hardware dealers window door and balcony door manufacturers and building element dealers or the builder are passed on accordingly The obligations agreed in the delivery contract the general terms and condi tions the hardware manufacturer s terms and conditions of delivery an...

Page 11: ...nation prevents components working properly u Remove deposits and contamination caused by construction materials e g plaster gypsum u Keep components free of deposits and contaminants ATTENTION Permanently damp room air may cause property damage Damp room air can lead to mould growth and corrosion caused by condensation u Provide adequate ventilation for components particularly during the construc...

Page 12: ...ications u Measures to take to avert the danger 2 2 Security levels of warning instructions The warning instructions that relate to handling are identified differently according to the severity of the associated danger The signal words and the associated warning symbols used are clarified below DANGER Immediate risk of death or serious injuries u Observe these warning instructions to avoid persona...

Page 13: ... extended periods leads to physical injury in the long term u When carrying and lifting by hand comply with a maximum weight of 25 kg for men and 10 kg for women u Carry and lift even small loads with an ergonomically correct posture 2 3 2 Use Falls from open windows and balcony doors present an immediate risk of death and pose the risk of serious injuries Opened sashes of windows and balcony door...

Page 14: ...f injury and property damage Windows and balcony doors including the hardware require expert mainte nance care cleaning maintenance and inspection in order to guarantee their proper condition and safe use u Keep the hardware free of deposits and contaminants u Carry out care and cleaning tasks as specified in these instructions u Always have regular maintenance adjustment and repair work carried o...

Page 15: ...able national laws and directives 2 3 4 1 Misuse Any use and processing of the products that goes beyond or differs from the stipulated use is considered misuse and can lead to hazardous situations WARNING Misuse may pose a risk of death Misuse and incorrect installation of hardware can lead to serious injuries u Only use hardware combinations that have been approved by the hardware manufacturer u...

Page 16: ...act of wind may lead to minor injuries and property damage Avoid exposing the open sash to wind Close and lock the window and balcony door sash in windy or draughty conditions Introducing obstacles into the opening between sash and frame may result in minor injuries and property damage Avoid introducing obstacles into the opening between sash and frame Pressing the sash against the edge of an open...

Page 17: ...rties 6 pin detachable plug connection Can be used with timber PVC and aluminium profiles Moulded on cable Built in power supply unit Connector side with 3 m cable for connection to 230 V Plug Play Clamp strip for external access control systems Voltage check by means of visible LED Can be connected directly to 230 V power supply Earthed cover No ventilation slot required for timber The join betwe...

Page 18: ...oin between the leaf and frame has IP67 protection Bush side with spiral for lengthways instal lation Pre assembled cable with connectors for joining the cable junction the Eneo multipoint locking system and the access control system length of 0 3 m and 3 m Including cover plate 820255 Scope of delivery 1x cable junction 1x set of screws 1x cover plate 3 2 Technical data Technical data for power s...

Page 19: ...chematic diagram of bush Cable LIF9Y11Y 6 x 0 34 mm2 Schematic diagram of connector Cable LIF9Y11Y 6 x 0 34 mm2 Information on the product Bush and connector Subject to change Roto Safe Cable junctions IMO_502_EN_v2 05 2020 19 ...

Page 20: ...ance 12 16 mm Mat no 820187 Mat no 820255 Installation situation 1 3 2 1 Frame component 2 Leaf component 3 Cover plate from page 45 Information on the product Overview of variants 20 05 2020 IMO_502_EN_v2 Roto Safe Cable junctions Subject to change ...

Page 21: ... no 820194 Installation situation 1 4 2 3 1 Frame component 2 Leaf component 3 Retaining bracket from page 44 4 Cover plate from page 45 Information on the product Overview of variants Subject to change Roto Safe Cable junctions IMO_502_EN_v2 05 2020 21 ...

Page 22: ...arance 12 16 mm Mat no 817028 Mat no 820255 Installation situation 1 2 1 Frame component 2 Leaf component Information on the product Overview of variants 22 05 2020 IMO_502_EN_v2 Roto Safe Cable junctions Subject to change ...

Page 23: ...t no 817028 Mat no 820194 Installation situation 2 3 1 1 Frame component 2 Leaf component 3 Retaining bracket from page 44 Information on the product Overview of variants Subject to change Roto Safe Cable junctions IMO_502_EN_v2 05 2020 23 ...

Page 24: ...on location door frame or door rebate Prevent torsion twisting of the cable along the entire length of the cable specifically in the metal spring Drill holes for routing the cable Ø 16 Deburr the drill holes and remove swarf In addition to the generally applicable rules of good engineering practice the following technical regulations must be complied with in particular VDS 2311 VDE 0100 4 2 Dimens...

Page 25: ...400 24 41 6 3 180 376 19 4 100 2 10 Ø5 206 2 Sash components Sash side without casing lengthways installation 3 10 62 110 126 Ø 4 9 Ø 3 2 16 11 8 Installation Dimensions Subject to change Roto Safe Cable junctions IMO_502_EN_v2 05 2020 25 ...

Page 26: ...e from burr and swarf INFO Only tighten screws by hand Recommendation predrill screw holes Frame component without power supply unit leaf component without casing 238 12 5 35 10 5 5 1 1 Routing depth 30 mm Installation Drilling and routing dimensions 26 05 2020 IMO_502_EN_v2 Roto Safe Cable junctions Subject to change ...

Page 27: ...h 60 mm 2 Routing depth 1 mm Frame component with power supply unit leaf component without casing 291 350 400 24 2 1 376 35 10 5 5 3 1 Routing depth 42 mm 2 Routing depth 3 mm 3 Routing depth 30 mm Installation Drilling and routing dimensions Subject to change Roto Safe Cable junctions IMO_502_EN_v2 05 2020 27 ...

Page 28: ...e routing and drilling work from page 26 INFO Only tighten screws by hand Predrilling the screw holes is recom mended 2 Route the cable 1 through the leaf or frame Lay a cable loop ensuring that there is enough spare cable INFO Do not crush or damage the cable when installing the frame 3 Secure the mounting casing with screws 2 Installation Installation 28 05 2020 IMO_502_EN_v2 Roto Safe Cable jun...

Page 29: ...Leaf side 2 1 1 2 Frame side 1 2 Installation Installation Subject to change Roto Safe Cable junctions IMO_502_EN_v2 05 2020 29 ...

Page 30: ...ATTENTION A short circuit may cause property damage Chips in the connector or bush may cause a short circuit u Keep the bush and connector clean INFO Note the anti twist protection of the plug connection Installation Installation 30 05 2020 IMO_502_EN_v2 Roto Safe Cable junctions Subject to change ...

Page 31: ...er supply unit mat no 817028 to the 230 V power supply DANGER Risk of death caused by electric shock Current can lead to fatal injuries u Take extra care when handling live components u Only an electrician may connect the power supply unit to the mains voltage u Observe and comply with the respective national regulations in Germany VDE 0100 and others Installation Installation Subject to change Ro...

Page 32: ... we are obligated to bear liability in accordance with legal provisions in cases of wilful intent Other connection diagrams IMO_310 INFO Installation and maintenance work may only be carried out by a company specialising in electrical systems There is a risk of death when using a mains voltage of 230 V or 115 V Only carry out work when the power supply is disconnected INFO For a cable junction wit...

Page 33: ...side Frame side plug in cable junction black black red red 24 V 24 V GND GND INFO The 24 V side must not be wired 230 V AC Cable 3 m potential free contact potential free contact Signal e g 12 V Inside The Unlock door push button can be used as an option Phone Code cable assignment between JST connector and Black Box white 24 V brown GND green control OPEN Connector cable assignment white IN1 inpu...

Page 34: ...Potential free contact Potential free contact Signal e g 12 V Inside Unlock door push button optional for Eneo CC Phone Code cable assignment between JST connector and Black Box White 24 V Brown GND Green control OPEN Connector cable assignment White IN1 input 1 OPEN Brown 24 V Green GND Yellow IN2 input 2 Grey K1a pot free contact Pink K1b pot free contact Switch Day night Inside can be used as a...

Page 35: ...ion Check the plug connections Check the power supply LED must be lit Check the power supply unit Must be carried out by a specialist company 6 2 Performance test 1 Check the power supply at the power supply unit LED is lit up green when there is voltage 2 When the door is installed test the electrical multipoint locking system and any access control systems that are fitted Operation Subject to ch...

Page 36: ...y INFO The manufacturer must draw the attention of builders and end consumers to these maintenance instruc tions Roto Frank Fenster und Türtechnologie GmbH recommends the manufacturer conclude a maintenance agreement with their end users No legal claims can be derived from the following recommendations their application is to be based on the specific individual case Responsibility Maintenance inte...

Page 37: ...c acid ammonia amine compounds ammonia compounds aldehyde carbolic acid chlorine tannic acid around the element u Do not use any acetic acid crosslinking or acid crosslinking sealing compounds or those with the aforementioned constituents as both direct contact with the sealing compound and its fumes can corrode the surface of the components Cleaning the hardware u Clean deposits and contaminants ...

Page 38: ...s must be in the locking position u It must be possible to remove the key Have malfunctions remedied by a specialist company When the door is closed Locking process Close the door u The latch must run into the frame component and keep the door closed Opening using the door lever handle With the door closed push the door lever handle all the way down u The latch must retract fully so that the door ...

Page 39: ...y necessary if components have become damaged after wear or as a result of external circumstances The hardware must be secured reliably in order to ensure that the element works properly and is safe to use The following tasks must only be performed by a specialist company All adjustment work on the hardware Replacing hardware or hardware components Installing and removing windows doors or balcony ...

Page 40: ...e load is 25 kg for men and 10 kg for women INFO Unless otherwise stated dismantling is performed in reverse order to installation 8 1 Dismantling 1 Stop the power supply Pull out the connector 2 Undo and remove the screw 3 Undo the plug connection with a hex key or suitable screwdriver ATTENTION A faulty spring may cause property damage Undoing the plug connection in an uncontrolled manner may da...

Page 41: ...ysical strain may cause injury and damage to health Carrying and lifting heavy loads for extended periods leads to physical injury in the long term u When carrying or lifting loads maintain an ergonomically correct posture The maximum permissible load is 25 kg for men and 10 kg for women Hardware is supplied to the specialist company as complete sets The components are packaged accordingly for eac...

Page 42: ...ng the hardware Store all hardware components as follows until they are installed Dry and protected On a level surface Protected against sunlight 9 3 Transport inspection Immediately check the delivery for completeness and transport damage on receipt ATTENTION Strong vibration may cause property damage Strong vibration can permanently damage the magnet and contact element u Avoid vibration during ...

Page 43: ...s produced in accordance with current environmental protection standards The materials can be recycled separately Follow the basic instructions below for the proper disposal of hardware u Observe the information and specifications for disposal contained in the other applicable documents u Separate hardware components from windows doors or balcony doors u Do not dispose of hardware in household was...

Page 44: ...ith connectors for joining the cable junction the Eneo multi point locking system and the access control system Length 0 3 m and 3 m 1 piece 633292 11 2 Retaining bracket Retaining bracket for cable junction Can be used with cable extensions as clamping protection Dimensions W x H 45 x 15 mm Recommended for doors with multiple rebates Improves the cable routing 1 piece 775949 Accessories 44 05 202...

Page 45: ... retaining bracket Stainless steel F24 length 190 mm 1 piece 809632 Cover plate for PVC and aluminium for cable junction 820187 Fixing the cable junction on the frame with mount for retaining bracket Stainless steel U6x24 length 190 mm 1 piece 817121 Accessories Cover plate Subject to change Roto Safe Cable junctions IMO_502_EN_v2 05 2020 45 ...

Page 46: ... frame Stainless steel F3x16 length 126 mm 1 piece 619588 Cover plate for PVC and aluminium for cable junction 820187 Fixing the cable junction on the frame Stainless steel F3x16 length 126 mm 1 piece 619589 Accessories Cover plate 46 05 2020 IMO_502_EN_v2 Roto Safe Cable junctions Subject to change ...

Page 47: ...power supply unit 24 V 2 5 A HDR 60 24 1 piece 796383 11 5 Eneo connector set Eneo connector Eneo connector 3 pin 2 pieces green and black 1 piece 494801 Accessories Eneo power supply unit Subject to change Roto Safe Cable junctions IMO_502_EN_v2 05 2020 47 ...

Page 48: ...12 Additional information 12 1 Declaration of Conformity Additional information 48 05 2020 IMO_502_EN_v2 Roto Safe Cable junctions Subject to change ...

Page 49: ...Additional information Declaration of Conformity Subject to change Roto Safe Cable junctions IMO_502_EN_v2 05 2020 49 ...

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