background image

71

Consult job specific EH transmittal package that was supplied with actuator.

See table below:

12

Weights and Measures

0000  0000   00  

0

0000  0001   01  

1

0000  0010   02  

2

0000  0011   03  

3

0000  0100   04  

4

0000  0101   05  

5

0000  0110   06  

6

0000  0111   07  

7

0000  1000   08  

8

0000  1001   09  

9

0000  1010   0A   10
0000  1011   0B   11
0000  1100   0C   12
0000  1101   0D   13
0000  1110   0E   14
0000  1111   0F   15
0001  0000   10   16
0001  0001   11   17
0001  0010   12   18
0001  0011   13   19
0001  0100   14   20
0001  0101   15   21
0001  0110   16   22
0001  0111   17   23
0001  1000   18   24
0001  1001   19   25
0001  1010   1A   26
0001  1011   1B   27
0001  1100   1C   28
0001  1101   1D   29
0001  1110   1E   30
0001  1111   1F   31

0010  0000   20   32
0010  0001   21   33
0010  0010   22   34
0010  0011   23   35
0010  0100   24   36
0010  0101   25   37
0010  0110   26   38
0010  0111   27   39
0010  1000   28   40
0010  1001   29   41
0010  1010   2A   42
0010  1011   2B   43
0010  1100   2C   44
0010  1101   2D   45
0010  1110   2E   46
0010  1111   2F   47
0011  0000   30   48
0011  0001   31   49
0011  0010   32   50
0011  0011   33   51
0011  0100   34   52
0011  0101   35   53
0011  0110   36   54
0011  0111   37   55
0011  1000   38   56
0011  1001   39   57
0011  1010   3A   58
0011  1011   3B   59
0011  1100   3C   60
0011  1101   3D   61
0011  1110   3E   62
0011  1111   3F   63

0100  0000   40   64
0100  0001   41   65
0100  0010   42   66
0100  0011   43   67
0100  0100   44   68
0100  0101   45   69
0100  0110   46   70
0100  0111   47   71
0100  1000   48   72
0100  1001   49   73
0100  1010   4A   74
0100  1011   4B   75
0100  1100   4C   76
0100  1101   4D   77
0100  1110   4E   78
0100  1111   4F   79
0101  0000   50   80
0101  0001   51   81
0101  0010   52   82
0101  0011   53   83
0101  0100   54   84
0101  0101   55   85
0101  0110   56   86
0101  0111   57   87
0101  1000   58   88
0101  1001   59   89
0101  1010   5A   90
0101  1011   5B   91
0101  1100   5C   92
0101  1101   5D   93
0101  1110   5E   94
0101  1111   5F   95

0110  0000   60   96
0110  0001 

61   97

0110  0010 

62   98

0110  0011   63   99
0110  0100   64   100
0110  0101   65   101
0110  0110   66   102
0110  0111   67   103
0110  1000   68   104
0110  1001   69   105
0110  1010   6A   106
0110  1011   6B   107
0110  1100   6C   108
0110  1101   6D   109
0110  1110   6E   110
0110  1111   6F   111
0111  0000   70   112
0111  0001   71   113
0111  0010   72   114
0111  0011   73   115
0111  0100   74   116
0111  0101   75   117
0111  0110   76   118
0111  0111   77   119
0111  1000   78   120
0111  1001   79   121
0111  1010   7A   122
0111  1011   7B   123
0111  1100   7C   124
0111  1101   7D   125
0111  1110   7E   126
0111  1111   7F   127

1000  0000   80   128
1000  0001   81   129
1000  0010   82   130
1000  0011   83   131
1000  0100   84   132
1000  0101   85   133
1000  0110   86   134
1000  0111   87   135
1000  1000   88   136
1000  1001   89   137
1000  1010   8A   138
1000  1011   8B   139
1000  1100   8C   140
1000  1101   8D   141
1000  1110   8E   142
1000  1111   8F   143
1001  0000   90   144
1001  0001   91   145
1001  0010   92   146
1001  0011   93   147
1001  0100   94   148
1001  0101   95   149
1001  0110   96   150
1001  0111   97   151
1001  1000   98   152
1001  1001   99   153
1001  1010   9A   154
1001  1011   9B   155
1001  1100   9C   156
1001  1101   9D   157
1001  1110   9E   158
1001  1111   9F   159

1010  0000   A0   160
1010  0001   A1   161
1010  0010   A2   162
1010  0011   A3   163
1010  0100   A4   164
1010  0101   A5   165
1010  0110   A6   166
1010  0111   A7   167
1010  1000   A8   168
1010  1001   A9   169
1010  1010   AA   170
1010  1011   AB   171
1010  1100   AC   172
1010  1101   AD   173
1010  1110   AE   174
1010  1111   AF   175
1011  0000   B0   176
1011  0001   B1   177
1011  0010   B2   178
1011  0011   B3   179
1011  0100   B4   180
1011  0101   B5   181
1011  0110   B6   182
1011  0111   B7   183
1011  1000   B8   184
1011  1001   B9   185
1011  1010   BA   186
1011  1011   BB   187
1011  1100   BC   188
1011  1101   BD   189
1011  1110   BE   190
1011  1111   BF   191

1100  0000   C0   192
1100  0001   C1   193
1100  0010   C2   194
1100  0011   C3   195
1100  0100   C4   196
1100  0101   C5   197
1100  0110   C6   198
1100  0111   C7   199
1100  1000   C8   200
1100  1001   C9   201
1100  1010   CA   202
1100  1011   CB   203
1100  1100   CC   204
1100  1101   CD   205
1100  1110   CE   206
1100  1111   CF   207
1101  0000   D0   208
1101  0001   D1   209
1101  0010   D2   210
1101  0011   D3   211
1101  0100   D4   212
1101  0101   D5   213
1101  0110   D6   214
1101  0111   D7   215
1101  1000   D8   216
1101  1001   D9   217
1101  1010   DA   218
1101  1011   DB   219
1101  1100   DC   220
1101  1101   DD   221
1101 1110  DE  222
1101  1111   DF   223

1110  0000   E0   224
1110  0001   E1   225
1110  0010   E2   226
1110  0011   E3   227
1110  0100   E4   228
1110  0101   E5   229
1110  0110   E6   230
1110  0111   E7   231
1110  1000   E8   232
1110  1001   E9   233
1110  1010   EA   234
1110  1011   EB   235
1110  1100   EC   236
1110  1101   ED   237
1110  1110   EE   238
1110  1111   EF   239
1111  0000   F0   240
1111  0001   F1   241
1111  0010   F2   242
1111  0011   F3   243
1111  0100   F4   244
1111  0101   F5   245
1111  0110   F6   246
1111  0111   F7   247
1111  1000   F8   248
1111  1001   F9   249
1111  1010   FA   250
1111  1011   FB   251
1111  1100   FC   252
1111  1101   FD   253
1111  1110   FE   254
1111  1111   FF   255

  BINARY 

HEX  DEC

  BINARY 

HEX  DEC

  BINARY 

HEX  DEC

  BINARY 

HEX  DEC

  BINARY 

HEX  DEC

  BINARY 

HEX  DEC

  BINARY 

HEX  DEC

  BINARY 

HEX  DEC

12.1

Binary, Hexadecimal and

Decimal Conversion Table

Summary of Contents for EH Pro Series

Page 1: ...on and Maintenance Instructions This manual contains important safety information Please ensure it is thoroughly read and understood before installing operating or maintaining the equipment PUB021 034...

Page 2: ...th Setting Tool Pro via Insight II It is essential that all the actuator settings are checked for compatibility with the valve process and control system requirements before the actuator is put into s...

Page 3: ...ing of internal hydraulic pressure levels position limits and all other control and indication functions can be made safely quickly and conveniently even in hazardous locations Standard diagnostics in...

Page 4: ...nit HPU Torque requirements up to 600 000 Nm 5 3 million lbf in and thrusts up to 5 500 000 N 1 2 million lbs can be accommodated All electronics are protected in a watertight or explosion proof enclo...

Page 5: ...erride Pump Hydraulic Reservoir Oil Drain Plug Pump Motor Actuator Center Body Hydraulic Cylinder Manual Override Lever Manifold 1 2 NPT Cable Entries Accumulator If applicable Terminal Compartment Sp...

Page 6: ...ics Configuration 18 7 10 Partial Stroke Test 18 7 11 Full Stroke Test 19 7 12 Crossroad Cr 19 7 13 Actuator Display Setting Checking Mode 19 7 14 Returning to Valve Position Display 20 8 Commissionin...

Page 7: ...ation in hazardous areas then the actuator may be installed in Zone 1 and Zone 2 classified hazardous area locations only It should not be installed in hazardous area locations with an ignition temper...

Page 8: ...ic fluid must be disposed of safely see environmental section Note the PRODUCT SAFETY DATA SHEETS covering the type of hydraulic oil supplied by Rotork Fluid Systems for use within the supplied power...

Page 9: ...ady to connect incoming cables If the actuator is to be installed but not immediately cabled it is recommended that any plastic cable entry transit plugs be replaced with a suitable metal plug The dou...

Page 10: ...upper knob clockwise 3 2 Display Local Indication Fig 3 2 The Actuator Display The display consists of 1 Position Display This is the main 7 segment position display with icons 2 Text Display This is...

Page 11: ...has reached the set closed limit position Open Limit Actuator has reached the set open limit position Moving Open Actuator is traveling in the open direction Moving Closed Actuator is traveling in the...

Page 12: ...e minimum set demand signal In a 4 20 mA system the demand signal has dropped below 2 mA or it goes above 22mA PS UNABLE TO RUN The actuator may not be at the correct limit to start the test or a new...

Page 13: ...be set via controller configuration Refer to Section 8 3 8 1 Open Switch Adjustment Move the valve actuator to the fully open position Locate the proper switch cam Push the cam down and rotate anti c...

Page 14: ...is is due to the nature of fixed displacement pumps Optional manual operation may have been specified for your EH actuator For all EH actuators optional manual operation is provided with a hydraulic h...

Page 15: ...the actuator has been bolted to the valve flange or adaptor and keys inserted the position of the stop bolts should be checked to ensure full opening and closing of the valve If the preset end positio...

Page 16: ...must not be used alone as the protective Earth Connection 6 2 Removing Terminal Cover Using a 6mm hexagon key loosen the four captive screws evenly Do not attempt to lever off the cover with a screwd...

Page 17: ...ion and lightly greased before re fitting cover WARNING Ensure the oil fill plug is always tight before stroking the actuator in either direction 6 Cable Connections continued Heading ATTENTION RED PL...

Page 18: ...sure values and limit positions 2 Configuration Settings Settings covering the control indication and optional equipment functions All EH actuator functions are configured before despatch to Rotork Fl...

Page 19: ...Name Instruction 1 m Key Display next function down 2 k Key Display next function across 3 Key Decrease change displayed function s value or option setting 4 Key Increase change displayed function s...

Page 20: ...on setting 9 Infrared transmitter window 10 Key Non functional on EH actuators 11 Key Non functional on EH actuators Pressing these two arrow keys together exits setting mode and returns the actuator...

Page 21: ...ransmitter window 10 Key Non functional on EH actuators 11 Key Non functional on EH actuators Pressing these two arrow keys together exits setting mode and returns the actuator display to the pressure...

Page 22: ...tured from the following materials Polycarbonate ABS blend Polycarbonate Silicon Rubber If the Rotork Setting Tool Pro and Rotork Bluetooth Setting Tool Pro are likely to come into contact with aggres...

Page 23: ...rd displayed press the enter key PRESS THE KEY Two setting bars will appear and will remain visible on every function display screen In addition Password Correct will be displayed for 3 seconds Defaul...

Page 24: ...ooth Setting Tool Pro To enable communication with Insight II the actuators Bluetooth interface must be enabled The default setting for the Bluetooth interface is OF disabling Bluetooth OF Off Default...

Page 25: ...of the screen Depending on the actuator function displayed its setting may be an option or a value Text relating to the function and setting values will be displayed in the lower display 7 11 Full Str...

Page 26: ...ION Function e g OP Open Pressure TOP RIGHT PORTION Function Setting e g Value 90 LOWER DISPLAY Function Open Pressure Setting Value 90 7 14 Returning to Valve Position Display There are five ways of...

Page 27: ...Settings With the actuator mounted on the valve the power supply on and Local or Stop control selected point the setting tool at the actuator indicator window from a distance of no more than 0 75m By...

Page 28: ...Close Action k Open Action m m CP k cP k OP k oP Close Pressure Limit k Close Pressure Mid k Open Pressure Limit k Open Pressure Mid m m LC k LO Set Close Limit k Set Open Limit m m 50 Position Displ...

Page 29: ...needs to be changed as it cannot be done through software alone The actuator can be configured to either close on Pressure hydraulic or spring for seating valves or Limit for non seating valves 50 m...

Page 30: ...ndicating that it has been set Open Action C3 Open Action Stop on Limit Torque This setting allows the maximum cut off pressure in a normally open actuator while travelling from the closed electrical...

Page 31: ...SS THE KEY The displayed option will flash stored indicating that it has been set Open Pressure at Limit OP Open Pressure at Limit 90 Torque This setting allows the maximum cut off pressure in a norma...

Page 32: ...e the valve and process conditions are within the specified operational limits before increasing the pressure value Open Pressure at Mid oP Open Pressure at Mid 0 Torque To set the closed and open ele...

Page 33: ...displayed option will flash stored indicating that it has been set Set Close Limit Move to Close Torque Set Open Limit LO Move the actuator to the open position by using the local controls 50 m 50 m...

Page 34: ...SP Partial Stroke Set up ESD Partial Stroke m FI Analogue Input Type FL Set Demand Closed FH Set Demand Open Co CPT Output Type Sc Set CPT Closed SO OP Set CPT Open FF Analogue Fail Action Analogue C...

Page 35: ...g 9 1 If you have chosen to enter Configuration Settings in the setting mode the display will be as Fig 9 2 Refer to Section 7 Fig 9 1 Fig 9 2 PRESS THE k KEY 9 1 Accessing the Configuration Settings...

Page 36: ...The r contact form can be set normally open nO or normally closed nC Unless specified with order the default setting for indication contact is the following r1 CL Closed Limit nO 9 2 This screen will...

Page 37: ...specified and fitted if any There are five options available to configure the remote control source rE Digital Default Select this option for hard wired pushbutton relay contact control AI Analogue Se...

Page 38: ...ating that it has been set Low Power Mode LP Low Power Mode Off There are two options available gr Green Default Select this option for the LED to be green at the closed limit and red at the open limi...

Page 39: ...uator has been commissioned on site Using Insight II it can then be compared against subsequent tests carried out at a later date The actuator needs to be positioned at a limit to perform this test SF...

Page 40: ...ue When the desired value is on the display PRESS THE m KEY The displayed value will flash indicating that it has been set PH Position Hysteresis Position Hysteresis 0 5 This feature will vent the int...

Page 41: ...gnal applied to the actuator will override any existing or applied local or remote control signal Press the or key to select the required ESD action E De Energise Default This option will de energise...

Page 42: ...D OF No Reset Default Select this option if the actuator does not need to be reset after a ESD event or loss of mains power Ed After ESD Select this option if the actuator must be manually reset after...

Page 43: ...is inactive These settings will work in conjunction with the ESD Manual Reset rE option To change the action to be carried out press the or key until the required setting is displayed PRESS THE KEY Th...

Page 44: ...o Ys PRESS THE KEY P Stroke Setup Yes This function performs a partial stroke of the actuator and records the position and internal hydraulic pressure against time in both the open and closed directio...

Page 45: ...CPT current position transmitter Analogue IP Type Current Analogue Input Type Analogue Control 1 FI 9 6 Apply the analogue Close demand current or voltage signal corresponding to the Close position to...

Page 46: ...ype Position Set CPT Output Co To calibrate the CPT output for the closed limit position connect a current measuring device to the CPT terminals Press the or keys until the required output is shown on...

Page 47: ...p starts Some understanding of the operational design parameters is required to optimally set Deadband and Hysteresis If the actuator was at the closed limit and a demand position input of 50 was rece...

Page 48: ...SS THE KEY The displayed option will flash stored indicating that it has been set Analogue IP Close Hyst 0 5 Hysteresis Closing HC The opening hysteresis value is displayed as a of full stroke The def...

Page 49: ...fault for timer direction is CL timer operation will start in closing and stop in opening pulsing operation around the close position If pulsing operation is required to stop in closing and start in o...

Page 50: ...icating that it has been set Using the or key select the actuator stop period in the range 100 mS to 99 seconds JF set to 25 gives an Interrupter Timer off pulse length of 2500 mS or 25 seconds depend...

Page 51: ...ke this into account Example The interrupter timer may be overridden when the actuator is under software ESD signal command This will mean the actuator will run to limit without stop start action unde...

Page 52: ...nd should be investigated A full functional test should be carried out to ensure any underlying fault does not affect the actuator performance If the fault persists then contact Rotork Displayed text...

Page 53: ...re version number that is installed on the actuator Firmware Version vxxx xxxx Firmware Version Un This option displays the current firmware version number that is installed on Channel 1 of the networ...

Page 54: ...ayed option will flash stored indicating that it has been set Press the k key to display Pb Baud Rate The actuator Pakscan Field Control Unit baud rate must be set to the loop baud rate For a Pakscan...

Page 55: ...igital signal inputs they are simply designated as AUX 4 to AUX 1 Rules 1 Function bit set to 0 Any function bit set to 0 indicates that the particular aux input is to be treated as a digital signal f...

Page 56: ...ds will be maintained Aux I P 4 3 2 1 Function 0 0 1 1 3 Invert 0 0 1 1 3 i e set PF to 33 3 Only an ESD input is needed The requirement is for push to run control with a NO contact input Aux I P 4 3...

Page 57: ...ue outside this range is entered the address set will revert to 01 for 00 or F7 for value above F7 PRESS THE KEY The displayed option will flash stored indicating that it has been set Press the k key...

Page 58: ...tal signal inputs they are simply designated as AUX 4 to AUX 1 Rules 1 Function bit set to 0 Any function bit set to 0 indicates that the particular aux input is to be treated as a digital signal for...

Page 59: ...w Set Point Position Refer to section 9 14 PF Modbus Remote Auxiliary Input continued Modbus Parity PP 5 Remote I P Setting Ensure that the correct Od Control Type setting is selected refer to section...

Page 60: ...s To set the address the Profibus module must be isolated from the host by disconnecting the RS485 highway or turning off the host device Using the or keys display the required address Address to be s...

Page 61: ...ital signal inputs they are simply designated as AUX 4 to AUX 1 Rules 1 Function bit set to 0 Any function bit set to 0 indicates that the particular aux input is to be treated as a digital signal for...

Page 62: ...ng the open and close commands will be maintained Aux I P 4 3 2 1 Function 0 0 1 1 3 Invert 0 0 1 1 3 i e set PF to 33 3 Only an ESD input is needed The requirement is for push to run control with a N...

Page 63: ...79 for conversion If an address value outside this range is entered the address set will revert to 01 for 00 or 3F for value above 3F PRESS THE KEY The displayed option will flash stored indicating t...

Page 64: ...mply designated as AUX 4 to AUX 1 Rules 1 Function bit set to 0 Any function bit set to 0 indicates that the particular aux input is to be treated as a digital signal for field status reporting e g a...

Page 65: ...is OP Network The factory default for PF Aux I P Mask is OF 0000 1111 Examples 1 The full range of remote controls is needed Open and Close are NO and ESD and Stop maintain is NC Aux I P 4 3 2 1 Funct...

Page 66: ...setting is for 0 to be the Close limit Use the or key to select the desired valve position for a 0 command 0 DV Valve Closed PRESS THE KEY The displayed option will flash stored indicating that it ha...

Page 67: ...communications whereas Profibus DeviceNet check for a loss of communications addressed specifically to themselves The default setting is off OF and the default timeout is 255 sec Use the or key to dis...

Page 68: ...settings for EH actuators Function d1 Default Setting P Password Unaffected will remain as set Bt Bluetooth Communication OF Switched Off Basic Configurations C2 Close Action CP Stop on Pressure C3 Op...

Page 69: ...mer Off Jd Interrupter Timer Start Direction CL Start Closing JC Interrupter Timer Close Position 25 25 Open JO Interrupter Timer Open Position 25 25 Open JS Interrupter Timer Interval OF Time in Seco...

Page 70: ...moving the oil fill plug when the electrical power is removed from the actuator The oil level should be within 50mm 2 of the filler breather If it is necessary to top up hydraulic fluid ensure that th...

Page 71: ...l Mixed Metals HPU motor and motor windings No No No No Yes Yes Yes Yes 14 04 02 17 04 01 17 05 05 17 04 07 Use licensed recyclers Plastics Glass filled nylon Covers electronics chassis No No 17 02 04...

Page 72: ...elay indicators H6 Solenoid and pump driver outputs H7 Fault indicators 1 H8 Fault indicators 2 H9 Driver logic indicators Open Holding Limit Close Limit Close Holding Limit Open Limit Reached Moving...

Page 73: ...intain Remote 1 Remote 2 Maintain Close Remote 1 Remote 2 ESD Open Help Screen 3 All remote signals designated with 1 are standard hard wired remote inputs When a network system such as Pakscan Profib...

Page 74: ...r fault present Note Bar indication is real time and reactive Int Timer Started Int Timer Fault Relay Inhibiting Output Monitor Relay Output Int Timer Waiting for First Movement Help Screen 5 Interrup...

Page 75: ...Transducer Checksum Fault Hardware Solenoid Fault Driver Fault Local Controls Hydraulic Fault Power Fault Help Screen 7 EEPROM Checksum Bar On EEPROM checksum error EE Hardware Fault Bar On Hardware f...

Page 76: ...vement PS Loss of Analogue Demand Signal Bar On Analogue demand signal not present dn Note Bar indication is real time and reactive Open No Expected Command Movement Close De energise Command All ESD...

Page 77: ...0111 1111 7F 127 1000 0000 80 128 1000 0001 81 129 1000 0010 82 130 1000 0011 83 131 1000 0100 84 132 1000 0101 85 133 1000 0110 86 134 1000 0111 87 135 1000 1000 88 136 1000 1001 89 137 1000 1010 8A...

Page 78: ...EH 1 1 Pro Hydraulic Schematic Actuator specific hydraulic layout and component list Wiring Diagram Actuator specific information terminal identification and connection options Supply Voltage Compare...

Page 79: ...E F G DIP II 1 EFG Enclosure NEMA Type 6 Temperature Code T4 Temperature 40 C to 60 C Option 50 C to 60 C e increased safety terminal facility is only available on single phase and DC versions when sp...

Page 80: ...imum L mm Manifold Block Main Enclosure Flange Joint 0 10 12 50 Control Knob Shaft Main Enclosure Cylindrical 0 20 25 00 Terminal Bung Terminal Housing Cylindrical 0 20 26 00 Indicator Shaft Bushing M...

Page 81: ...Tightly close bleed valve 3 2 8 When finished pre charging turn the T handle 2 fully anti clockwise then open bleed valve 3 to release residual gas 2 9 Use a wrench to prevent the gas valve assembly f...

Page 82: ...hrough 3 5 4 2 Open bleed valve 3 until all gas pre charge is released from the accumulator 4 3 Remove the charging assembly The accumulator can now be safely removed from the system Accumulator Remov...

Page 83: ...representative or the factory direct at the address on the nameplate quoting the actuator type and serial number A full list of our worldwide sales and service network is available on our website at...

Page 84: ...Y FOR LONG TERM PROTECTION FIT SUITABLE METAL PLUGS ATTENZIONE I TAPPI IN PLASTICA ROSSA PER L ENTRATA CAVI SONO SOLO TEMPORANEI PER UNA PROTEZIONE PERMANENTE PREGO SOSTITUIRLI CON APPOSITI TAPPI META...

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