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7 Status

7.1 ALARMS

There are several conditions which will trigger an alarm on

the actuator.  An alarm state is denoted by the icon of a bell

being displayed in the lower left hand corner of the display.

All alarms are self clearing. Should the condition that caused

the alarm no longer exist, the bell icon will be erased.
To see the specific alarm(s) in effect, the user looks at this

menu.  When this menu is displayed selecting 

E

nter will

expand the display to show the current alarms on the lower

line of the display.  The upper line of the display will now

read ACTIVE ALARMS. If no alarms are active the lower line

of the display will show NONE.  However, if an alarm is

active, the name of the alarm is shown.  It is possible that

more than one alarm may be active.  Use the 

 / 

 

knob to

scroll through the list of active alarms.  Possible alarms that

may occur are:

Stall

Loss of Remote Set Point Signal

Loss of Feedback Position Signal

Loss of Command Signal

Loss of Process Variable Signal

Process Variable High

Process Variable Low

Set Point Deviation High

Set Point Deviation Low

Command Low

7.2 FAULT HISTORY

This is a circular listing of the last 10 faults that have occurred

in the actuator.  The faults messages are preceded with a

number indicating where in the history each fault occurred. 0

indicates the most recent error; a 1 is the error that occurred

before error 0 and so on…  The numbers increase as one

looks back into the fault history of the unit.  A total of 10

faults are stored.  If this capacity is exceeded, the oldest

error is removed from the list and the most recent is added

to it

7.3 AMP TEMP

This is the current temperature of the unit in degrees C

7.4 

 

ACT STATUS

This is a code to show the current state of the actuator.

7.5 ACT STARTS

This is the number of times since the last power up cycle

that the actuator has been moved in either direction.  This

value is not stored in permanent memory and is reset to zero

upon each Amplifier power cycle.

7.6 AMP STARTS

This is the number of times that the amplifier has been

powered up.  This count is saved in permanent memory.

7.7 SOFTWARE VER

This is the version number of the software that is currently

loaded into the actuator.  It is not user adjustable.

6.6.6 ENCODER INIT

Note this procedure invalidates the position configuration

of the actuator.

  

If performed improperly or incompletely

the changes will allow the actuator to run out of its

expected range which could cause damage to the actuator

and/or to the devices to which it is connected.  This

procedure should only be run in the event that the control

board or feedback device has been replaced.

 The GPSA is a precision actuator using a feedback device to

determine its position.  The feedback devices are individually

calibrated to the actuator in which they are used during

production at our factory.  In the unlikely event that the

control board or feedback encoder needs to be replaced,

they will need to be recalibrated as a pair.  It is a simple

procedure but it is important to ensure that once performed,

the output position of the actuator is also recalibrated to

ensure safe and proper operation on the unit.

Selecting 

E

nter will start the encoder recalibration procedure.

The operator will then be asked if they want to recalibrate

the encoder.  If 

E

nter is selected, the user will then be asked

“ARE YOU CERTAIN”.  Again, selecting 

E

nter will proceed

with the calibration. The user is then directed to run the

actuator to its center position. The arrow knob will position

the actuator.  The plate covering the output shaft should be

removed by unscrewing the 6 screws which hold it in place.

Adjust the actuator so that the position indicator knob on the

output shaft aligns with the middle two screw holes that held

the cover plate in place.  Up until this point (before this

selection of 

E

nter), 

C

ancel may be selected and no change

will be made to the actuator. Once the unit is positioned

properly selecting 

E

nter will calibrate the encoder to the

actuator’s center position.  A flashing message is then

displayed to remind the operator that they must recalibrate

the output position of the unit.    The encoder is now

calibrated and the cover plate should be replaced.

IMPORTANT

:  It is now required to recalibrate the actuators

output position via either the Zero-Span or Characterize

calibration procedures.  Failure to recalibrate the actuators

output position could cause damage to the actuator and/or to

the equipment to which it is connected.

6.6.7 INVERT DISP

This parameter allows the display and the Knob functions to

be “inverted” should the actuator be installed in a way that

would result in the display being upside down. Setting this

parameter to YES will rotate the display 180 degrees.

6.6.8 LANG SELECT

This parameter selects the display language used by the

actuator.  A selection of English, Spanish, French or German

may be chosen.

SOFTWARE SETUP

Summary of Contents for GPSA Series

Page 1: ...Instruction Manual Established Leaders in Valve Actuation Publication P270E Issue 08 08 GPSA Series Electric Actuators and Control Systems...

Page 2: ...1...

Page 3: ...echanical Setup 8 DIP Switch Configuration 9 Typical Wiring Diagram 9 Actuator Setup 10 11 Menu Overview 12 Software Setup 13 19 Control Schemes 20 Troubleshooting Guide 21 Due to wide variations in t...

Page 4: ...it is suitable for the intended application If you are unsure of the suitability of this equipment for your installation consult Rotork Process Controls prior to proceeding WARNING SHOCK HAZARD Insta...

Page 5: ...uilt Sequential Number Month Built ABBREVIATIONS USED IN THIS MANUAL A or Amps Ampere ac Alternating Current C Degrees Celsius CW Clockwise CCW Counterclockwise dc Direct Current F Degrees Fahrenheit...

Page 6: ...F to 150 F 20 C to 65 C Enclosure Explosion proof for Class I Division 1 Groups C and D Dust ignition proof for Class II Division 1 Groups E F and G Type 4 indoor or outdoor Duty Cycle Continuous unr...

Page 7: ...dwheel Electronics Actuator Cover Actuator Base Magnetic Feedback Encoder Motor Screw Nut Screw Shaft Output Shaft Non Intrusive Momentary Switches for Setup and Diagnostics Vacuum Fluorescent Display...

Page 8: ...7 MAJOR DIMENSIONS...

Page 9: ...monitoring indication The relays may be configured to energize or de energize on the assigned condition The contacts are rated at 10mA to 5A 250V AC 30V DC The relays will de energize under loss of po...

Page 10: ...he left Voltage input selected for INPUT 2 On slide to the right Current input selected for INPUT 3 Off slide to the left Voltage input selected for INPUT 3 On slide to the right Internally powered tr...

Page 11: ...e settings If the parameter is numeric the knob selections will increment or decrement the parameter respectively When updating a numeric parameter value holding a knob selection or will increase the...

Page 12: ...libration points up to 11 will be automatically available until the CAL PT X VAL parameter is set equal to the MAX POSITION parameter value set in step 1 When this occurs calibration is considered com...

Page 13: ...2 4 8 PV MAX 6 2 4 9 PV MIN 6 2 4 10 PV DAMP 6 2 4 11 PV HI ALRM 6 2 4 12 PV LO ALRM 6 2 4 13 PV ALRM DB 6 2 4 14 PROPOR GAIN 6 2 4 15 INTEGRAL TIME 6 2 4 16 CMD CHNG TIME 6 2 4 17 CMD POS VARI 6 2 4...

Page 14: ...btained locally when set to LOCAL or if it is obtained from the input signal on input pair number 3 when set to REMOTE SOFTWARE SETUP Configuration 6 1 Basic Parameters 6 1 1 DEADBAND This adjustment...

Page 15: ...signal must fall below the Process Variable High Alarm level by this amount to clear a Process Variable High Alarm The parameter may be set from 0 3 to 25 of the Process Variable signal range 6 2 3 8...

Page 16: ...le and it s associated parameters It is entirely configurable by the operator When selected for update the first of the four characters is highlighted The selections are used to scroll through the ava...

Page 17: ...is changed by 25 and the CMD CHNG TIME parameter is set to 30 seconds incre mental changes will be made to the system each control cycle to incorporate the correction over time so that it is fully im...

Page 18: ...or is equipped with two contact inputs that may be configured by the operator 6 4 1 INPUT SW ACTIVE Setting this parameter to YES enables input Switch 1 When active the INPUT CONFIG and INPUT SW SET p...

Page 19: ...er 6 5 4 3 CAL PT 2 VAL This is the unit value associated with the second calibration point of the valve 6 5 4 4 CAL POINT 3 11 These are the actual positions of the output shaft at additional calibra...

Page 20: ...or incompletely the changes will allow the actuator to run out of its expected range which could cause damage to the actuator and or to the devices to which it is connected This procedure should only...

Page 21: ...iable Feedback Input 2 Controller Actuator Drive Valve Closed Loop GPSA Controller Process Control Mode Actuator Output Local or Remote PV Setpoint Input 3 PV Sensor Process Variable Process Variable...

Page 22: ...r hunts in operation a Command signal is oscillating b Noise is present on command signal c Process variable is driving changing actuator position a Verify command signal is not oscillating Determine...

Page 23: ...22...

Page 24: ...rocess of on going product development Rotork reserves the right to amend and change specifications without prior notice Published data may be subject to change For the very latest version release vis...

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