Operating Instructions
16
SG9M Manual
Required spindle rotation speed will vary, depending on seat hardness. As seat hardness increases, so
does the spindle speed will change. Some will require full speed
NOTE:
If valve guides are so badly worn that the proper centering will be impossible, it will be necessary
to replace that valve guide to achieve the a concentric valve seat.
See suggested machining speed chart below.
SEAT MACHINING SUGGESTED RPM CHART
VALVE SEAT
DIAMETER
SPINDLE
SPEED
INCH METRIC RPM
15/16" 24 175
1.000" 25.4MM 150
1.125" 29MM 150
1.250" 32MM 125
1.375" 35MM 100
1.500" 38MM 100
1.625" 41MM 100
1.750" 44.5MM 100
1.875" 47.5MM
75
2.000" 51MM
75
2.125" 54MM
75
2.250" 57MM
75
2.375" 60MM
50
2.500" 63.5MM
50
To Machine the Valve seat follow the proceed below.
Seat Pocket and valve guide must be clean to ensure proper fit of the carbide pilot.
Select the correct Carbide pilot for the valve guide I.D. Diameter
At this point, the spindle and work head should be level according to the position of the cylinder head.
Fit the Rottler Tool Holder and pilot assembly into the spindle cone; make sure to align the locator pins
before you fit it into the spindle adapter and push it until you feel that is lock.
The SG9M spindle has been engineered to allow ultra fast tooling changes.
Make sure the that spindle Self locking nut is in the off lock position; line up the two ears of the spindle
adapter and insert into the spindle ISO 30 taper, the locking nut automatically will be on the lock position
To remove turn the self-locking nut to the left position, hold the spindle adapter, it may drop on the
machine table. Damage will result.
Summary of Contents for SG9M
Page 2: ......
Page 12: ...Introduction Safety Installation 9 SG9M Manual ...
Page 14: ...Introduction Safety Installation 1 SG9M Manual ...
Page 15: ...Control Definitions 1 SG9M Manual Chapter 2 Control Definitions SG9M Controls ...
Page 16: ...Control Definitions 1 SG9M Manual ...
Page 35: ...Operating Instructions 1 SG9M Manual ...
Page 39: ...Maintenance 1 SG9M Manual ...
Page 45: ...Troubleshooting 1 SG9M Manual ...
Page 51: ...Machine Parts 6 SG9M Manual WORKHEAD ASSEMBLY ...
Page 54: ...Machine Parts 9 SG9M Manual SPINDLE ASSEMBLY ...
Page 57: ...Machine Parts 12 SG9M Manual TRANSMISSION ASSEMBLY ...
Page 59: ...Machine Parts 14 SG9M Manual HEAD SUPPORT ASSEMBLY ...
Page 62: ...Machine Parts 17 SG9M Manual SG9M Pneumatic Drawing ...
Page 70: ...Options 1 SG9M Manual Options ...
Page 71: ...Options 2 SG9M Manual ...